Duplo DC-6 Mini Instruction Manual Download Page 3 | Manualshive

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Thank you for your purchase of the DC-616.
To ensure safe and ef

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cient prolonged use of this machine, read and thoroughly understand this

manual before using the machine.
After using this manual, be sure to keep it in a handy place to reference.

Pictorial Symbols and Other Notations Used in This Manual

(

→

P.00 xxxx)

The English version of DC-616 Instruction Manual is the original instructions.

Trademarks

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Microsoft, Windows, Windows NT, and Windows Vista are either registered trademarks or

trademarks of Microsoft Corporation in the United States and/or other countries.
All other company names and product names shown in this manual are trademarks or
registered trademarks of their respective companies.

PLEASE NOTE

In the interests of upgrading our product, speci

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cations and other data given in this manual are

subject to change without notice.
If the manual contains anything that you do not understand, contact the dealer for clari

fi

cation.

Introduction

: Introduces instructions for correct operation of the machine.
If these instructions are ignored, the machine may not be able to operate at
optimum performance or may break down.

: Introduces information that is useful for operation and maintenance of the

machine, or information about the machine’s performance, etc.

: Indicates the page number and item containing related information.

IMPORTANT

REFERENCE

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Summary of Contents for DC-6 Mini

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Page 3: ...her company names and product names shown in this manual are trademarks or registered trademarks of their respective companies PLEASE NOTE In the interests of upgrading our product specifications and other data given in this manual are subject to change without notice If the manual contains anything that you do not understand contact the dealer for clarification Introduction Introduces instruction...

Page 4: ...os cumple con las disposiciones previstas en los reglamentos Seguidamente se indica la tabla de referencia Depositario del archivo técnico en la Comunidad Europea Duplo International Ltd Sandown Industrial Park Mill Road Esher Surrey KT108BL United Kingdom Sp Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2004 108 EC Restriction of Hazardous...

Page 5: ...duit ne doit pas être éliminé comme des ordures ménagères Recyclez le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez vous auprès de votre fournisseur En veillant à ce que ce produit soit éliminé correctement avec un traitement une collecte et un recyclage adaptés vous contribuez à éviter son action nocive potentielle sur l environnement et la santé humaine ...

Page 6: ...y or damage to property Examples of Pictorial Symbols WARNING CAUTION If the machine is used after foreign matter metal fragments water or liquid has entered the machine this may result in fire or electric shock Turn the main unit s power switch OFF and then remove the power plug from the outlet Contact the sales distributor If the machine is used after heat smoke a strange smell or other abnormal...

Page 7: ...urce voltage other than that specified Do not connect two or more loads to a single outlet Doing so may result in fire or electric shock Do not remove or insert the power plug with wet hands Doing so may result in electric shock Do not damage break or modify the power cord Do not place heavy objects on tug or bend it unnecessarily Doing so may result in fire or electric shock Remove the power plug...

Page 8: ...chine remove the power plug from the outlet If the power cord is damaged this may result in fire or electric shock Do not place the machine in an unstable position such as on an unsteady floor or sloping area If the machine drops or falls over it may result in injury Avoid placing the machine in a place subject to direct sunlight or heating equipment such as a stove Avoid placing the machine in a ...

Page 9: ...al perforation unit contain uncovered tools Keep your hands or fingers off inside those Use tweezers or a similar tool to remove jammed document Be sure to unplug the power cord before removing jammed document in order to prevent an electric shock Caution for Installation WARNING WARNING The machine must be installed by service person only If you want to change installation location contact your s...

Page 10: ...hile it is ope rating Hands could get caught up or crushed WARNING Cutters and movable parts are inside this cover Before opening the cover to work unplug the power cord Use caution whenworking near cutters and movable parts Locations of Warning Labels Keep the WARNING and CAUTION labels clean at all times If labels become damaged or come off contact your service person No Part No Name Q ty 1 L8 T...

Page 11: ...ix Notes on Safety Please Read and Observe No Part No Name Q ty 5 R7 T115 WARNING LABEL 1 5 ...

