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Dürkopp Adler 650-10, Operating Instructions Manual

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Dürkopp Adler 650-10 Operating Instructions Manual Download Page 155

Troubleshooting

Operating Instructions 650-10 - 03.0 - 08/2016

153

2901

Error

Referencing timeout

• Switch the machine off and 

on again

• Check the clamping of the 

stepper motor

3010

Error

Controller: 100 V voltage 
error

• Check the connections
• Replace the control

3011

Error

Controller: 100 V voltage 
error

• Check the connections
• Replace the control

3012

Error

Controller: 100 V voltage 
error (I²T)

• Switch the machine off and 

on again

• Check the connections
• Replace the control

3020

Error

Short circuit in 24 V input or 
output

• Check the connections
• Replace the control

3021

Error

Short circuit in 24 V input or 
output

• Check the connections
• Replace the control

3022

Error

Short circuit in 24 V input or 
output (I²T)

• Switch the machine off and 

on again

• Check the connections
• Replace the control

3030

Error

Sewing motor phase error

• Test sewing motor phases 

(R = 2.8

Ω

, high impedance 

to PE)

• Replace the encoder
• Replace the sewing motor
• Replace the control

3104

Warning

• Pedal not in rest position 
• Setpoint device defective

• Do not step on the Pedal 

when starting up 
the machine

• Replace the setpoint device

4440

–

4459

Error

OP3000 control panel:

 

Internal error

• Switch the machine off and 

on again

• Perform a software update
• Replace the control panel

Code

Type

Possible causes

Remedial action

Summary of Contents for 650-10

Page 1: ...650 10 Operating Instructions ...

Page 2: ...ler AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of Dürkopp Adler AG Copyright Dürkopp Adler AG 2016 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Page 3: ... needle 21 4 4 Threading the needle thread 23 4 5 Winding the hook thread 25 4 6 Replacing the hook thread bobbin 26 4 7 Thread tension 27 4 7 1 Setting the needle thread tension 28 4 7 2 Setting hook thread tension 29 4 7 3 Setting the needle thread regulator 31 4 8 Lifting the sewing feet 32 4 9 Knee lever 34 4 10 Sewing 35 5 Service settings via software OP3000 37 5 1 Basic operation 37 5 2 Con...

Page 4: ... Parameters that can be set 77 6 4 2 Sewing process 84 6 5 Programming mode EDIT 85 6 5 1 Parameters that can be set 86 6 5 2 Creating a new sewing program PROGRAMMING 92 6 5 3 Copying the sewing program 101 6 5 4 Deleting the sewing program 101 6 5 5 Length correction LENGTH CORRECTION 102 6 6 Displaying the software version 103 6 7 Operating mode SERVICE 103 6 8 Update machine software 104 7 Mai...

Page 5: ...controller 128 8 9 3 Establishing equipotential bonding 128 8 9 4 Connecting the knee lever 129 8 9 5 Connecting the control panel 130 8 10 Carrying out a test run 132 9 Decommissioning 133 10 Disposal 135 11 Troubleshooting 137 11 1 Customer Service 137 11 2 Messages of the software 138 11 3 Errors in sewing process 155 12 Technical data 159 13 Appendix 161 ...

Page 6: ...Table of Contents Operating Instructions 650 10 03 0 08 2016 4 ...

Page 7: ...iliar with the machine and has access to the instructions Specifically chapter Operation p 19 is important for the operators Specialists This group has the appropriate technical training for per forming maintenance on the sewing unit or repairing mal functions Specifically the chapter Setup p 117 is important for specialists Service Instructions are supplied separately Withregardto minimumqualific...

Page 8: ...ontrol panel The individual steps are numbered 1 First step 2 Second step The steps must always be followed in the specified order Lists are marked by bullet points Result of performing an operation Change on the machine or on the display control panel Important Special attention mustbe paid to this pointwhen performing a step Information Additional information e g on alternative operating options...

Page 9: ... these components is described in each manufacturer s instructions 1 4 Liability All information in these instructions was compiled with consider ation to the state of the art and applicable standards and regulations Dürkopp Adler cannot be held liable for damage resulting from Breakage and damage during transport Failure to observe these instructions Improper use Unauthorized modifications to the...

Page 10: ...About these instructions Operating Instructions 650 10 03 0 08 2016 8 Report all other complaints to Dürkopp Adler immediately after receiving the product ...

Page 11: ... at the main switch or disconnect the power plug Replacing the needle or other sewing tools Leaving the workstation Performing maintenance work and repairs Threading Missing or faulty spare parts could impair safety and damage the machine Only use original spare parts from the manufacturer Transport Use a sturdy lifting carriage or forklift truck for transporting the machine Raise the machine max ...

Page 12: ...ve understood these instructions Operation Inspectthemachinewhileinuseforanyexternallyvisibledamage Stop working if you notice any changes to the machine Report any changes to your supervisor Machines must no longer be used if they are damaged Safety equipment Safety equipment should not be removed or deactivated If it is essential to remove or deactivate safety equipment for a repair operation it...

Page 13: ...d symbol If ignored fatal or serious injury will result WARNING with hazard symbol If ignored fatal or serious injury can result CAUTION with hazard symbol If ignored moderate or minor injury can result CAUTION with hazard symbol If ignored environmental damage can result NOTICE without hazard symbol If ignored property damage can result Symbol Type of danger General Electric shock Puncture Crushi...

Page 14: ... could result in serious or even fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored DANGER Type and source of danger Consequences of non compliance Measures for avoiding the danger WARNING Type and source of danger Consequences of non compliance Measures for avoiding the danger CAUTION Type and source of da...

Page 15: ... property damage if ignored This is what a warning looks like for a hazard that could result in environmental damage if ignored NOTICE Type and source of danger Consequences of non compliance Measures for avoiding the danger CAUTION Type and source of danger Consequences of non compliance Measures for avoiding the danger ...

Page 16: ...Safety Operating Instructions 650 10 03 0 08 2016 14 ...

Page 17: ...ial sewing machine for programmed or ma nual sewing in of sleeves in ladies and men s outerwear 3 1 Components of the machine Fig 1 Components of the machine 1 Tabletop 2 Drawer 3 Stand 4 Additional pedal 5 Pedal and rods 6 Knee lever 7 Controller 8 Control panel optional 9 Machine head 10 Thread reel holder ...

Page 18: ...t contain any hard objects The seam must be completed with a thread that satisfies the requirements of the specific application at hand The machine is intended for industrial use The machine may only be set up and operated in dry conditions on well maintained premises If the machine is operated on premises that are not dry and well maintained then further measures may be required which must be com...

Page 19: ...Machine description Operating Instructions 650 10 03 0 08 2016 17 NOTICE Non observance will lead to property damage Improper use can result in damage to the machine Observe all instructions provided ...

