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DUROMAX XP10000EH, Manual, Page: 5 / 28

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DUROMAX XP10000EH Manual Download Page 5

 

 

Page 5 of 29

CONTENTS

   

 

FEATURES.................................................................................................................

2

SAFETY

 INFORMATION........................................................................................    3 - 4 

CONTENTS................................................................................................................ 

5 

COMPONENT IDENTIFICATION

........................................................................     6 - 8 

WATTAGE REFERENCE CHART

........................................................................

  9 

SPECIFICATIONS

....................................................................................................        10 

ASSEMBLY

................................................................................................................        11 

PRE-OPERATION CHECK

.....................................................................................        12 

STARTING THE ENGINE

 (GASOLINE)..............................................................        13 

STARTING THE ENGINE (LPG)...........................................................................        14 

OPERATING INSTRUCTIONS

.............................................................................. 15 - 17 

MAINTENANCE

....................................................................................................... 18 - 20 

STORAGE

..................................................................................................................         21 

WHEEL KIT INSTALLATION..............................................................................         22 

SERVICE INFORMATION

..................................................................................... 23 - 29

Summary of Contents for XP10000EH

Page 1: ...Product Support Product information application service info warranty questions or call 1 800 629 3325 option 3 Monday Thursday 6am to 7pm Friday 6am to 5 30pm PST support maxtool com ...

Page 2: ...Page 2 of 29 ...

Page 3: ...al shock if misused Do not expose the generator to These labels warn you of potential hazards that can cause serious injury Read them carefully moisture rain or snow Do not let the generator get wet and do not operate it with wet hands Page 3 of 29 ...

Page 4: ...ution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless a qualified electrician has installed an isolation switch ...

Page 5: ...ONENT IDENTIFICATION 6 8 WATTAGE REFERENCE CHART 9 SPECIFICATIONS 10 ASSEMBLY 11 PRE OPERATION CHECK 12 STARTING THE ENGINE GASOLINE 13 STARTING THE ENGINE LPG 14 OPERATING INSTRUCTIONS 15 17 MAINTENANCE 18 20 STORAGE 21 WHEEL KIT INSTALLATION 22 SERVICE INFORMATION 23 29 ...

Page 6: ...Page 6 of 29 ...

Page 7: ...ween the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold start...

Page 8: ...efore the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position The Oil Alert system should not take the place of checking the oil level before each use If the engine stops and will not restart check the engine oil level before troubleshooting in other areas AC Circuit Breaker The AC circuit b...

Page 9: ...00 Electric Stove Single Element 1500 Hot Plate 2500 Family Room DVD CD Player 100 VCR 100 Stereo Receiver 450 Color Television 27 500 Personal Computer w 17 Monitor 800 Other Security System 180 AM FM Clock Radio 300 Garage Door Opener 1 2 HP 480 520 Electric Water Heater 40 Gallon 4000 DIY Job Site Quartz Halogen Work Light 1000 Airless Sprayer 1 3 HP 600 1200 Reciprocating Saw 960 960 Electric ...

Page 10: ...luded with your generator 2 NEMA 5 20P 1 NEMA 5 30P 1 NEMA L14 30P 1 NEMA 14 50P Voltage Selector Standard DC Circuit Breaker Standard AC Circuit Breaker Standard AC Circuit Protector Standard AC Receptacle 2 Pole 120V AC 3 Pole 120V 240V AC Dimensions Length 34 Width 27 Height 32 Gross Weight 240 lbs Decibel 72 dBA Battery 12V 18A hr Model XP10000EH Model 16HP DuroMax OHV Generator Engine Fuel Un...

Page 11: ...se 4 stroke motor oil that meets or exceeds the 1 Install the split axle assembly on the generator 2 Install the two wheels on the axle shafts using the flange nuts requirements for API service classification SAE Negative Battery Cable Battery posts terminals and related accessories contain lead and lead compounds Wash hands after 1 The negative battery cable of your unit will be disconnected on a...

Page 12: ...level is low Refuel carefully to avoid spilling fuel Do not fill above the shoulder of the fuel strainer Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Refuel only outdoors Wipe up spills immediately Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil...

Page 13: ...switch to return to the ON position be recharged If the speed of the starter motor drops after a period of time it is an indication that the battery should release the switch and wait 10 seconds before operating the starter again Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start engine starts 2 Turn the fuel valve lever to the ON position start i...

Page 14: ...t the AC circuit breaker is in the OFF position The generator may be hard to 2 Turn the gasoline fuel valve to the OFF position 3 Connect the propane gas hose to the regulator decompression valve 4 Connect the propane gas collar to the gas supply and then turn on the propane gas supply 5 Press the button on top of the pressure release valve down two or three times 3 Turn the off the propane gas su...

Page 15: ...or power from utility The connection must isolate the generator power from utility power and must comply with all Connections for standby power to a building electrical system must be made by a qualified electrician Connections to a Building Electrical System OPERATING INSTRUCTIONS OFF but will shorten the service life of the generator operation or slightly overloading the generator may not switch...

Page 16: ...elector switch is in the 120 240V position When two or more receptacles are used prevent overloading by dividing the load between the two power circuits The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator Main Power Circuit Receptacles Powered by Each Main Circuit Power Distribution Main Circuit 1 2 and 5 2 5 32 5 A Rated Main Circuit 2...

Page 17: ... positive battery cable from the battery positive terminal Batteries give off explosive gases keep sparks flames and cigarettes away Provide adequate 5 Reconnect the vehicle ground battery cable to the battery negative terminal 1 500 meters have a dealer perform this carburetor modification This engine when operated at carburetor may cause the engine to overheat and result in serious engine damage...

Page 18: ...l related parts Maintenance Schedule Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service REGULAR SERVICE PERIOD 2 Before First Every3 Every6 Every each month months months year or use or 20 or 50 or 100 300 Hrs H...

Page 19: ...leaner regularly Service more frequently when operating the generator in extremely dusty areas Never run the generator without the air filter Rapid engine wear will result 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the air cleaner element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high fl...

Page 20: ...d sediment cup The gap should be 0 028 0 031 in 0 70 0 80 mm 6 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plu...

Page 21: ...with fresh gasoline before starting Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug and put a tablespoon of engine oil into the cylinder head Pull recoil starter slowly to distribute the oil evenly in the cylinder Reinstall the spark plug Change the engine oil After removal from storage drain the stored gasolin...

Page 22: ...ssembly 2 Secure the support leg to the cradle with cap screws M8 x 16 and lock nuts M8 see figure 22 3 Secure the axle to the cradle with cap screws M8 x 16 and lock nuts M8 see figure 23 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 4 Slide a wheel over the axle then secure the wheel with a retaining pin see figure 24 Figure 25 Figure 26 M8 Figure 27 Figure 28 5 Position ...

Page 23: ...CHANGE THE CARBON BRUSH Page 23 of 29 CHANGE THE AVR ...

Page 24: ...coil R W Main coil Bl DC coil 1 Dc coil 2 Bl Br Br Br LB LB V 8A R R W Gr Gr W R LB R Socket R Gr Y G Bl R Current sensor Autp throttle W O Y G Bl Gr LB R R O Engine block Current sensor Valve W W R W R Y G Bl Y G Bl Ignition switch 30A Bl W Bl W W fuel solenoid Valve fuel protector Spark plug Ignition coil Bl Oil alert unit Start relay Bu R Battery IG Bl Bl W Br R R 3KΩ D IN5408 LED Br R O G BAT ...

Page 25: ...EXPLODED VIEW AND PARTS LIST ...

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