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19

Installation and Operation of 5/9 Electric Convection Oven

MAINTENANCE INSTRUCTIONS

These  maintenance  instructions  are  for  the  use  of 

qualified service personnel only. Service by other than 

qualified personnel may result in damage to the oven 

and/or injury to the operator.

Qualified service personnel are those individuals, firms, 

companies or corporations which either in person or 

through an agent are engaged in and responsible for 

repair  or  servicing  of  commercial  food  preparation 

equipment, who are experienced in such work, familiar 

with all precautions required, and have complied with 

all requirements of state and local authorities having 

jurisdiction.

If you should require assistance in the selection of 

a  qualified  service  agency,  please  contact  duke 

manufacturing  Co.’s  Service  department  at  800-

735-3853.

A. ADjUSTMENTS

Quite often malfunctions, which are attributed to defects, 

may be repaired by adjusting certain parts rather than 

replacing them.

B. DOOR SWITCH ADjUSTMENT

you may also wish to adjust the door switch. The door 

switch is located behind the combustion compartment 

cover, on the right side. The door switch is activated 

by a cam, which is mounted to the door’s hinge pin 

with a setscrew.

1.  Open the door fully.
2.  Remove the lower cover by loosening the three 

screws located inside the door opening.

3.  Position  the  door  so  it  is  nearly  closed  but  not 

latched.

4.  To adjust the cam loosen the setscrew and rotate 

the cam until you hear the switch click.

5.  Tighten the setscrew in the cam. Test the door to 

make certain the switch will make contact with the 

doors closed.

6.  Replace the cover.

  The    door  switch  is  located  in 

a  heated  zone.  Care  should  be  taken  to  avoid 

burns.

Set

Screw

Cam

Door

Switch

Door

C. THERMOSTAT CALIBRATION

Electro-Mechanical Controls Only (“Q” & 

“V”). Not applicable to Ovens with Solid 

State Controls.

In  many  convection  ovens  thermostats  have  been 

the cause of more operating problems than any other 

component part. Thermostats, being mechanical devices, 

do sometimes fail, in which case only replacing the part 

will correct the problem. however, the great majority of 

thermostat related problems could be attributed to their 

being out of adjustment (calibration). A thermostat that is 

out of calibration may cause unsatisfactory cooking results 

such as uneven baking, prolonged cooking times, etc. If 

you are experiencing uneven cooking, it may be a result 

of excessive cooking temperatures. Refer to the cooking 

chart provided in Operating Instructions Section C.

To Check Calibration

:

•  Turn the oven on by turning the Power Switch to 

the ON position.

•  Open the doors and place a thermocouple in the 

center of the middle oven rack. A reliable mercury-

type thermometer can be substituted if a pyrometer 

is not available.

•  Turn the thermostat dial to 350°F (177°C). Allow 

the oven to preheat 1/2 hour.

•  when the indicator light goes out, the thermostat has 

been satisfied. Check the pyrometer or thermometer 

to determine the internal oven temperature.

•  If the reading on the pyrometer (or thermometer) is less 

than 10°F different from the setting of the thermostat, 

Summary of Contents for 155131U

Page 1: ...right 2011 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufacturing Co Duke Manufacturing Co 2305 N Broa...

Page 2: ...ing Instructions 11 B GENERAL GUIDELINES FOR OPERATION 15 C Suggested Times Temperatures 16 D COOK HOLD ROAST HOLD RECOMMENDED TIME TEMPERATURE 17 COOK HOLD ROAST HOLD 17 E General Guidelines for Cook...

Page 3: ...ny other appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly...

Page 4: ...aim C Location of the Oven Proper planning and placement of the oven will give you the best results in terms of long term user convenience and satisfactory performance We urge you to give adequate tho...

Page 5: ...Add the two 2 storage shelves between the four 4 legs and secure with the bolts provided Level the oven by turning the adjustable feet in or out as needed Caster Installation Casters are available as...

Page 6: ...ating the equipment described We recommend following these instructions to insure optimumperformance longlifeandtrouble freeservice from your oven The 5 9 Electric Convection Ovens Convectioncookingha...

Page 7: ...the oven has reached its cooking temperature 3 The Cooking Thermostat Controls the oven temperature 4 The Cooking Timer Sounds an electric buzzer on expiration of operator set time as a reminder to r...

Page 8: ...e fan off Fan Speed Switch Thefanspeedcanbesettohighorlowspeedbyplacing the FAN HI LOW button to the desired setting Cooking A cooking cycle can be initiated as follows Turn the Power Switch to COOK p...

Page 9: ...ables Disables the Pulse Fan Cycle 8 The Start Stop Button Starts Stops the cooking cycle 9 The Hold Button Enable Disables the Hold Function 10 TheFanSpeedSwitch Optional Setsfanspeed to high or low...