Page 20: ...Machine description Operating Instructions 650 10 03 0 08 2016 18 ...

Page 21: ...needle Threading the needle thread Threading the looper thread 4 2 Switching on and off the machine Themachineisswitchedonandoffbypressingthemainswitch 1 on the controller Fig 2 Switching on and off the machine WARNING Risk of injury from moving parts cutting and sharp parts Crushing cutting and punctures are possible If possible make preparations only when the machine is switched off 1 Main switc...

Page 22: ...ars on the display On the left the control panel firmware On the right the controller software version The machine performs a reference run and is ready for sewing when the display shows the start screen Switching off the machine This is how you switch off the machine 1 Press the main switch 1 up to position 0 The control panel shuts down When the POWER LED goes out the machine and the controller ...

Page 23: ...e screw 2 and remove the needle 2 Insert the new needle into the hole in the needle bar 1 until it reaches the end stop Important The groove 4 must face towards the hook tip 3 3 Tighten the screw 2 CAUTION Risk of injury from sharp parts Punctures possible Switch off the machine before changing the needle 1 Needle bar 2 Screw 3 Hook tip 4 Groove ...

Page 24: ...e thickness always adjust the clearance between the hook and the needle Service Instructions Disturbance An incorrect hook distance can cause the following disturbances Changing to a thinner needle Missing stitches Thread damage Changing to a thicker needle Damage to the hook tip Damage to the needle ...

Page 25: ...hread reels on to the thread reel holders and feed the needle and hook threads through the unwinding bracket Important The unwinding bracket must be horizontal and be positioned above the thread reels 2 Thread the needle thread as shown above CAUTION Risk of injuries from cutting parts Punctures possible Switch off the machine before threading the needle thread ...

Page 26: ...ions 650 10 03 0 08 2016 24 Threads with high elasticity Fig 5 Threading the needle thread Threads with high elasticity To thread the needle thread when using threads with high elasti city 1 Thread the needle thread as shwon above ...

Page 27: ...p 1 against the bobbin 2 5 Switch on the machine 6 Start sewing p 35 7 The bobbin winder stops automatically when the configured bobbin filling length has been reached Service Instructions 8 Pull off the bobbin clamp the thread under the cutter 3 and tear it off NOTICE Property damage may occur Moving the bobbin without performing sewing can cause damage to the presser foot and the bobbin case in ...

Page 28: ...bin Fig 7 Replacing the hook thread bobbin CAUTION Risk of injury from sharp and moving parts Cutting or crushing possible Switch off the machine before replacing the hook thread bobbin 1 Bobbin housing flap 2 Hook cover 3 Bobbin 4 Slot 5 Tension spring 6 Hole 7 Bobbin housing upper section ...

Page 29: ...ing spring 5 into the hole 6 3 Pull the hook thread approx 5 cm out of the bobbin case 7 4 The bobbin must rotate in the direction of the arrow when pulling out the thread 5 Insert the bobbin case 7 again 6 Push the hook cover 2 upwards 4 7 Thread tension Togetherwiththebobbinthreadtension theneedlethreadtension influences the seam pattern The needle thread tension is defined by the pre tensioner ...

Page 30: ...d tension as follows 1 Set the main tensioner 4 via the control panel so that an even stitch pattern is achieved When the thread is cut the main tensioner 4 is opened auto matically 1 Identical needle thread and bobbin thread tension 2 Bobbin thread tension higher than needle thread tension 3 Needle thread tension higher than bobbin thread tension 1 Main tensioner DA150018_V52_XX ...

Page 31: ... should be generated by the braking spring and 12 5 g by the tensioning spring The basic setting for the tensioning spring is performed as follows When the bobbin case contains a full bobbin it must sink slowly under its own weight Fig 10 Setting the hook thread tension 1 The braking spring prevents the bobbin running on when the thread has been cut CAUTION Risk of injury from sharp and moving par...

Page 32: ...the bobbin into the bobbin case upper section and thread in the hook thread p 32 4 Insert the bobbin case together with the bobbin into the hook 5 Hold the free thread end tightly with one hand 6 Turn the handwheel until the machine performs one stitch 7 Pull the hook thread on to the upper side of the needle hole using the needle thread 8 Remove the hook thread in the direction of sewing at an an...

Page 33: ...eedle thread loop must slide over the thickest part of the hook at low tension When the largest thread quantity is required then the thread tension spring 3 must be pulled approx 0 5 mm down from its upper end position This occurs when the needle thread loop matches the maximum hook diameter Fig 12 Setting the needle thread regulator To set the needle thread regulator 1 Loosen the screw 1 2 Change...

Page 34: ... an electric motor by depressing the Pedal 3 Fig 13 Lifting the sewing feet Lift the sewing feet as follows 1 Press the Pedal 3 halfway back The sewing feet are lifted CAUTION Risk of injury from moving parts Crushing possible Do not reach under the raised presser feet 1 Presser feet 2 Additional pedal optional 3 Pedal ...

Page 35: ...Depending on the setting of the technician level it either alters the fullness or the curve support Service Instructions In automatic mode The value for fullness or curve support is corrected for the cur rent step In manual mode The value for fullness or curve support is selected Use the additional pedal as follows 1 Depress the additional pedal Press the pedal forwards increase value Press the pe...

Page 36: ... 34 4 9 Knee lever The knee lever 1 is used to switch the sewing programs from one step to the next both in Automatic mode and in Edit mode Fig 14 Knee lever Use the knee lever as follows 1 Operate the knee lever 1 The next step is called up 1 Knee lever ...

Page 37: ...ards and keep it there Start bartack is sewn if specified Then the machine sews along the seam at the speed determined by the Pedal In the middle of the seam Stopping sewing Release the Pedal position 0 The machine stops in the 1st position needle down or in the needle up position depending on the setting chosen The sewing foot is down or raised depending on the setting chosen Continue sewing afte...

Page 38: ...llness value is activated At seam end Remove the sewing material Press the Pedal fully back and keep it there The end bartack is sewn if activated The threads are cut if activated The machine stops in the 2nd position The needle is up The sewing feet are raised Remove the sewing material Release the Pedal The sewing feet are lowered ...

Page 39: ...trolled by a different control panel continue on p 65 Fig 15 OP3000 Keys and functions 1 Upper softkey 2 Lower softkey 3 Plus minus key 4 Arrow key 5 F key 6 Arrow key 7 S key 8 Arrow key 9 OK key 10 P key 11 Arrow key 12 ESC key 13 Numeric keys 14 Display No Key Function Upper softkey Assignment is different for each menu Lower softkey Assignment is different for each menu Switch between increase...

Page 40: ...enu level F Function is different for each menu Decrease the value Scroll through the list downwards S Function is different for each menu Selection to the right OK Confirm the settings Activate the input P Start Edit mode Increase the value Scroll through the list upwards ESC Cancel the function Exit the menu 0 16 Set the fullness Enter the parameter value if the field for the parameters is activ...