Page 12: ...n The DC 616 stops running when the interlock switch detects the perforation unit removed or the cover opened What is the interlock system for safety It is the function for keeping you safety and for avoiding any danger operations or situations by the limitation of operation which may cause a damage to the machine or other surrounding facilities The DC 616 is equipped with various safety functions...

Page 13: ...xi Notes on Safety Please Read and Observe Machine Dimensions and Required Space for Operation ...

Page 14: ... ON 8 Turning Power OFF 9 Preparation Before Use 10 Loading Documents 10 Setting the Exit Tray 11 Installing the Perforation Unit 11 Removing the Perforation Unit 13 Changing the Perforation Tool Position 14 Changing the Perforation Tool Depth 15 Attaching the Card Stacker 16 Adjusting the Card Stacker Guides 17 How to Connect the DC 616 to Your Computer 19 Before Preparing Document 20 Definition ...

Page 15: ... 57 Adjusting for Using a Light Weight Document 58 Adjusting the Amount of Airflow Shutter 58 Troubleshooting When Messages Appear 60 When a Paper Jam Has Occurred 65 Example J3 Feed error 65 Example Cutter area 66 Example J7 WASTE BOX 67 Daily Maintenance Daily Maintenance 70 Cleaning the Slitter Tool 70 Cleaning the Conveyance Rollers 71 Cleaning the Skew Correction Belt 72 Waste Box 73 About Pr...

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Page 17: ...l 6 LCD Panel 7 Turning Power ON OFF 8 Turning Power ON 8 Turning Power OFF 9 Preparation Before Use 10 Loading Documents 10 Setting the Exit Tray 11 Installing the Perforation Unit 11 Removing the Perforation Unit 13 Changing the Perforation Tool Position 14 Changing the Perforation Tool Depth 15 Attaching the Card Stacker 16 Adjusting the Card Stacker Guides 17 How to Connect the DC 616 to Your ...

Page 18: ...s 2 Exit tray Receives the finished products 3 Waste box Receives pieces of waste paper 4 Front cover Open this to remove the waste box 5 Feed tray Original document is placed here 6 Scale Measures the cut and slit position and the finished product 7 Top cover Open this to remove the paper jam 1 2 3 4 5 6 7 ...

Page 19: ... Side No Name Function 1 Airflow adjustment knob Adjusts the airflow level 2 Separator adjustment knob Adjusts the distance between the separator and the conveyance belt 3 Skew adjustment knob Adjusts the document skew 4 Level adjustment knob Adjusts the elevator heights 1 2 3 4 ...

Page 20: ... model Perforates parallel to the document feed direction 2 Side guide Receives the processed documents 3 Back guide Receives the processed documents 4 USB terminal Used for the connection to your computer on PC Controller using 5 AC inlet Connect the power cord here 6 Power switch Press to switch the power on and off 5 4 3 2 1 6 ...

Page 21: ...Barcode 3 Slitter module 1 2 Cuts side margins parallel to the document feed direction 4 Slitter module 3 4 Cuts parallel to the document feed direction 5 Slitter module 5 6 Cuts parallel to the document feed direction 6 Gutter deflector Drops the margin cut off by the slitters into the waste box 7 Cutter module Cuts perpendicularly to the document feed direction 8 Creaser module Creases perpendic...

Page 22: ...rent JOB details When the card stacker is installed if you press and hold the TEST key for guide adjustment the processed document temporarily stops Then when you press the START key or the TEST key the processed document is ejected 9 START key Press to start processing documents The START key light turns green when when the machine is ready to process the document in this machine The machine is i...

Page 23: ...OB number currently selected 2 JOB name Displays the JOB name currently selected 3 Counter Displays the number of document sheets processed with the JOB currently set 4 Function setting AC Auto cut REG REG mark BC BARCODE AC is displayed when Auto cut is enabled REG is displayed when REG mark reading is enabled BC is displayed when Barcode reading is enabled is displayed when Apply shrinkage is en...

