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9

Installation and Operation of Flexible Batch Broiler – Electric

E. LOCATION OF THE BROILER

Proper  planning  and  placement  of  the  broiler  will 

give you the best results in terms of long-term user 

convenience and satisfactory performance. We urge 

you to give adequate thought in the placement of your 

broiler prior to its arrival.
•  The broiler should be placed in an area that is free 

from drafts and accessible for proper operation and 

servicing.

•  The area around the broiler must be kept clear of 

combustible materials. A minimum clearance of: 

 

COMBUSTIBLE NON-COMBUSTIBLE

Discharge End 

12" (305) 

12" (305)

Access Panel End 

  3" (76) 

  3" (76)

Rear 

  4" (102) 

4" (102)

: Using the Loader Tray to support heavy 

items  or  an  individual’s  body  weight  can  damage 

components of the broiler.

: A fixed restraint of the proper length must 

be incorporated to secure the broiler to a non-movable 

surface to eliminate strain on the plug connection. If the 

broiler is removed from its normal position, the restraint 

must then be reattached when returned.

F. ELECTRICAL CONNECTIONS

Your broiler is supplied for connection to a 208, 230 or 

240 volt grounded circuit.  The electric motor, indicator 

lights and control circuit are connected internally and 

require no secondary power supply. 
Before making any connections to these units, check 

the rating plate to assure that the voltage and phase of 

the broiler is compatible with the electrical supply. When 

installing, all broilers must be electrically grounded in 

accordance with local codes, or in the absence of local 

codes, with the National Electrical Code, ANSI/NFPA 

70  (in  Canada  -  CSA  Std.  C22.2).  Wiring  diagrams 

are located in the control compartment area of the 

broiler. Standard wiring schematics are also provided 

with this manual.

G. VENTILATION

This  appliance  shall  be  installed  with  sufficient 

ventilation to prevent the occurrence of unacceptable 

concentrations of substances harmful to health in the 

room in which the appliance is installed.

Venting to a Canopy Exhaust Hood

A  mechanically  driven  exhaust  hood  must  have  a 

minimum capacity of 1700 m3/hr (1000 cfm) with a 

minimum 100cm by 130cm (39.4 in by 51.2 in) opening to 

adequately vent this appliance.  The specified capacity 

and opening is required in a dedicated hood for this 

appliance or in addition to other appliance vented 

through a common canopy exhaust hood.

Maintenance of Ventilation System

The ventilation system must be maintained and annually 

inspected by Qualified Personnel concurrent as part of 

or in addition to governmental requirements.
This  inspection/maintenance  should  consist  of,  but 

not be limited to:
•  Inspection for blockages or build up which might 

interfere with the venting of the broiler.

•  Repair of such blockages.
•  Inspection of the venting canopy, its drive motors 

and bells, etc.

: Do not place any objects such as sheet 

pans, food containers or aluminum foil on the top of 

the broiler. This will obstruct the venting of cooking 

vapors and airflow through the unit—resulting in 

poor cooking performance.

Summary of Contents for FBB-EC-208

Page 1: ...ice this equipment This manual is Copyright 2014 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufacturin...

Page 2: ...Installation and Operation of Flexible Batch Broiler Electric 2...

Page 3: ...5 0 Cancel a Cook Cycle 12 B 6 0 Checking the Broiler Temperature 12 B 7 0 Checking the Set Point Temperature 12 B 8 0 Shutdown the Broiler 12 C Cleaning 12 C 1 Four 4 Hour Cleaning 14 C 2 Daily Clea...

Page 4: ...her flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the ins...

Page 5: ...VAC 68A 60Hz 3Ph 23 500W FBB EC 230 230VAC 62A 60Hz 3Ph 23 500W FBB EO 230 230VAC 62A 60Hz 3Ph 23 500W FBB EC 240 240VAC 60A 60Hz 3Ph 23 500W FBB EO 240 240VAC 60A 60Hz 3Ph 23 500W A 1 0 Model Number...

Page 6: ...r the shipping container carefully noting any exterior damage on the delivery receipt which must also be signed by the driver delivery person Unpack and check for any damage which was not evident on t...

Page 7: ...ls Kit ITEM PART NAME PT NO 1 PRODUCT PAN SHELF 175353 2 DISCHARGE CHUTE 175340 3 DISCHARGE HOOD 175778 4 DISCHARGE PAN HOLDER 175358 5 DISCHARGE GREASE PAN 175357 6 V GREASE PAN 177011 7 MAIN GREASE...