Page 41: ... this will bring you to the user level Changing values Inactivatedvaluefields youcanenteravaluebyusingthenumeric keys or change it incrementally using If you have entered a value that is not within the specified value range the software will automatically adopt from the value range the limit value which is closest to your entry Confirm with OK When pressing OK you apply the activated entry When pr...

Page 42: ...ied immediately during the sewing process Automatic mode p 45 Automatic mode program number 001 999 allows sewing programs to be executed The seams are divided into individual sections steps within the sewing programs Each step is assigned its own individu al parameters such as fullness curve support etc Easy mode p 50 Easy mode allows the operator to create new sewing pro grams in a quick and eas...

Page 43: ...ng Press the upper softkey p 50 Quick access function softkey menu Press the lower softkey p 42 Program number Value range 000 999 Program 000 indicates that the controller is in Manual mode Use to select the parameter Use to change the program number Or Input the program number directly using one of the numeric keys 0 9 and confirm with OK as required The controller switches to Automatic mode Ful...

Page 44: ...ay Stitch length Value range 1 0 4 0 mm Use to select the parameter Use to change the stitch length Thread tension Value range 1 99 Use to select the parameter Use to change the thread tension Curve support Value range 0 6 Use to select the parameter Use to change the curve support Other parameters p 44 Seam length in mm After the thread has been cut the display is retained Measurement restarts wh...

Page 45: ...k Bartack suppression on or off Press key 2 The bartacks are switched on or off Needle position up or down Press key 3 The needle is up or down when sewing stops Automatic step progression on or off available only in Automatic mode Press key 4 Automatic step progression is enabled disabled whilst sewing a seam Quick programming Press key 5 Quick programming starts Winder mode on or off Press key 6...

Page 46: ... other settings 1 Use to select the field 2 Press the OK key 3 Use to select the desired parameter 4 Press the OK key to select the parameter 5 Change values using the keys 6 Press the OK key to confirm 7 Press or ESC to exit the menu Symbol Meaning Alternate sewing foot alternation Value range 0 0 2 5 mm Foot Press sewing foot pressure Value range 1 10 Start Tack bartack at seam beginning Value r...

Page 47: ... fullness with the additional pedal optional if set at the technician level Service Instructions Altering parameters whilst within the seam 1 Press Pedal to position 0 2 Change the desired parameter on the control panel 3 Push the pedal forwards and sew The seam will be sewn using the altered parameter value 5 4 Automatic mode 1 Use to select the field 2 Use to select the program number 001 or ano...

Page 48: ...ge the program number OR Input the program number using the numeric keys 0 9 and confirm with OK as required If you select program 000 the controller selects Manual mode Right sleeve left sleeve The machine can sew only right sleeves only left slee ves or right and left sleeves alternately Use to select a right sleeve or a left sleeve if programs exist for both Steps Number of steps contained in t...

Page 49: ...rting sewing The altered value applies throughout the entire sewing program Use to select the parameter Use to change the thread tension Other parameters Foot Press sewing foot pressure Fulln Corr fullness correction Use to select the parameter Press the OK key Use to select the fullness correction or the sewing foot pressure Select the parameter using the OK key Change values using Press the OK k...

Page 50: ...Fig 20 Sewing process 1 The parameter values for the current step are shown on the display The program bar 1 shows the progress of the seam The number under the current step 3 shows the outstanding length of the step The program bar shows half the current step in bold Fig 21 Sewing process 2 current step Completed steps are shown fully in bold Fig 22 Sewing process 3 completed step 1 Program bar 2...

Page 51: ...step Additional pedal optional Temporary correction of the fullness value or the curve support depending on the setting in the technician level valid only for the current step Knee lever Next program step 3 Stop forward back or to the start of the step Switch the sleeve side if programmed in the 1st step at the start of the step Correction of the thread tension The value is saved P F S OK No funct...

Page 52: ...1 or in Automatic mode p 45 If is assigned to the upper softkey 1 Press the upper softkey The following appears on the display Fig 23 Easy mode 1 2 Continue with step 3 If is not assigned to the upper softkey 1 Press the key The softkey menu appears on the display Fig 24 Easy mode 2 2 Press key 5 3 Press OK to load the program number OR ...

Page 53: ...e keys on the control panel Symbol Meaning Automatic step progression on or off Press the upper softkey Current sewing program to be created Current sleeve side to be created pre set at the technician level Current step Use to select the parameter Use to switch to the next previous step Press the OK key to edit other parameters for the step Edit mode p 54 Fullness Value range Upper fullness 0 16 L...

Page 54: ...tep 2 Operate the knee lever The controller switches to the next step Once all steps are complete 3 Press the S key The sewing program is saved Stitch length Value range 1 0 4 0 mm Use to select the parameter Use to change the stitch length Thread tension Value range 1 99 Use to select the parameter Use to change the thread tension Curve support Value range 0 6 Use to select the parameter Use to c...

Page 55: ...ated Fig 26 Creating a program by keyboard input 5 5 2 Creating a program by sewing the seam Information Before the S key is pressed program creation can be canceled at any time by pressing the ESC key If a section of seam has already been sewn the sewing program will have been saved and must if necessary be deleted p 60 1 Insert the sewing material 2 Input the parameters for the 1st step fullness...

Page 56: ...controller switches to Automatic mode The sewing program that was just created is activated Fig 28 Creating a program by sewing the seam 2 5 6 Edit mode Prerequisite You are in Automatic mode p 45 5 6 1 Edit the sewing program 1 In Automatic mode press the P key The controller switches to Edit mode The sewing program previously selected can now be edited The display shows the following information...

Page 57: ...anged for the res pective step and use to change it Changing further parameters for the current step 1 Use to select the field 2 Press the OK key The submenu opens 3 Use to select the desired parameter 4 Press the OK key to activate or deactivate the parameter or use to change its value and press OK to confirm it 5 Exit the submenu using ESC or You can exit Edit mode with a press of the ESC key Sy...

Page 58: ...ters as follows 1 Use to select the field 2 Press the OK key The submenu opens 3 Use to select the desired parameter 4 Press the OK key to activate or deactivate the parameter or use to change its value and press OK to confirm it Symbol Meaning Thr Tens thread tension Stitchlen stitch length Foot Press sewing foot pressure Fulln Corr fullness correction Start Tack bartack at seam beginning End Tac...

Page 59: ... menu appears on the display Fig 30 Creating a new sewing program 1 2 Press the key The display shows the next available program number Fig 31 Creating a new sewing program 2 3 Press OK to load the program number OR Select another program number using or input a program number using the keypad keys 0 9 and then press the OK key The program number is loaded The display shows the following informati...