Page 24: ... up stats Connect the male plug of the power cord to the outlet Insert the power cord plug securely so that proper electrical contact is effected If grounding is imperfect and electrical leakage occurs fire or electric shock could result WARNING Use an access friendly outlet so that an operator easily plugs and unplugs the power cord after installation WARNING Unplug the power cord when emergency ...

Page 25: ...2 9 Turning Power ON OFF Before Using This Machine 1 Turning Power OFF Press the side of the power switch The power turns off and display on the LCD panel disappears ...

Page 26: ...cuments on the feed tray and gently push them toward the inside of the machine Adjust the feed guide according to the document size and secure it with the fixing screw Lever Set the back guide according to the document IMPORTANT The height of the document stack should not exceed the MAX level Feed guide Document Fixing screw Back guide ...

Page 27: ...e is A3 or longer or if the finished documents are adhered on the tray due to static electricity set the exit tray in the downward position Attach the back guide and side guides Loosen the thumbscrew to remove the cover on the ejection side of the DC 616 Loosen the two thumbscrews on both sides of the perforation unit Installing the Perforation Unit The perforation unit is optional on 115V model a...

Page 28: ...ion Tool Depth Tighten the two thumbscrews loosened in step 2 Install the perforation unit on the ejection side of the DC 616 by tightening the two perforation unit installing screws Select a JOB containing perforation process and perform a test run for one sheet Check the processed positions on the finished product When you change the perforation positions repeat steps 2 to 7 ...

Page 29: ...erforation unit Attach the cover to the ejection side of the DC 616 with the thumbscrew Feed side Install the perforation unit at the installation position under the feed tray and tighten the two thumbscrews Remove the perforation unit when you process the JOB that does not use the perforation unit Finished product may not be ejected to the exit tray correctly ...

Page 30: ...face toward you rotate the shaft as shown in the right figure to change the direction Move each perforation tool assy to the position where you want to perforate with your fingers Changing the Perforation Tool Position Roll assy Upper roll Upper tool Perforation tool assy Lower roll Lower tool Loosen the hexagon socket set screws which suit the supplied hexagon wrench size REFERENCE Move the roll ...

Page 31: ...te tighten the thumbscrew Tighten the 10 hexagon socket set screws loosened in step 1 Adjust the perforation toll depth by turning the depth adjustment screws on the both sides of the perforation unit Turn the screw clockwise The upper tool raises Turn the screw counterclockwise The upper tool lowers Adjust the depth of the perforation tools on both sides Perform a test run to check the depth of t...

Page 32: ...REFERENCE When the perforation unit is installed place the card stacker along the perforation unit REFERENCE Attaching the Card Stacker Set the exit tray horizontally Perforated documents become as shown in the right figure and stacking capacity may decrease The card stacker is optional on 230V Asia model ...

Page 33: ...the TEST key The finished product stops at the exit before being ejected Slide each side guide to the ejected position of the finished product A Adjust the side guide so that the side edge of the finished product comes into contact with the side guide This adjustment can stack the short finished products properly 1 Loosen the thumbscrew to slide the stopper 2 Remove or attach the side guides accor...

Page 34: ...18 Preparation Before Use Press the STOP key to eject the document and adjust the back guide for card stacker according to the finished document size ...

Page 35: ...are an USB 2 0 Cable A B 4 pin Plug the USB terminals into the USB port of the DC 616 and the USB port on your computer USB cable must be within 3 m long Do not connect the DC 616 to your computer until the driver of the PC Controller is installed REFERENCE Computer USB 2 0 Cable ...

Page 36: ...me Function 1 Slitter 1 Cuts off the margin of the non operator s side Drops the margin slit by the slitter into the waste box 2 Slitter 2 Cuts off the margin of the operator s side Drops the margin slit by the slitter into the waste box 3 Slitter 3 Cuts parallel to the document feed direction 4 Slitter 4 Cuts parallel to the document feed direction 5 Slitter 5 Cuts parallel to the document feed d...

Page 37: ...ng Document Before Using This Machine 1 Definition of Programming Terms Barcode REG mark Slit 1 Slit 2 Slit 3 Slit 4 Slit 5 Slit 6 REG mark Barcode Crease First cut Last cut Document feed direction Document feed direction ...

