Duke FBB-EC-208 Installation And Operation Manual Download Page 7

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Installation and Operation of Flexible Batch Broiler – Electric

C. BROILER ASSEMBLY

Before assembling and installing the broiler, please

check to make sure that all necessary parts are present.

Setup

Install all items as shown below.

Loader Install Tool

(Included with Broiler Tools Kit)

ITEM PART NAME

PT. NO.

PRODUCT PAN SHELF

175353

DISCHARGE CHUTE

175340

DISCHARGE HOOD

175778

DISCHARGE PAN HOLDER

175358

DISCHARGE GREASE PAN

175357

“V” GREASE PAN

177011

MAIN GREASE PAN

175329

LOADER

175444

LOADER TRAY

175430

LOADER BRACKET

175438

DOOR

175429

LOADER RAMP

175741

IMPEDANCE PAN

175226

CATALYST (OPTIONAL)

175480

CATALYST GUARD (OPTIONAL)

175482

SANITATION PAIL

175842

KIT, CLEANING TOOLS/INSTALLATION

TOOL CLEANING – LOADER INSTALL

WRENCH, ALLEN, 3/16"

600225

Summary of Contents for FBB-EC-208

Page 1: ...ice this equipment This manual is Copyright 2014 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufacturin...

Page 2: ...Installation and Operation of Flexible Batch Broiler Electric 2...

Page 3: ...5 0 Cancel a Cook Cycle 12 B 6 0 Checking the Broiler Temperature 12 B 7 0 Checking the Set Point Temperature 12 B 8 0 Shutdown the Broiler 12 C Cleaning 12 C 1 Four 4 Hour Cleaning 14 C 2 Daily Clea...

Page 4: ...her flammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the ins...

Page 5: ...VAC 68A 60Hz 3Ph 23 500W FBB EC 230 230VAC 62A 60Hz 3Ph 23 500W FBB EO 230 230VAC 62A 60Hz 3Ph 23 500W FBB EC 240 240VAC 60A 60Hz 3Ph 23 500W FBB EO 240 240VAC 60A 60Hz 3Ph 23 500W A 1 0 Model Number...

Page 6: ...r the shipping container carefully noting any exterior damage on the delivery receipt which must also be signed by the driver delivery person Unpack and check for any damage which was not evident on t...

Page 7: ...ls Kit ITEM PART NAME PT NO 1 PRODUCT PAN SHELF 175353 2 DISCHARGE CHUTE 175340 3 DISCHARGE HOOD 175778 4 DISCHARGE PAN HOLDER 175358 5 DISCHARGE GREASE PAN 175357 6 V GREASE PAN 177011 7 MAIN GREASE...

Page 8: ...ntilation air if the broiler is to operate properly This broiler should not be installed on a curb base or sealed to the wall Either condition can prevent proper ventilation of the unit Beforemakingan...

Page 9: ...ectricalsupply When installing all broilers must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 in Canada CSA S...

Page 10: ...calibrated prior to use A BROILER CONTROLS 1 Power Switch Turns the broiler ON or OFF 2 Product Selection Keys Selects the product recipe to run Also functions as number keys 1 8 in programming mode 3...

Page 11: ...cycle B 2 0 Cook Product DO NOT LOAD IF LIGHT ON Broiler displays rdY and Cook light is not on Place holding pan at discharge Place product in front and back rows Load product Push forward as shown L...

Page 12: ...Cancel a Cook Cycle Pressing and holding a product key for 3 seconds will cancel a cook cycle and discharge the product B 6 0 Checking the Broiler Temperature Pressing the key at any time other than i...

Page 13: ...ARGE CHUTE DAILY CLEANING Remove and Wash Rinse Sanitize DISCHARGE PAN CAUTION HOT SURFACES WEAR INSULATED GLOVES WHILE CLEANING DISCHARGE HOOD X DISCHARGE GREASE PANS X MAIN GREASE PANS X DISCHARGE E...

Page 14: ...t with food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gloves Disc...

Page 15: ...eaning schedule 2 1 3 2 1 2 1 1 2 2 1 1 2 LOADER Slide out LOADER TRAY Dislodge and pull out MAIN GREASE PAN Slide out V GREASE PAN Slide out PHU PAN SHELF Slide up and out DISCHARGE HOOD Slide up and...

Page 16: ...E PANEL Lift up slightly pull out panel bottom pull panel down to remove ASH SCRAPER Pull forward up and out GREASE DEFLECTOR Lift up and pull out INTERIOR SIDE COMPARTMENT Spray wipe cloth with degre...

Page 17: ...pull up forward and out LOWER ELEMENT REFLECTOR Pull forward and out out HEATING ELEMENTS Use scraper end of cleaning tool to clean top and bottom of all heating elements INTERIOR COMPARTMENT Spray c...

Page 18: ...t disconnect power to the broiler and allow to cool to room temperature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should...

Page 19: ...in the water a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat step 3 Remove the catalyst and rins...

Page 20: ...D and all Product LED s will turn green Select a product key for a product that you wish to change The LED next to the selected product will turn green All other product LED will be blank D 3 1 Produc...

Page 21: ...rature displayed between Fahrenheit F and Celsius C The and keys are used to scroll through the settings D 4 2 Change the Idle Temperature iSEt This is the set point temperature for the broiler during...

Page 22: ...ements not heating properly Observe elements through discharge end of broiler Note Elements should glow orange in idle mode Grease pan is not installed Impedance pan or catalyst is not installed REMED...

Page 23: ...l Replace heating element fuse if necessary Reinstall Panel Ensure that all vents are clear of obstructions Ensure that the cooling fan is running during broiler operation Cycle broiler off and back o...

Page 24: ...Installation and Operation of Flexible Batch Broiler Electric 24 B USER REPLACEABLE HEATING ELEMENTS...

Page 25: ...25 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 26: ...Installation and Operation of Flexible Batch Broiler Electric 26 B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 27: ...27 Installation and Operation of Flexible Batch Broiler Electric B USER REPLACEABLE HEATING ELEMENTS CONT D...

Page 28: ...600205 25 HEATING ELEMENT KIT 3300 W 1 TOP LEFT 240 VAC 600206 26 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 208 VAC 600207 27 HEATING ELEMENT KIT 3300 W 2 TOP CENTER 230 VAC 600208 28 HEATING ELEMENT K...

Page 29: ...7569 57 PROBE TEMP C CHAMBER 175977 58 RAMP LOADER 175741 59 RELAY SOLID STATE 10 AMP CONVEYOR 175870 60 RELAY SOLID STATE 50 AMP AC INPUT HEATING ELEMENT 177095 61 RELAY SOLID STATE 50 AMP DC INPUT H...

Page 30: ...Installation and Operation of Flexible Batch Broiler Electric 30 VI WIRING SCHEMATICS...

Page 31: ...31 Installation and Operation of Flexible Batch Broiler Electric...

Page 32: ...Installation and Operation of Flexible Batch Broiler Electric 32 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com...

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