Page 60: ...er field flashes Fig 33 Creating a new sewing program 4 The rest of the procedure is described in the chapter Easy mode p 50 6 Select whether progression to the individual steps to be pro grammed should be by using the knee lever or by automatic progression 7 Press the key Once the creation of the program is complete and the S key has been pressed or after the thread cutoff has been entered the fo...

Page 61: ...the teach in for the 2nd sleeve side should be opened 5 6 3 Copying the sewing program The selected sewing program is copied into a new program number Proceed as follows to copy an existing sewing program 1 Press the key The softkey menu appears on the display Fig 35 Copying the sewing program 1 2 Press the key The display shows the next available program number Fig 36 Copying the sewing program 2...

Page 62: ...mber field flashes Fig 37 Copying the sewing program 3 4 Load the desired changes into the new sewing program 5 Press the ESC key The controller switches to Edit mode to Automatic mode 5 6 4 Deleting the sewing program The selected sewing program is deleted Proceed as follows to delete an existing sewing program 1 Press the key The softkey menu appears on the display Fig 38 Deleting the sewing pro...

Page 63: ...play Fig 39 Mirroring the sewing program 2 Press the key 3 Press the ESC key The controller switches to Edit mode to Automatic mode 5 7 Displaying the software version To display the software version 1 Switch off and on the machine The splash screen appears on the display On the left the control panel firmware On the right the controller software version Fig 40 Displaying the software version The ...

Page 64: ...tloader update must be performed In machines with software version from A 3 29 the software update can be performed imme diately 1 Download the bootloader software from the Dürkopp Adler website https software duerkopp adler com maschinen programme html 2 Unpack the file on a USB key 2 folders are created bootscr and update 3 Insert the USB key 2 in the USB port 3 at the control 1 4 Switch on the ...

Page 65: ...is packed in a zip file the name consists of the part number of the program the software version and the date i e 9899_080600_000_A01 0 4_2013 12 10 zip 2 Unpack the zip file on a Dürkopp Adler USB key part number 9835 301003 The update file has the ending dacimg 3 Insert the USB key 2 in the USB port 3 at the control 1 4 Switch on the machine The update starts The LEDs 4 light up The update is fi...

Page 66: ...Service settings via software OP3000 Operating Instructions 650 10 03 0 08 2016 64 ...

Page 67: ... by the DAC comfort Up to 999 sewing programs can be saved Each sewing program can contain up to 30 sewing steps Each sewing step can be assigned various parameters such as stitch length fullness values curve support thread tension seg ment length etc The sewing programs are displayed continuously whilst sewing is in progress Programs can be mirrored for the other side of the sewing material All f...

Page 68: ...c values Fig 43 Inputting numeric values The user interface for inputting numeric values consists of the following elements Header consisting of Symbol of the selected parameter Name of the parameter Value range of the parameter Symbol for exiting the user interface Input line for the value Keypad ...

Page 69: ...utton Meaning Value input Change of plus minus sign Input of a decimal point for values that permit places of decimals Changing the value incrementally up or down Delete the input value Exit the user interface without inputting or saving any values Save the value that was input and exist the user interface ...

Page 70: ...ring text The user interface for inputting text consists of the following elements Header consisting of Symbol for new sewing program Symbol for exiting the user interface Input line for the text Keypad Meaning of the buttons Symbol button Meaning Input of numbers in the text Input of text Input of a hyphen ...

Page 71: ...16 69 Input of a underscore Exit the user interface without inputting or saving any text Input of a space Switching between upper case lower case Delete letters or digits from the input line Save the value that was input and exist the user interface Symbol button Meaning ...

Page 72: ... during the sewing process AUTO p 76 Automatic mode allows sewing programs to be executed The seams are divided into individual steps within the se wing programs Each step is assigned its own individual se wing parameters such as fullness etc EDIT p 85 In Edit mode new sewing programs can be created PROGRAMMING edited deleted copied and mirrored EDIT and also optimized LENGTH CORRECTION SERVICE p ...

Page 73: ...ttons for manually inputting the fullness are displayed here Middle pane 3 The symbols for all the parameters that can be set in MAN ope rating mode are displayed here The gray fields above the para meter symbols show the respective current values Right pane 4 Another user interface or another operating mode can be selected here 1 Header 2 Left pane 3 Middle pane 4 Right pane ...

Page 74: ...a parameter 1 Tap the desired button The user interface for setting the desired parameter is displayed For some parameters the setting is more than just a numerical value These parameters are described below Symbol button Meaning Setting the fullness p 73 Set the curve support Other program parameters in manual mode MAN p 74 Inputting the needle thread tension Inputting the stitch length in mm ...

Page 75: ...ld within the symbol 2 If a higher or lower degree of fullness is required use the arrow keys to display more buttons 3 Input the fullness using the buttons 0 to 16 Symbol button Meaning Inputting the fullness The fullness setting is displayed by a but ton highlighted in red Select the type of fullness Upper upper transport Lower lower transport The fullness selected is displayed in an activated c...

Page 76: ...t The default setting is a value of 2 To set the curve support 1 Input the curve support using the buttons 0 to 6 MAN mode Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters Fig 46 Other program parameters Symbol button Meaning Inputting the curve support The curve support is displayed by a button highlighted in red ...

Page 77: ...sew with fullness 1 Change the desired fullness p 72 2 Push the pedal forwards and sew Parameters Meaning Manual Backtack Manual bartack Needle Stop Position Up Needle position up when sewing stops Value range 1 on or 0 off Foot Stroke Alternation Sewing foot alternation whilst the needle is in the sewing material Value range 0 2 5 mm Foot Pressure Sewing foot pressure Value range 1 10 Backtack at...

Page 78: ... change parameters in the middle of a seam 1 Press Pedal to position 0 2 Change the desired parameter on the control panel p 72 3 Press the pedal forwards again and sew The seam will be sewn using the altered parameter value 6 4 Automatic mode AUTO Fig 47 Automatic mode AUTO Header 1 The AUTO operating mode is displayed The buttons F and F offer quick access for setting the fullness values in 1 He...

Page 79: ...e together with the symbols for all the parameters that can be set The gray fields above the parameter symbols show the respective current values Right pane 4 Another user interface or another operating mode can be selected here 6 4 1 Parameters that can be set The following table lists the parameters that can be set in AUTO operating mode Symbol button Meaning Program selection p 79 Select the ri...

Page 80: ...ore than just a numerical value These more complex parameters are described in detail below Applying a correction to the fullness values of all sewing steps p 82 Setting the needle thread tension If changed in AUTO operating mode the value is permanently saved in the sewing program Setting the stitch length in mm If changed in AUTO operating mode the value is permanently saved in the sewing progra...