Page 38: ...ssible on one document Slit Cut Crease Limitations Slit 2 Slit 4 Slit 6 Slit 5 Slit 3 Slit 1 Cut 1 Crease 1 Cut 2 Cut 3 Crease 2 Cut 4 Lead margin 3 0 mm Card length 50 0 mm Center margin 3 0 mm More margin may be required depending on document types Trail margin 5 0 mm Right margin 3 2 55 0 mm from the right edge Gutter 5 0 15 0 mm Card width 48 0 mm 3 2 55 0 mm from the left edge Left margin Doc...

Page 39: ...r wider distance is required between input values of the Slitter 3 and the Slitter 4 5 Moving range of the slitter 5 48 0 to Width of document 48 0 mm The width stands at 0 when it is not set However a 48 mm or wider distance is required between input values of the Slitter 5 and the Slitter 6 However a 5 mm or more difference is required between input values of the slitter 3 and slitter 5 6 Moving...

Page 40: ...on may not be corrected When the read side of the document is rough and glossy the CCD scanner may not be able to read REG mark and barcode The document may diffusely reflect light The illustration below shows the best position to print the REG mark REFERENCE 20 mm 20 mm 2 Position Document feed direction The whole REG mark should be within 3 to 20 mm from the lead edge Document width direction Th...

Page 41: ...on your software application or use barcode generator software Positioning the barcode IMPORTANT REFERENCE Barcode may not be read even it is within the specifications depending on the print quality of printer and document type If this is the case enlarging the barcode may enable it to be read 2 Position Document feed direction The whole barcode should be within 3 to 20 mm from the lead edge Docum...

Page 42: ...f the image to be printed shall not enter into the gray colored area No other printings than REG mark and barcode shall enter into the gray colored area 1 mm or more 3 mm or more When both of REG mark and barcode are printed on one document 60 mm or shorter 35 mm 5 mm 20 mm 3 mm REG mark Barcode Non Printing Area 35 mm 5 mm 20 mm 20 mm REG mark Barcode Document feed direction 3 mm or more 1 mm or ...

Page 43: ...ide is smaller than 3 2 mm 1 8 inch a warning message appears and then the slit entering screen appears P 64 Exceeding max finished size This is an impossible JOB to process Re enter correct margin Document feed direction Document feed direction Document feed direction Examples of impossible JOBs to process No left margin and no slit Right margin only Right margin and center slit only ...

Page 44: ... 67 0 mm is not set up within the trail edge of 67 0 mm Because the product of less than 67 0 mm cannot be processed as finished product it is finely cut Conditions of A A 67 0 Finished product 67 0 A 49 0 and A B 67 0 Finished product 67 0 A 49 0 and A B 67 0 Waste A 49 0 Waste Conditions of B B 67 0 Finished product B 67 0 Waste ...

Page 45: ... 29 Before Preparing Document Before Using This Machine 1 Possible JOB Possible JOB Possible JOB Impossible JOB 49 0 mm and more 49 0 mm and more 49 0 mm and more 67 0 mm 67 0 mm Document feed direction ...

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Page 47: ... Control Panel This chapter describes how to program a JOB on the control panel of the DC 616 Before Programming JOB 32 Programming a JOB on the Control Panel 33 Programming a New JOB Advanced Mode 35 Programming a New JOB Simple Mode 41 Changing the Stored JOB 43 ...

Page 48: ... performs cuts perpendicular to the document feed direction The DC 616 can cut up to 25 cuts on one document Creaser There is a creaser that performs creases perpendicular to the document feed direction The DC 616 can crease up to 20 positions on one document The DC 616 provides two programming modes Advanced mode and Simple mode Select either mode by your preference on the Slitter entry screen of...

Page 49: ...e distances between the lead edge of the document and each cut position The DC 616 can cut up to 25 positions on one document Crease position Perpendicular to the document feed direction Enter the distance between the lead edge of the document and each crease position The DC 616 can crease up to 20 positions on one document Slitter guide When any slitters are not in use these slitters act as docum...