Page 10: ...olding temperature 8 Wait until the temperature display stops flashing when it stops flashing the oven has reached the set temperature The oven also beeps once to alert the user that it is ready 9 Pla...

Page 11: ...e Program Mode the Program Mode LED will be lit ZZ Controller Programming Operating Instructions The FASTRON Vision Series Convection Oven Controller is designed to simplify the cooking process and al...

Page 12: ...ers on each key to start a word from the Library Once you have chosen your word press the P key SHELF COOK NO will be displayed Use the Left or Right arrow keys to select YES or NO for Shelf Cook Then...

Page 13: ...tem Settings Press and hold the P for 3 seconds PRODUCT CNT will be displayed Press the Down arrow key PROGRAMMING will be displayed Press the P key ENTER CODE will be displayed Type in 3228 Then pre...

Page 14: ...isplayed Press the Up arrow key 2 times to EXIT Then press the P key PROGRAMMING will be displayed Press the down arrow key and EXIT will be displayed Press the P key Adding product and pre alarm name...

Page 15: ...es is kept for reference The oven will hold up to thirteen 18 x 26 457mm x660mm sheetpans Yourproductandpanheight will determine how many racks can be loaded NOTE Do not place an empty sheet pan or al...

Page 16: ...05 8 MIN 13 POTATOES BAKED POTATOES 400 205 50 MIN 6 SLICED OR DICED POTATOES 325 165 10 MIN 6 FRENCH FRIES FROZEN TIMES AND TEMPS WILL VARY AS TO CUT PIES FROZEN BERRY PIES 22 TO 36 OZ EA 325 165 35...

Page 17: ...40 F or higher is recommended for the hold cycle your meats can be cooked and then held for up to 16 hours The lower temperatures used and the slower fan speeds reduce shrinkage thus increasing yields...

Page 18: ...stored heat of the COOK ROAST cycle has brought it to the desired degree of doneness Always thaw meats in a refrigerator and temper the meat 30 45 minutes at room temperature before cooking Cooking f...

Page 19: ...ew and rotate the cam until you hear the switch click 5 Tighten the setscrew in the cam Test the door to make certain the switch will make contact with the doors closed 6 Replace the cover The door sw...

Page 20: ...OTE Maximum turn of screw A is 1 1 2 turns clockwise or counter clockwise Thisthermostatisadirect acting opensontemperature rise device Rotation Screw A Dial Shaft B 1 4 turn Decrease Increase D Clean...

Page 21: ...el 153201 Fuse 10 amp delay 153200 Fuse holder 155006 Gasket door bottom 155007 Gasket door top 155008 Gasket door side 153115 Grommet silicone temp bulb probe 153142 Knob V XX models 153801 Latch rol...

Page 22: ...Installation and Operation of 5 9 Electric Convection Oven 22 5 9 DOOR ASSEMBLY TYPICAL...

Page 23: ...23 Installation and Operation of 5 9 Electric Convection Oven 5 9 V Controller Assembly 600178 THERMOSTAT KITW KNOB PEMSTUD...

Page 24: ...Installation and Operation of 5 9 Electric Convection Oven 24 5 9 XX Controller Assembly...

Page 25: ...25 Installation and Operation of 5 9 Electric Convection Oven 5 9 ZZ Controller Assembly 153613 CONTROL VISIONSERIES...

Page 26: ...ion of 5 9 Electric Convection Oven 26 Contactor Identification L1 L2 L3 153213 Plug Ground 153210 Terminal Block GROUNd wIRES SOURCE wIRES L1 L2 L3 ShOwN 3 PhASE L1 L3 1 PhASE POWER SUPPLY CONNECTION...

Page 27: ...two existing screws that are located at the upper right hand corner 3 Install stacking bracket using the existing screws as shown in figure 4 Repeat steps to install 2nd stacking bracket on left hand...

Page 28: ...Installation and Operation of 5 9 Electric Convection Oven 28 V CONTROLLER WIRING SCHEMATIC...

Page 29: ...29 Installation and Operation of 5 9 Electric Convection Oven XX Electric Control Wiring Schematic...

Page 30: ...Installation and Operation of 5 9 Electric Convection Oven 30 ZZ Controller Wiring Schematic VISION SERIES VVC 205...

Page 31: ...RANTY PARTS SERVICE DUKE EMEA UK IRELAND NORDIC COUNTRIES Duke Manufacturing UK Ltd Unit 10 Greendale Business Park Woodbury Salterton Exeter EX5 1EW Phone 44 0 1395 234140 Fax 44 0 1395 234154 servic...

Page 32: ...Building number DC 4 on the ProLogis Park Prague D1 West Prague 251 01 Czech Republic Phone 420 257 741 033 Fax 420 257 741 039 Duke EMEA UK Ireland Nordic Countries Duke Manufacturing UK Ltd Unit 10...

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