Page 81: ...rogram 1 Tap the desired sewing program The selected sewing program is displayed in an activated control field within the line 2 Tap the OK button The selected sewing program is loaded in AUTO operating mode You can tap the Abort button to cancel the selection of the pro gram If necessary the selected sewing program is discarded and the user interface for AUTO operating mode is displayed ...

Page 82: ... the sewing material size The following information is displayed The currently selected size is indicated by a double arrow The sizes highlighted in red represent the reference sizes for the graduation logic To set the sewing material size 1 Tap the desired sewing material size The user interface for AUTO operating mode is displayed ...

Page 83: ...ng step Buttons for manually inputting the fullness are displayed in the left pane Symbol button Meaning Input the fullness The fullness setting is displayed by a button highlighted in red Select the type of fullness Upper upper transport Lower lower transport The fullness selected is displayed in an activated control field Display of further buttons for inputting the fullness The buttons 0 to 16 ...

Page 84: ...e the arrow keys to display more buttons 3 Input the fullness using the buttons 0 to 16 Information The fullness value remains active until the next sewing step AUTO mode Correcting the fullness value The fullness value can be corrected either by the buttons F and F or the fullness correction parameter Fig 51 Correcting the fullness value To correct the fullness value 1 Input the correction value ...

Page 85: ...ain Information If changed in AUTO operating mode the new correction value remains active until the controller changes to the next program AUTO mode Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters Fig 52 Other program parameters Parameters Meaning Foot Pressure Sewing foot pressure Value range 1 10 ...

Page 86: ...t the right or left piece to be sewn by tapping 3 Select sewing material size p 80 4 Push the pedal forwards and sew the seam The sewing progress is displayed graphically in the left pane as a red bar Fig 53 Sewing process The remaining sewing length per sewing step is displayed Correcting the fullness before or during the seam 1 Press Pedal to position 0 2 Change the fullness correction using the...

Page 87: ...ired parameter on the control panel 3 Push the pedal forwards and sew The seam will be sewn using the altered parameter value Cancel sewing program 1 Press the Pedal fully back The sewing program is canceled 6 5 Programming mode EDIT Fig 54 Programming mode EDIT Header 1 The EDIT operating mode is displayed 1 Header 2 Left pane 3 Middle pane 4 Right pane ...

Page 88: ... set The gray fields above the parameter symbols show the respective current values Right pane 4 Here sewing programs can be created p 92 deleted p 101 copied p 101 and optimized p 102 6 5 1 Parameters that can be set The following table lists the parameters that can be set in EDIT operating mode Symbol button Meaning Changing the program name There is only one display in EDIT operating mode A new...

Page 89: ... numerical value These more complex parameters are described in detail below Set the fullness in the current sewing step p 98 Set the curve support in the current sewing step Set the needle thread tension in the current sewing step Set the stitch length in mm in the current sewing step Switch the seam length measurement in the current sewing step on or off Other sewing step parameters in operating...

Page 90: ... 55 Setting the sewing material size The following information is displayed The currently selected size is indicated by a double arrow The sizes highlighted in red represent the reference sizes for the graduation logic To set the sewing material size 1 Tap the desired sewing material size User interface EDIT is displayed ...

Page 91: ...lly inputting the fullness are displayed in the left pane Symbol button Meaning Input the fullness The fullness setting is displayed by a button highlighted in red Select the type of fullness Upper upper transport Lower lower transport The fullness selected is displayed in an activated control field Display of further buttons for inputting the fullness The buttons 0 to 16 are available for input ...

Page 92: ... activated control field within the symbol 2 If a higher or lower degree of fullness is required use the arrow keys to display more buttons 3 Input the fullness using the buttons 0 to 16 EDIT mode Other program parameters A tap on the Other program parameters button will bring up an overview of all parameters available in EDIT operating mode Fig 57 Other program parameters ...

Page 93: ...her sewing step parameters button will bring up an overview of all available parameters Fig 58 Other sewing step parameters Parameters Meaning Backtack at Start Bartack at seam beginning Value range 1 on or 0 off Backtack at End Bartack at seam end Value range 1 on or 0 off Thread Trimmer Thread trimmer Value range 1 on or 0 off ...

Page 94: ...p the PNEW button The PROGRAMMING user interface is displayed Pressing the P button displays the number of the next free program slot Fig 59 Creating a new seam program PROGRAMMING 1 Parameters Meaning Foot Stroke Alternation Sewing foot alternation whilst the needle is in the sewing material Value range 0 2 5 mm Foot Pressure Sewing foot pressure Value range 1 10 Maximum Speed Max sewing speed sp...

Page 95: ...the left pane 3 Input all the parameters for the first sewing step 4 Sew the first sewing step or manually input the length of the sewing step using the seam length measurement parame ter 5 Switch to the next sewing step by tapping on the number of the first sewing step or by using the knee lever The second sewing step is displayed with its number in the left pane Fig 60 Creating a new seam progra...

Page 96: ...g selection window appears Fig 61 Creating a new seam program PROGRAMMING 3 9 Select whether the new sewing program should be mirrored for the other side of the sewing material Mirror program med side to other side the other side of the sewing Variant Program display The last programmed sewing step was sewn but not cut off then ended with END continue with step 8 The last programmed sewing step wa...

Page 97: ...utton closes the selection window and brings up the AUTO user interface All previously entered data is deleted Parameters that can be set The following table describes the parameters that can be set on the PROGRAMMING user interface Function Button Mirror programmed side to other side AUTO Program other side PROGRAMMING Finish AUTO Symbol button Meaning Input the program name There is only one dis...

Page 98: ... more complex parameters are described in detail below Other program parameters under PROGRAMMING p 99 Set the fullness in the current sewing step p 98 Set the curve support in the current sewing step Set the needle thread tension in the current sewing step Set the stitch length in mm in the current sewing step Switch the seam length measurement in the current sewing step on or off Other sewing st...

Page 99: ...50 10 03 0 08 2016 97 Mode PROGRAMMING Setting the sewing material size Fig 62 Setting the sewing material size The currently selected size is indicated by a double arrow The sizes highlighted in red represent the reference sizes for the graduation logic ...

Page 100: ... inputting the fullness are displayed in the left pane Symbol button Meaning Input the fullness The fullness setting is displayed by a button highlighted in red Select the type of fullness Upper upper transport Lower lower transport The fullness selected is displayed in an activated control field Display of further buttons for inputting the fullness The buttons 0 to 16 are available for input ...

Page 101: ...ymbol 2 If a higher or lower degree of fullness is required use the arrow keys to display more buttons 3 Input the fullness using the buttons 0 to 16 Mode PROGRAMMING Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters Fig 64 Other program parameters Parameters Meaning Backtack at Start Bartack at seam beginning Value range 1 ...