Page 50: ...ol Panel 34 Speed Select the processing speed Selecting SLOW improves finishing accuracy Air knife Optional on 230V Asia model Compressed air is blown out from the front of the document to loosen documents This prevents double feed ...

Page 51: ...Hints for entering a JOB Pressing the SET key goes on to the next step Pressing the CURSOR Up key returns to the previous step Pressing the CURSOR Down key goes on to the next step Pressing the STOP key during JOB entering returns to the standby screen Pressing the RETURN key returns to the previous screen Select a JOB number 01 80 using the NUMERIC keys or the CURSOR Up Down key and then press th...

Page 52: ... twice and the CURSOR Right key Key Pressing the same key switches character 1 1 2 A B C a b c 2 3 D E F d e f 3 4 G H I g h i 4 5 J K L j k l 5 6 M N O m n o 6 7 P Q R S p q r s 7 8 T U V t u v 8 9 W X Y Z w x y z 9 0 0 C Clear Space Moves the cursor to the left Space Moves the cursor to the right Press the 5 key three times and the CURSOR Right key Press the 7 key and the CURSOR Right key D Ente...

Page 53: ...he NUMERIC keys The value must be between 210 0 to 670 0 mm When input is complete press the SET key or the CURSOR Down key Side mark Optional on 115V model and 230V Asia model This screen appears only when CCD is used When using REG mark reading function enter the distance between the right edge of the document and the side mark using the NUMERIC keys The value must be 3 0 to 15 0 mm When input i...

Page 54: ... NUMERIC keys When input is complete press the SET key or the CURSOR Down key IMPORTANT Slit position setting order Advanced mode Slits are set in numerical order from Slit 1 to Slit 6 In Advanced Mode when the document width entered in step 12 is 327 4 mm or more 0 cannot be entered for Slit2 REFERENCE 1 2 3 4 5 6 Document feed direction Slit6 mm 0 JOB entry 0 mm Cut1 0 mm Cut25 0 mm Crease1 JOB ...

Page 55: ...Suction power Use the CURSOR Right or Left key to select MAX MID or MIN and press the SET key or the CURSOR Down key 0 mm Crease20 Enter the value for Crease2 to Crease20 in a similar way to step 20 When each input is complete press the SET key When you require fewer than 20 creases enter 0 after the last crease setting and then press the SET key or the CURSOR Down key JOB entry 0 mm Perf 1 JOB en...

Page 56: ...SET key a list of JOB number will appear on the screen Use the CURSOR Up key or Down key to select JOB number and press the SET key Every time you press the CURSOR Right or Left key the setting details of the highlighted JOB number are displayed Slitter guide When any slitters are not in use these slitters act as document guide to stabilize the document conveyance Use the CURSOR Right or Left key ...

Page 57: ...creen Pressing the RETURN key returns to the previous screen Simple mode You can set slit position in order from the right side of the document along the document feed direction The screen displays SlitA to SlitF Proceed with steps 1 to 15 of Programming a New JOB Advanced Mode P 35 Programming a New JOB Advanced Mode Enter the distance from the right edge of the document to the position for Slit ...

Page 58: ...B to process Re enter correct margin Document feed direction Document feed direction Document feed direction Examples of impossible JOBs to process No left margin and no slit Right margin only Right margin and center slit only REFERENCE Exceeding max finished size Set margin slit positions SlitB mm 0 JOB entry 1 2 3 4 5 6 Document feed direction A B C D E F Enter the value for SlitB to SlitF in a ...

Page 59: ...n will appear Use the CURSOR Up key or Down key to select Enter JOB and press the SET key The JOB numbers are displayed in ascending order Use the CURSOR Up key or Down key to select the JOB number that you want to change and then press the SET key Press the SET key or CURSOR Down key to select the item to be changed Follow the steps in Programming a New JOB Advanced mode for each setting P 35 Pro...

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Page 61: ...til completing process Processing Documents by Selecting a JOB 46 Function Setting 48 Setting Functions 49 Automatic Setup Using Barcodes 54 Adjusting Feeder 56 Elevator level Feed tray 56 Separator 56 Airflow 56 Skew Compensation 57 Adjusting for Using a Light Weight Document 58 Adjusting the Amount of Airflow Shutter 58 ...