Page 8: ...ntilation air if the broiler is to operate properly This broiler should not be installed on a curb base or sealed to the wall Either condition can prevent proper ventilation of the unit Beforemakingan...

Page 9: ...ectricalsupply When installing all broilers must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 in Canada CSA S...

Page 10: ...calibrated prior to use A BROILER CONTROLS 1 Power Switch Turns the broiler ON or OFF 2 Product Selection Keys Selects the product recipe to run Also functions as number keys 1 8 in programming mode 3...

Page 11: ...cycle B 2 0 Cook Product DO NOT LOAD IF LIGHT ON Broiler displays rdY and Cook light is not on Place holding pan at discharge Place product in front and back rows Load product Push forward as shown L...

Page 12: ...Cancel a Cook Cycle Pressing and holding a product key for 3 seconds will cancel a cook cycle and discharge the product B 6 0 Checking the Broiler Temperature Pressing the key at any time other than i...

Page 13: ...ARGE CHUTE DAILY CLEANING Remove and Wash Rinse Sanitize DISCHARGE PAN CAUTION HOT SURFACES WEAR INSULATED GLOVES WHILE CLEANING DISCHARGE HOOD X DISCHARGE GREASE PANS X MAIN GREASE PANS X DISCHARGE E...

Page 14: ...t with food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gloves Disc...

Page 15: ...eaning schedule 2 1 3 2 1 2 1 1 2 2 1 1 2 LOADER Slide out LOADER TRAY Dislodge and pull out MAIN GREASE PAN Slide out V GREASE PAN Slide out PHU PAN SHELF Slide up and out DISCHARGE HOOD Slide up and...

Page 16: ...E PANEL Lift up slightly pull out panel bottom pull panel down to remove ASH SCRAPER Pull forward up and out GREASE DEFLECTOR Lift up and pull out INTERIOR SIDE COMPARTMENT Spray wipe cloth with degre...

Page 17: ...pull up forward and out LOWER ELEMENT REFLECTOR Pull forward and out out HEATING ELEMENTS Use scraper end of cleaning tool to clean top and bottom of all heating elements INTERIOR COMPARTMENT Spray c...

Page 18: ...t disconnect power to the broiler and allow to cool to room temperature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should...

Page 19: ...in the water a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat step 3 Remove the catalyst and rins...

Page 20: ...D and all Product LED s will turn green Select a product key for a product that you wish to change The LED next to the selected product will turn green All other product LED will be blank D 3 1 Produc...

Page 21: ...rature displayed between Fahrenheit F and Celsius C The and keys are used to scroll through the settings D 4 2 Change the Idle Temperature iSEt This is the set point temperature for the broiler during...

Page 22: ...ements not heating properly Observe elements through discharge end of broiler Note Elements should glow orange in idle mode Grease pan is not installed Impedance pan or catalyst is not installed REMED...

Page 23: ...l Replace heating element fuse if necessary Reinstall Panel Ensure that all vents are clear of obstructions Ensure that the cooling fan is running during broiler operation Cycle broiler off and back o...

Page 24: ...Installation and Operation of Flexible Batch Broiler Electric 24 B USER REPLACEABLE HEATING ELEMENTS...

Page 25: ...25 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 26: ...Installation and Operation of Flexible Batch Broiler Electric 26 B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 27: ...27 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 28: ...600205 25 HEATING ELEMENT KIT 3300 W 1 TOP LEFT 240 VAC 600206 26 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 208 VAC 600207 27 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 230 VAC 600208 28 HEATING ELEMENT K...

Page 29: ...7569 57 PROBE TEMP C CHAMBER 175977 58 RAMP LOADER 175741 59 RELAY SOLID STATE 10 AMP CONVEYOR 175870 60 RELAY SOLID STATE 50 AMP AC INPUT HEATING ELEMENT 177095 61 RELAY SOLID STATE 50 AMP DC INPUT H...

Page 30: ...Installation and Operation of Flexible Batch Broiler Electric 30 VI WIRING SCHEMATICS...

Page 31: ...31 Installation and Operation of Flexible Batch Broiler Electric...

Page 32: ...Installation and Operation of Flexible Batch Broiler Electric 32 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com...

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