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CHECK OUT PROCEDURE AND ADJUSTMENT
F. After adjusting input rate, turn boiler off, remove
manometer or pressure gauge, reinstall
⅛
” plug
on gas valve. Turn boiler on.
G. Boiler should typically operate between:
• 8.5% -10.0% CO2 on Natural Gas
• 9.5% -11.0% CO2 on Propane Gas
Under all conditions CO level should not exceed 100
ppm.
9.
Restore all gas appliances that may have been shut off
(while measuring boiler input rate) to normal operating
conditions.
I. Remove regulator cover screw on top of gas valve,
and insert an appropriate screwdriver into adjustment
screw.
II. Turn adjustment screw clockwise to increase input
rate, or counter clockwise to decrease input rate.
III. Replace cover screw, or cover hole temporarily with
your
fi
nger to check new manifold pressure setting. Do
not set manifold pressure lower than 2.0 inches w.c.
or higher than 3.0 inches w.c. when adjusting input
rate.
IV. Measure new input rate (cover screw must be
installed). Repeat steps I.-IV until the input rate is
/-2% of the nameplate input rating.
V. If the actual input rate can not be set to within 2%
of the correct input rating by adjusting manifold
pressure, a change in gas ori
fi
ce size is required.
Consult the boiler manufacturer for information on
correct ori
fi
ce sizing. The speci
fi
c gravity (G) and the
higher heating value (HHV) of the local natural gas
must be obtained from the local gas utility in order to
determine the proper ori
fi
ce size.
Set Thermostat To Desired Room Temperature
Observe several operating cycles to verify proper operation.
Review All Instructions
Review all instructions shipped with this boiler with owner
or maintenance person. Instructions must be af
fi
xed on or
adjacent to the boiler.
Complete and sign the “Installation and Check-Out
Certifi cate” on page 54
.
Summary of Contents for GWB9-050IH-2
Page 2: ...2 DIMENSIONS 2 2 Figure 1 Boiler Dimensions...
Page 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping...
Page 14: ...14 Figure 4 Two Zone Boiler Piping With Circulators NEAR BOILER PIPING...
Page 19: ...19 Figure 9 Diaphragm Type Expansion Tank Piping NEAR BOILER PIPING...
Page 20: ...20 Figure 10 Conventional Closed Type Expansion Tank Piping NEAR BOILER PIPING...
Page 24: ...24 Figure 12 Roof Vent Intake Terminations COMBUSTION AIR AND VENT PIPE VENT AIR INTAKE...
Page 32: ...32 Figure 21 Ladder Wiring Diagram ELECTRICAL WIRING...
Page 34: ...34 Figure 23 Ladder Diagram for Figure 22 ELECTRICAL WIRING...
Page 40: ...40 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Table 9 State Code Definitions...
Page 41: ...41 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Figure 26 Sequence of Operation...
Page 48: ...48 TROUBLESHOOTING Table 10 Error Codes...
Page 55: ...55 NOTES...