Page 62: ...sed JOB number Use the CURSOR Up or Down key to select Retrieve JOB and press the SET key Prepare the documents for the JOB selected If you press the CURSOR Right or Left key with the cursor under the JOB number you can confirm the details of the JOB number that you selected After selecting Retrieve JOB no you can select JOB no using the NUMERIC keys Retrieving JOB number from Retrieve JOB log Pro...

Page 63: ... guide and the side guides P 11 Setting the Exit Tray If you already determine the number of document to be processed use the NUMERIC keys to enter the number of documents Adjust the feed guide according to the document size and secure it with the fixing screw Set the back guide according to the document P 10 Loading Documents After the processing is complete the standby screen appears Make sure t...

Page 64: ... document are shrink by heat generated on digital printer by entering the original document size and document size after shrink DC 616 automatically calculate the shrinkage ratio and adjust the cutting and creasing position accordingly This function compensate for the shrinkage in the feed direction only Adjust all JOB vertical position correction This corrects the document position in vertical di...

Page 65: ...ned OFF or another JOB is selected The already stored JOB details are not overwritten DBL detection and Feeder capacity are valid even after turning off the power MAX MID MIN Settings Suction power Air knife Optional on 230V Asia model Compressed air is blown out from the front of the document to loosen the documents preventing double feed Use the CURSOR Right or Left key to select ON or OFF and p...

Page 66: ...tion ON OFF Settings Read Barcode Settings ON OFF FAST NORMAL OFF Auto cut Settings ON OFF Read REG mark Optional on 115V model and 230V Asia model This sets REG mark reading function Using the CURSOR Right or Left key to select FAST NORMAL or OFF and press the CURSOR Down key When not using this function select OFF When the lead mark or side mark is 0 mm this function is set to OFF forcibly Slitt...

Page 67: ...Crease depth Settings MAX MID MIN Apply shrinkage Before After mm mm Settings Settings Settings Adjust all mm mm Adjust all mm mm Adjust all in vertical direction This function corrects the document position in vertical direction against the JOB set mm Use the CURSOR Up or Down key to select moving direction then use the NUMERIC keys to enter the value Press the CURSOR Down key Adjust all in horiz...

Page 68: ...JOB for future YES NO Save Adjust All in JOB for future YES NO Slitter entry Use the CURSOR Right key or Left key to select Simple mode or Advanced mode Press the SET key If you press the CURSOR Down key the screen returns to Air knife in step 5 The message on the right appears on the screen when you re enter the value of Apply shrinkage in step 13 Adjust all in vertical direction in step 14 and A...

Page 69: ...ppears when you set Apply shrinkage in Settings 2 appears when you set Adjust all in Settings If the message on the right appears on the screen the result from the caluculation of the values of Adjust all for both directions and Apply shrinkage is that the cut position is out of the specifications Re enter value for the cut position or Adjust all or Apply shrinkage ...

Page 70: ...er Set the document in the feed tray as the barcode and REG mark printing side facing upward REFERENCE The height of the document stack should not exceed the MAX level Attach the back guide Lift the exit tray as shown in the right figure REFERENCE When the finished document size is A3 11 17 or longer it is recommended to set the exit tray in the downward position If the finished products are adher...

Page 71: ...ble JOB IMPORTANT Make sure that BC appears on the standby screen after setting The finished products are ejected IMPORTANT Slit waste accumulates in the waste box Open the front cover and remove them periodically Accumulation of waste may cause paper jam Read Barcode Settings ON OFF Attach the back guide and the side guides Set Read Barcode to ON in Settings ...

Page 72: ...e elevator is lowered b The machine feeds multiple sheets at once double feed Turn the separator adjustment knob in a counterclockwise direction to a smaller number The position of the separator is raised b The machine feeds multiple sheets at once double feed Turn the separator adjustment knob in a clockwise direction to a larger number The position of the separator is lowered Turn the airflow ad...