Page 102: ...eters Fig 65 Other sewing step parameters Backtack at End Bartack at seam end Value range 1 on or 0 off Thread Trimmer Thread trimmer Value range 1 on or 0 off Grading Factor Grading factor Value range 0 0 6 0 per size Parameters Meaning Parameters Meaning Foot Stroke Alternation Sewing foot alternation whilst the needle is in the sewing material Value range 0 2 5 mm Foot Pressure Sewing foot pres...

Page 103: ... copied and saved in the next free program slot An appropriate message is displayed 6 5 4 Deleting the sewing program Prerequisite Operating mode EDIT is displayed Proceed as follows to delete an existing sewing program 1 Select a sewing program p 79 2 Tap the PDEL button A message is displayed asking whether you really wish to delete the active sewing program 3 To delete the program confirm by ta...

Page 104: ...r or less than this You can use the length correction to achieve these local adjustments Prerequisite Operating mode EDIT is displayed Use the length correction as follows 1 Tap the PLEN button The LENGTH CORRECTION user interface is displayed Fig 66 Length correction LENGTH CORRECTION 1 2 Sew the sewing step 3 Switch to the next sewing step by tapping on the number of the first sewing step or by ...

Page 105: ...ting mode EDIT p 85 opens 6 6 Displaying the software version To display the software version 1 Switch on and off the machine The following appears on the display On the left the class On the right the firmware The machine performs a reference run The controller starts in the operating mode that was active when it was switched off MAN or AUTO 6 7 Operating mode SERVICE More information on the cont...

Page 106: ...pdate can be performed imme diately 1 Download the bootloader software from the Dürkopp Adler website https software duerkopp adler com maschinen programme html 2 Unpack the file on a USB key 2 folders are created bootscr and update 3 Insert the USB key 2 in the USB port 3 at the control 1 4 Switch on the machine The update starts The LEDs 4 light up The update is finished when only the POWER LED ...

Page 107: ...opp Adler website The file is named 9899_65500_700_A03 61_2016 08 15 jcbi 2 CopytheupdatefileonaDürkoppAdlerUSBkey partnumber 9835 301003 Fig 69 Update machine software 2 3 Switch off the machine and wait and wait for approx 15 seconds 4 Connect the Dürkopp Adler USB key to the OP7000 5 Restart the machine The OP700 detects the USB key and updates the software ...

Page 108: ... 3 The update will take approx 2 minutes Important Do not switch off the machine during the update Remove the USB key when prompted to do so Fig 71 Update machine software 4 The machine restarts automatically The machine shows notice 8403 Machine has an out dated program Should a new program be transmitted ...

Page 109: ...s 650 10 03 0 08 2016 107 Fig 72 Update machine software 5 6 Confirm with OK The update is carried out Fig 73 Update machine software 6 Important Do not switch off the machine during the update The display shows notice 8408 Waiting for reset by machine ...

Page 110: ... automatically After restarting the machine loads the start screen Information If the machine does not restart automatically you have to restart it via the service menu Service Instructions Important 7 Calibrate the electronic thread tension Service Instructions OR 8 Press CANCEL to cancel the update The following warning appears ...

Page 111: ...000 Operating Instructions 650 10 03 0 08 2016 109 Fig 75 Update machine software 8 After confirming with OK you can continue working with the old machine software Important Using out dated software may lead to serious problems ...

Page 112: ...Settings via software OP7000 Operating Instructions 650 10 03 0 08 2016 110 ...

Page 113: ...out by qualified specialists Service Instructions WARNING Risk of injury from sharp parts During maintenance work the machine may start up unintentionally and cause puncture injuries Switch off the main switch Only perform maintenance work when the machine is switched off WARNING Risk of injury from moving parts During maintenance work the machine may start up unintentionally and cause crushing Sw...

Page 114: ...dle Engine fan filter 3 Work to be carried out Operating hours 8 40 160 500 Machine head Removing lint and thread remnants Clean engine fan filter Check the upper and lower conveyor belts for wear Check sewing foot for wear Lubricate the joints on the gear Lubricating the needle bar NOTICE Property damage from soiling Lint and thread remnants can impair the operation of the machine Clean the machi...

Page 115: ...s follows 1 Remove any lint and thread remnants using a compressed air pistol or a brush NOTICE Property damage from solvent based cleaners Solvent based cleaners may damage paintwork on the machine Only use solvent free substances for wiping the machine 1 Area around the hook 2 Area around the throat plate 3 Engine fan filter on handwheel ...

Page 116: ...ints on the gear Needle bar CAUTION Skin damage due to contact with oil Oil can cause a rash if it comes into contact with skin Avoid contact with oil residues CAUTION Risk of environmental damage from oil Oil is a pollutant and must not enter the sewage system or the soil Carefully collect up used oil Dispose of used oil and oily machine parts in accordance with the legal regulations ...

Page 117: ...ng Instructions 650 10 03 0 08 2016 115 Fig 77 Lubricating 7 3 Parts list Apartslistcanbe orderedfromDürkopp Adler Orvisitourwebsite for further information at www duerkopp adler com 1 Joints on the gear 2 Needle bar 1 2 ...

Page 118: ...Maintenance Operating Instructions 650 10 03 0 08 2016 116 ...

Page 119: ...hine which you bought you must remove the following transport locks Lashing straps and wooden blocks from the machine head the tabletop and the stand Restrain block and lashing straps from the sewing drive WARNING Risk of injury from cutting parts Cutting ist possible Only qualified personnel is allowed to set up the machine Wear safety gloves WARNING Risk of injury from moving parts Crushing is p...

Page 120: ...oss strut 2 2 Attach the additional pedal optional to the cross strut 2 3 Attach the cross strut 2 to the stand 4 After the machine has been fully assembled align the pedals p 120 5 Turn the adjusting screw 3 to ensure that the stand is posi tioned securely All 4 feet of the stand must be in contact with the floor 1 Main pedal 2 Cross strut 3 Adjusting screw covered ...

Page 121: ...nets of the tilt sensor 8 for the machine head accessory pack on the underside of the tabletop 4 Tighten the drawer and its brackets at 9 chipboard screws 3 5 x 17 5 Tighten the knee lever at 3 6 Tighten the strain relief mechanism at 4 chipboard screws 3 5 x 17 7 Tighten the cable duct 40 x 40 x 250 mm long at 6 chipboard screws 3 5 x 17 1 Stand 2 Controller 3 Knee lever 4 Strain relief mechanism...

Page 122: ...r scale diagrams can be found in the appendix p 161 8 5 Attaching the tabletop and pedals to the stand Fig 80 Attaching the tabletop and pedals Attach the tabletop and the pedals to the stand as follows 1 Using wood screws 6 x 30 attach the stand 2 to the tabletop 1 Drill pilot holes for the wood screws 2 Observe the center marks for the stand 1 Tabletop 2 Stand 3 Screws 4 Main pedal 5 Stand strut...

