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9   

   

   

4.3.2.

 

Bottom-­‐pull   mounting   method   

When   a   box   cooler   for   bottom-­‐pull   mounting   is   
supplied,   the   tube   bundle   is   mounted   from   below.   

For   that   purpose   a   hatch   is   to   be   made   in   the   ship's   
hull   through   which   the   tube   bundle   is   brought   into   the   

sea   chest   (see   fig.   4).   

In   that   case   two   frames   are   supplied:   

§

 

Frame   1   is   the   mounting   frame   which   is   to   be   
welded   into   the   top   plate   of   the   sea   chest   (

item   1   

of   fig.   9a

)   

§

 

Frame   2   is   used   as   an   interface,   to   bolt   the   tube   
bundle   to   the   mounting   frame   

(

item   2   of   fig.   9a

)   

Fig.   9a   shows   the   collar   bolts   and   fig.   9b   the   standard   
bolts   for   the   water   cover.   

1)

 

Weld   the   mounting   frame   (frame   1)   in   position   
according   to   the   instructions   of   section   4.2.   

2)

 

Take   the   tube   bundle,   frame   2,   the   gasket   and   the   
mounting   materials   out   of   the   wooden   case   and   

inspect   and   clean   the   parts   according   to   the   
instructions   of   section   4.3.1.   

3)

 

Position   the   gasket   that   is   used   between   frame   2   
and   the   tube   sheet   on   top   of   frame   2.   Make   sure   
the   gasket   and   the   gasket   faces   are   clean.      

Do   not   use   sealant,   grease,   glue   or   any   other   
agent   when   installing   the   SBR   gasket.   

4)

 

Fasten   frame   2   to   the   tube   sheet   with   the   

supplied   collar   bolts.   

5)

 

Position   the   gasket   that   is   used   between   the   
mounting   frame   and   the   tube   bundle   on   top   of   
the   tube   sheet.      

6)

 

Lift   the   tube   bundle   by   means   of   four   M16   
eyebolts   (see   fig.   2)   from   below   into   position.   See   
lifting   method   "1"   of   fig.   10c.   

7)

 

Fasten   the   sub-­‐assembly   (tube   bundle   with   
frame   2)   to   the   mounting   frame   by   means   of   the   
supplied   M12   bolts.   

Refer   to   section   4.4.4   for   tightening   torques.   

8)

 

When   the   collar   bolts   are   tightened,   the   water   
cover   can   be   mounted.   

Continue   with   section   4.4.   

   

Figure9a.   Bottom-­‐pull   mounting   arrangement   

with   collar   bolt.

   

   

Figure   9b.   Bottom-­‐pull   mounting   arrangement   

with   standard   bolts.

   

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

Summary of Contents for Box Cooler

Page 1: ...HEAT EXCHANGE SYSTEMS Duramax Marine is an ISO 9001 2015 Certified Company Box Cooler Installation Manual...

Page 2: ...Do not install operate or service this box cooler without having read and fully understand all information enclosed in this manual...

Page 3: ...hest design 5 4 2 Welding the mounting frame in position 6 4 3 Mounting 7 4 4 Fixing the process piping 11 4 5 ICAF systems 13 5 COMMISSIONING AND OPERATION 14 5 1 Check the system for satisfactory in...

Page 4: ...n manual of the ICAF system may be supplied with the box cooler Study this manual as well and follow all relevant instructions 2 PRODUCT DESCRIPTION INTENDED USE WARRANTY 2 1 PRODUCT DESCRIPTION The p...

Page 5: ...ion 4 5 2 ICAF system Impressed Current Anti Fouling system 2 2 INTENDED USE The box cooler is custom built according to the order and the attached technical specifications Safe and trouble free use o...

Page 6: ...the total weight of the box cooler in kg 4 The minimum maximum design temperature Refer to the attached technical specifications for the values 5 The minimum maximum design pressure in barg 3 Refer t...

Page 7: ...n of the eyebolts must be adjusted with suitable washers Do not insert the point of a hook in an eyebolt but use a shackle Lift only by using all 4 eyebolts simultaneously see fig 2 Do not insert the...

Page 8: ...w the special sea chest to be installed see fig 3b 3 Ensure that the top plate of the sea chest is on or below the waterline when the ship is empty This is to make sure that the tube bundle is fully s...

Page 9: ...he tube bundle and the sea chest where the sea water serves as an electrolyte To protect the sea chest from galvanic corrosion all metal areas of the sea chest shall be well preserved Furthermore it i...

Page 10: ...ube bundle against paint Do not coat the cathode plates of the ICAF system when applicable 4 3 MOUNTING The box cooler can be mounted in two different ways From above top mounted see section 4 3 1 Fro...

Page 11: ...ating may reduce the lifetime of the box cooler and will accelerate galvanic corrosion of the sea chest 6 Position the supplied collar bolts in the appropriate bolt holes of the tube plate and fasten...

Page 12: ...inspect and clean the parts according to the instructions of section 4 3 1 3 Position the gasket that is used between frame 2 and the tube sheet on top of frame 2 Make sure the gasket and the gasket...

Page 13: ...any other agent when installing the SBR gasket 3 Lift the tube bundle refer to fig 2 until just below the header frame but leaving sufficient space to remove the eyebolts See 1 of fig 10c 4 Then take...

Page 14: ...oad and piping vibrations to the box cooler Install safety devices to prevent overpressure and overheating see section 4 4 2 4 4 1 Piping design Ensure that the piping is well supported independently...

Page 15: ...einforced graphite ring gaskets 6 Make sure the gaskets are properly centred and tighten up the stud bolts of the flanges alternate and crosswise to guarantee an even setting of the gaskets see sectio...

Page 16: ...lation Duramax Marine can supply the box cooler with an integrated ICAF system from Corrosion Water Control see fig 14a In that case the copper anodes are clamped to a frame that is fixed to the box c...

Page 17: ...to escape then close the vent valve 3 Allow the circuit to pressurize and open the return valve so the liquid can flow through 4 Regularly carry out the inspections of section 6 1 During the initial...

Page 18: ...cted values and are within the permissible design limits If the outlet temperature of the liquid is increasing throughout longer periods of time this may be an indication that the box cooler has becom...

Page 19: ...ces of the flanges 4 Inspect the interior for fouling or signs of corrosion It is not expected that internal cleaning of the tubes will be necessary because the liquid should be conditioned and circul...

Page 20: ...ith full characteristics of used water the materials of the box cooler and its use When required contact Duramax Marine for advice External cleaning of the tube bundle Excessive marine fouling will si...

Page 21: ...ent valve at the highest point to bleed off the air that is present in the system 2 Fill the box cooler through a feeder with a suitable non corrosive unheated liquid while the air vent is open Close...

Page 22: ...ng flanges not flat or face surfaces damaged see section 4 2 Re tighten the bolts see section 4 4 4 Contact Duramax Marine if this does not succeed pressure and or temperature too high see section 5 2...

Page 23: ...20 8 TECHNICAL SPECIFICATIONS Please refer to the technical specifications as supplied with the order documents...

Page 24: ...Bearings DX 490 Rudder Bushings DURAMAX HEAT EXCHANGE SYSTEMS DuraCooler Keel Coolers Duramax Demountable Keel Coolers Duramax BoxCoolers Duramax Plate Heat Exchangers DURAMAX IMPACT PROTECTION SYSTEM...

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