Page 73: ...ress the TEST key to perform a test run for one sheet and check the finished products Clockwise Turning the knob slightly shifts the lead edge of the document toward the operator s side Counterclockwise Turning the knob slightly shifts the lead edge of the document toward the non operators side If the skew remains repeat the above steps 1 and 2 again ...

Page 74: ...ight weight document the double feed may occur even if you adjust the airflow adjustment knob In that case adjust the amount of airflow by opening and closing the shutter on the document feed side Slide the shutter knob to the left to close the air outlet Document feed side Suction unit Open Close Shutter ...

Page 75: ...ng This chapter describes what to do when an error has occurred and how to deal with paper jams and error messages When Messages Appear 60 When a Paper Jam Has Occurred 65 Example J3 Feed error 65 Example Cutter area 66 Example J7 WASTE BOX 67 ...

Page 76: ...ments and then press the STOP key Status There is paper jam in the document infeed area or feeding area Solution Remove the document from the infeed area or feeding area and then press the STOP key P 65 Example J3 Feed error Status There is paper jam in the slitter area Solution Remove the document from the slitter area and then press the STOP key When input value of each slitter is 55 60 the gutt...

Page 77: ...e power and then turn on again after a few seconds If the same message appears contact our service person Status The creaser is locked Solution Remove the document from the creaser area and then press the STOP key Turn off the power and then turn on again after a few seconds If the same message appears and contact our service person Status Check paper jam in the slitter area Solution Remove the do...

Page 78: ...t error or barcode error Solution Press the STOP key to clear the error and then check barcode Is digit correct Are any alphabets included Make a document with correct barcode Status The machine failed to read REG mark Solution Press the STOP key and check that there is no blot on the document P 24 for REG mark specifications Status The machine failed to read REG mark Solution Press the STOP key a...

Page 79: ...deflector When Read Barcode is set to ON this message does not appear Status JOB that does not use the gutter deflector is selected Solution Clear the gutter deflector Status The machine judges that the document cannot be fed because the JOB was changed after reading barcode Solution Set the option that is appropriate for the JOB and press the STOP key Status Check the perforation tool positions S...

Page 80: ...tion Solution Set Apply shrinkage to OFF or change the lead cut position Status Cards are imposed at improper positions within 67 0 mm from the trail edge of the document Solution Program a JOB so that cards smaller than 67 0 mm are not imposed within 67 mm from the trail edge of the document P 28 Limit of Trail Cutting Status The finished product exceeds max finished size Solution Program a JOB s...

Page 81: ...ers from being caught Press the JOG Forward key to eject the document Example J3 Feed error IMPORTANT A paper jam has occurred in the document infeed area or feeding area Follow the procedures below to remove the jammed document Be sure to close the top cover when you operate the machine The machine does not work if the top cover is open The JOG Backward key is inactive when a document is jammed o...

Page 82: ...pt to remove the document according to the following procedures Open the top cover and remove the jammed document using the tweezers that come with the machine Open the top cover Thumbscrew Remove the two thumbscrews to remove the cutter cover Example Cutter area Remove the jammed document using the tweezers that came with the machine Cutter cover ...

Page 83: ...emains inside the machine remove them Put the waste box back in its place and close the front cover IMPORTANT Make sure to set the waste box properly pushing it all the way in Press the STOP key to clear the error The machine will be reset and the error message will be cleared Make sure that the machine is fully stopped before removing the waste Or your hands or fingers may get caught and injured ...

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Page 85: ...intenance This chapter describes daily maintenance for the machine Daily Maintenance 70 Cleaning the Slitter Tool 70 Cleaning the Conveyance Rollers 71 Cleaning the Skew Correction Belt 72 Waste Box 73 About Protection of Sponge Rollers 74 ...

Page 86: ... Wipe the exterior 3 Wipe off the excess moisture on the exterior with a dry soft cloth Never use alcohol or solvent cleaner It may tarnish or damage the exterior finish Do not put diluted petroleum or insecticide It may cause fire Daily Maintenance Cleaning the Slitter Tool If a document is slit by the slitter after a long period of use of the machine finished products may get dirty Before starti...