Page 123: ...rut 5 is provided with slotted holes to allow alig nment of the pedal 6 Loosen the screws 3 7 Adjust the height of the Pedal rods so that in the home position the pedal slope is about 10 8 Tighten the screws 3 9 Insert the thread reel holder 6 into the hole in the tabletop 1 and secure it with a nut and washer 10 Align thread reel holder and thread guide Important The thread guide must be position...

Page 124: ...letop 1 Insert the oblique fittings 4 2 Insert the rubber corners 5 into the tabletop 3 Using 4 5 x 15 4x screws tighten the hinge mountings 2 4 Using 4 5 x 55 8x screws screw the edge strips 3 to the tabletop 5 Insert the machine head support 1 1 Upper part support 2 Hinge mountings 3 Edge strips 4 Oblique fittings 5 Rubber corners ...

Page 125: ...oosening the screws at the frame braces the table top can sink down by its weight Crushing is possible Take care not to crush your hands when loosening the screws CAUTION Risk of impairment of the musculoskeletal system from wrong adjustment The musculoskeletal system of the operator can be damaged by noncompliance of the ergonomic requirements Adjust the working height to the body dimension of th...

Page 126: ... Fig 82 Setting the working height To set the working height 1 Slacken the screws 1 on the frame bars 2 Set the table top to the desired working height 3 To avoid jamming slide the table top in or out evenly at both sides 4 Tighten the screws 1 1 Screws ...

Page 127: ...r part and insert it into the cut out on the table top 2 After the upper part has been placed in position immediately connect the bracket 2 which prevents the upper part coming loose if the table top is tipped WARNING Risk of injury from tipping machine upper part Crushing is possible Secure the machine upper part against tipping when you transport the machine 1 Transport eye 2 Clamping plate ...

Page 128: ...onnection 8 9 1 Connecting the cables to the machine head Fig 84 Connecting the cables to the machine head DANGER Risk of death from live components Severe injury to life and limb from electric shock can occur The machine may ONLY be connected by qualified specialists Disconnect the power plug before carrying out work on the electrical equipment Make sure the machine cannot be accidentally switche...

Page 129: ...roller and fix them in place with cable ties 2 Insert the plug following the marking on the rear 2 of the controller Connecting the LED sewing lamp Fig 85 Connecting the LED sewing lamp 3 Connect the cable 3 of the LED sewing lamp with the 2 pin plug 4 4 Connect the machine ID following the labeling on the rear 2 of the controller 3 Cable 4 2 pin plug ...

Page 130: ...in pedal to connector X5b 2 If present connect the setpoint device of the additional pedal to connector X440 the cable hangs freely in the cable har ness 8 9 3 Establishing equipotential bonding Important Before putting the machine into operation you must establish equipotential bonding in all necessary places Establish equipotential bonding as follows 1 Establish equipotential bonding as specifie...

Page 131: ... 10 03 0 08 2016 129 8 9 4 Connecting the knee lever Fig 87 Connecting the knee lever Connect the knee lever as follows 1 Lay the cable 3 from the knee lever 1 to the controller and connect it to the plug 2 1 Knee lever 2 Plug 3 Cable ...

Page 132: ...nnecting the control panel OP3000 Connect the OP3000 as follows 1 Screw the control panel 4 on the bracket 3 and align it 2 Plug the plug for the cable 1 on to the control panel through the opening in the table top 2 to the control cabinet and connect it to the socket X170 Panel 1 Cable 2 Table top opening 3 Retainer 4 Control panel ...

Page 133: ... panel OP7000 To connect the control panel OP7000 1 Tighten the control panel 8 to the bracket 7 and align it 2 Insert the plug for the cable 6 at the control panel guide it through the opening in the tabletop 5 to the controller and connect it to the socket X170b 1 Cable 2 Table top opening 3 Retainer 4 Control panel ...

Page 134: ...ds p 23 and p 26 7 Switch on the machine 8 Position the sewing material 9 Perform a test run first at low speed and then at continually increasing speeds 10 Check that the seams conform to the desired requirements 11 If the requirements are not satisfied Alter the thread tension p 27 and p 32 If necessary also check the settings listed in the Service Instructions and correct them as required CAUTI...

Page 135: ...idualoil fromtheoilpan underthesewingmaterial support using a cloth 5 Cover the control panel to protect it from contamination 6 Cover the controller to protect it from soiling 7 Cover the entire machine if possible to protect it from contam ination and damage WARNING Risk of injury due to a lack of care Serious injuries may occur ONLY clean the machine when it is switched off Allow ONLY trained p...

Page 136: ...Decommissioning Operating Instructions 650 10 03 0 08 2016 134 ...

Page 137: ...ble national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Observe the applicable national regulations when disposing of the se materials CAUTION Risk of environmental damage from improper disposal Improper disposal of the machine can result in serious environmental damage ALWAYS comply with the legal r...

Page 138: ...Disposal Operating Instructions 650 10 03 0 08 2016 136 ...

Page 139: ...137 11 Troubleshooting 11 1 Customer Service Contact for repairs and issues with the machine Dürkopp Adler AG Potsdamer Str 190 33719 Bielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com ...

Page 140: ...nnection of the sewing motor cable Test sewing motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the sewing motor Replace the control 1002 Error Sewing motor insulation error Check motor phase and PE for low impedance connection Replace the encoder Replace the sewing motor 1004 Error Sewing motor error Incorrect direction of rotation Replace the encoder Check plug assignment and...

Page 141: ... the reference switch or synchronizer Only required for machines with transmission 1011 Error Sewing motor synchroniza tion error Z pulse Switch off the controller use handwheel to turn and switch on the controller again If error is not corrected check encoder 1012 Error Sewing motor synchroniza tion error Replace the synchronizer 1051 Error Sewing motor timeout Cable to sewing motor Reference swi...

Page 142: ...trol 1061 Error Sewing motor disturbance Encoder defective Sewing motor defective Switch the machine off and on again Replace the encoder Replace the sewing motor Contact customer service 1062 Error Sewing motor disturbance IDMA auto increment Switch the machine off and on again 1120 Error Software error Parameter not initialized Perform a software update 1203 Information Sewing motor Position not...

Page 143: ... D 9 pin not connected or defective Encoder defective Check the connection of the encoder cable and replace if necessary 2122 Information Magnet wheel search timeout Check connection cables Check stepper motor for stiff movement 2130 Error X axis stepper motor not res ponding Perform a software update Replace the control 2152 Error X axis stepper motor over current Replace the stepper motor 2153 E...

Page 144: ...eplace the stepper motor Replace the control 2174 Error Software error Perform reset Perform a software update Contact customer service 2175 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the stepper motor Replace the control 2177 Error Stepper motor overload I T Remove the cause of the stiff movement or blockage Rep...