Page 87: ...e Select menu screen will appear IMPORTANT Cleaning the Conveyance Rollers Do not put your hands or fingers in the feeding part when cleaning Your hands or fingers may be caught and get injured Every time the top cover is opened closed the conveyance rollers turn 60 degrees Wipe off the toner and debris on the rollers using a tightly wrung cloth by opening closing the top cover Make sure the stand...

Page 88: ...e turning the skew correction belt with your hand Wipe off the paper dust with a cloth while turning the skew correction belt with your hand Do not put your hands or fingers in the feeding part when cleaning Your hands or fingers may be caught and get injured Do not wipe the skew correction belt with anything other than that specified above Use of anything else may result in mechanical malfunction...

Page 89: ... Confirm that the machine is fully stopped Be sure to confirm that the machine is fully stopped before removing the accumulated waste to prevent your hands or fingers from being caught Put the waste box back in its place and close the front cover If waste remains inside the machine when taking out the waste box remove them Open the front cover and take out the waste box Then remove the waste in th...

Page 90: ...e rollers stop at the same position for a long time they may be deformed by the pressure from the back up rollers To prevent from being deformed if the machine does not operate for one hour with the power on the rollers automatically rotate at low speed ...

Page 91: ...Specifi cations 7 Specifi cations Chapter 6 Specifi cations 6 Specifications This chapter lists the machine specifications Specifications 76 ...

Page 92: ... center slitters Margin slit spec 3 2 55 0 mm from document side edges Gutter slit width 5 0 15 0 mm Gutter slits wider than above are exited onto the exit tray Gutter deflector Max 2 gutter slits can be deflected Number of cuts Max 25 per document Cut position spec Lead edge min 3 0 mm Gutter cut min 3 0 mm Trail edge min 5 0 mm Number of creases Max 20 per document Crease depth adjustment 3 step...

Page 93: ...230 VAC 50 60 Hz Power consumption 115 V current consumption 1 5 A standby 0 25 A power consumption 190 W standby 26 W 230 V current consumption 0 7 A standby 0 22 A power consumption 190 W standby 26 W Dimensions In use 1610 W 625 D 1060 H mm In use with max paper 2025 W 625 D 1060 H mm Stored 975 W 625 D 1060 H mm Packed 1140 W 770 D 1370 H mm Machine weight Net weight Gross weight 115V NCSA 145...

Page 94: ...the feed tray 3 Turn the document over reprogramming the job may be necessary 4 Use different document stock DC 616 setup for model region Item 115V NCSA 115V NCSA PRO 230V EMEA 230V AP 230V AP PRO 1 Air knife Yes Yes Yes Option Yes 2 Double Feed detection Option Yes Yes Option Yes 3 CCD Option Yes Yes Option Yes 4 Perforation Unit Option Yes Yes Option Yes 5 Card Stacker Yes Yes Yes Option Yes 6 ...

Page 95: ...79 Appendix Appendix This chapter lists an index Index 80 ...

Page 96: ...ction Belt 72 Cleaning the Slitter Tool 70 CLEAR key 6 Control panel 2 Crease 20 22 38 Crease depth 33 40 48 51 Crease position 33 Creaser 32 Creaser module 5 CURSOR Left Right key 6 CURSOR Up Down key 6 Cut 20 22 38 Cut position 33 Cutter 32 Cutter module 5 D Daily Maintenance 70 Double detection 48 50 Double feed detection 5 E Elevator level Feed tray 56 Enter JOB 7 Exit tray 2 F Feed tray 2 F k...

Page 97: ...cale 2 Separator 56 Separator adjustment knob 3 SET key 6 Settings 7 Setting the Exit Tray 11 Side guide 4 Simple mode 32 41 Skew adjustment knob 3 Skew Compensation 57 Slit 20 22 Slit position 33 Slitter 32 Slitter entry 52 Slitter guide 33 40 48 50 Slitter module 5 Specifications 76 Speed 34 40 48 52 START key 6 STOP key 6 Suction power 48 49 T TEST key 6 Top cover 2 Turning Power OFF 9 Turning ...

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