Page 145: ...per motor 2183 Error Stepper motor overcurrent Replace the sewing motor cable Replace the stepper motor Replace the control 2184 Error Software error Perform reset Perform a software update Contact customer service 2185 Error Stepper motor insulation error Check motor phase and PE for low impedance connection Replace the encoder Replace the stepper motor 2186 Error Software error Perform reset Per...

Page 146: ...b D 9 pin not connected or defective Encoder defective Check the connection of the encoder cable and replace if necessary 2222 Information Magnet wheel search timeout Check connection cables Check stepper motor for stiff movement 2230 Error Y axis stepper motor not res ponding Perform a software update Replace the control 2252 Error Y axis stepper motor overcurrent Replace the stepper motor 2253 E...

Page 147: ...eplace the stepper motor Replace the control 2274 Error Software error Perform reset Perform a software update Contact customer service 2275 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the stepper motor Replace the control 2277 Error Stepper motor overload I T Remove the cause of the stiff movement or blockage Rep...

Page 148: ...per motor 2283 Error Stepper motor overcurrent Replace the sewing motor cable Replace the stepper motor Replace the control 2284 Error Software error Perform reset Perform a software update Contact customer service 2285 Error Stepper motor insulation error Check motor phase and PE for low impedance connection Replace the encoder Replace the stepper motor 2286 Error Software error Perform reset Per...

Page 149: ...b D 9 pin not connected or defective Encoder defective Check the connection of the encoder cable and replace if necessary 2322 Information Magnet wheel search timeout Check connection cables Check stepper motor for stiff movement 2330 Error Z axis stepper motor not res ponding Perform a software update Replace the control 2352 Error Z axis stepper motor overcurrent Replace the stepper motor 2353 E...

Page 150: ...eplace the stepper motor Replace the control 2374 Error Software error Perform reset Perform a software update Contact customer service 2375 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the stepper motor Replace the control 2377 Error Stepper motor overload I T Remove the cause of the stiff movement or blockage Rep...

Page 151: ...per motor 2383 Error Stepper motor overcurrent Replace the sewing motor cable Replace the stepper motor Replace the control 2384 Error Software error Perform reset Perform a software update Contact customer service 2385 Error Stepper motor insulation error Check motor phase and PE for low impedance connection Replace the encoder Replace the stepper motor 2386 Error Software error Perform reset Per...

Page 152: ... D 9 pin not connected or defective Encoder defective Check the connection of the encoder cable and replace if necessary 2422 Information Magnet wheel search timeout Check connection cables Check stepper motor for stiff movement 2430 Error U axis stepper motor not res ponding Perform a software update Replace the control 2452 Error U axis stepper motor over current Replace the stepper motor 2453 E...

Page 153: ...oder Replace the stepper motor Replace the control 2474 Error Software error Perform reset Perform a software update Contact customer service 2475 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the stepper motor Replace the control 2477 Error Stepper motor overload I T Remove the cause of the stiff movement or blocka...

Page 154: ...per motor 2483 Error Stepper motor overcurrent Replace the sewing motor cable Replace the stepper motor Replace the control 2484 Error Software error Perform reset Perform a software update Contact customer service 2485 Error Stepper motor insulation error Check motor phase and PE for low impedance connection Replace the encoder Replace the stepper motor 2486 Error Software error Perform reset Per...

Page 155: ...ions Replace the control 3021 Error Short circuit in 24 V input or output Check the connections Replace the control 3022 Error Short circuit in 24 V input or output I T Switch the machine off and on again Check the connections Replace the control 3030 Error Sewing motor phase error Test sewing motor phases R 2 8Ω high impedance to PE Replace the encoder Replace the sewing motor Replace the control...

Page 156: ...hine off and on again Perform a software update Contact customer service 7551 7659 Error Internal error Cable disturbance Cables to the control panel Interface defective Switch the machine off and on again Eliminate source of disturbance Perform a software update Replace the cable Contact customer service 9910 Error Tilt sensor Machine head is tilted over Tilt sensor not fitted or defective Erecti...

Page 157: ...not inserted correctly into the needle bar Replace the needle Insert the needle into the needle bar The needle used is unsuitable Use recommended thread Operating Instructions Thread tensions are too tight for the thread used Check thread tensions Operating Instruc tions Operation Thread guiding parts such as thread tube thread guide or thread takeup disk are sharp edged Check the thread path Thro...

Page 158: ... holder is installed incorrectly Check thread reel holder Operating Instruc tions Operation Thread tensions are too tight Check thread tensions Operating Instruc tions Operation Sewing material is not held correctly Check clamping pressure Service Instructions The loop stroke was not corrected when changing the zigzag stitch width Adjust the loop stroke Service Instructions Incorrect parts used fo...

Page 159: ...d Check thread tensions The needle and hook threads are not threaded correctly Check threading path Operating Instruc tions Operation Needle breakage Needle thickness is unsuitable for the sewing material or the thread Use recommended needle Seam beginning not secure Residual tension is too tight for the needle thread Adjust residual tension Meaning Possible causes Remedial action ...

Page 160: ...Troubleshooting Operating Instructions 650 10 03 0 08 2016 158 ...

Page 161: ...rameters Technical data Unit 650 10 Machine type Special sewing machine Stitch type Lockstitch 301 Hook type Horizontal hook oil free Number of needles 1 Needle system 134 35 Needle thickness Nm 70 100 Thread strength Nm max 50 3 Stitch length mm 1 0 4 0 Max speed min 1 4000 Clearance under the raised sewing foot mm max 12 Sewing Material Thickness mm max 4 Mains voltage V 230 Mains frequency Hz 5...

Page 162: ...Technical data Operating Instructions 650 10 03 0 08 2016 160 ...

Page 163: ...Appendix Operating Instructions 650 10 03 0 08 2016 161 13 Appendix Fig 90 Dimensions for manufacturing a tabletop 1 ...

Page 164: ...Appendix Operating Instructions 650 10 03 0 08 2016 162 Fig 91 Dimensions for manufacturing a tabletop 2 ...

Page 165: ...Appendix Operating Instructions 650 10 03 0 08 2016 163 Fig 92 Dimensions for manufacturing a tabletop 3 ...

Page 166: ...Appendix Operating Instructions 650 10 03 0 08 2016 164 Fig 93 Dimensions for manufacturing a tabletop 4 ...

Page 167: ...Appendix Operating Instructions 650 10 03 0 08 2016 165 Fig 94 Dimensions for manufacturing a tabletop 5 ...

Page 168: ...Appendix Operating Instructions 650 10 03 0 08 2016 166 Fig 95 Wiring diagram 1 ...

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Page 175: ......

Page 176: ... with additional equipment Printed in Germany Dürkopp Adler AG Original Instructions 0791 650741 EN 03 0 08 2016 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone 49 0 521 925 00 E mail service duerkopp adler com www duerkopp adler com ...

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