DualLite LiteGear Installation Instructions Manual Download Page 14

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  replaced. All corroded terminals, regardless of how slight the condition, are to be cleaned and retightened at once to  
  prevent failure of the entire battery bank. 

•  Yearly: Check all battery connections for tightness and proper torque specifications. 

300.8  Battery Replacement Procedure 

WARNING: Always use the same quantity and type of battery as replacements. 

Substituting batteries not supplied by Dual-Lite will void the UL listing of the system and may cause equipment  
failure. To ensure the superior performance of your LiteGear inverter system and to maintain proper charger  
operation, replace spent batteries only with Dual-Lite cells having the same part number, voltage and ampere-hour 
rating as the original batteries. 

•  Follow the proper shut down procedure as described in Section 300.2. 
•  Disconnect the batteries beginning with the gray battery-to-battery connector wire.  
•  Disconnect the batteries from the red and blue wires coming from the electrical module.
•  Remove the batteries from the cabinet. Batteries can be very heavy; use proper lifting methods when removing 

 

  batteries. 

•  Install new batteries following the instructions outlined in Section 103. 

300.9  Battery Disposal 

WARNING: 

•  Do not dispose of batteries in a fire; the batteries could explode. 
•  Do not open or mutilate batteries. 
•  Released electrolyte is highly toxic and harmful to the skin and eyes. 

CAUTION:

  Batteries contain lead. Many state and local governments have regulations about used battery disposal. 

Please dispose of the batteries properly. For help, contact the Dual-Lite Technical Support Center.

301.  Technical Service and Support 

301.1  Toll-Free Number 

During or after installation, Dual-Lite’s Systems Technical Support Center is available to provide expert assistance. 
Our service representatives are available to answer customers’ questions and recommend solutions to installation or 
operating problems. 
A toll-free phone has been established for LiteGear technical assistance. 

1-800-848-6439. 

Service representatives are available during normal working hours (EST). 

302.  Warranty Information

CAUTION: 

•  Lengthy storage of batteries will cause irreversible damage to the cells. 
•  Failure to connect LiteGear inverter system batteries to an energized charging circuit within 90 days from the date of

 

  shipment will void the battery warranty.

302.1  Warranty

The system is guaranteed, under normal and proper use, against defects in workmanship and materials for a period of 
three years from the date of shipment.  
Batteries supplied as part of the system are covered under a warranty as described below:

•  Full: 3 years 
•  Pro-Rata: 7 years

Summary of Contents for LiteGear

Page 1: ...Installation Instructions and User Manual 250 VA Inverter Power System...

Page 2: ...Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 6 Equipment should be mounted in locations where it...

Page 3: ...rocedure 9 105 1 Sequence of Steps 9 105 2 Start Up Procedure Steps 9 106 System Verification 9 106 1 Initial System Status 9 106 2 System Transfer Test 9 200 Status Indicators 10 200 1 Indicators Pro...

Page 4: ...ill filings may damage the unit and prevent it from operating If additional or larger entry points are needed use a chassis punch to enlarge the appropriate knockout Do not add unnecessary knockouts R...

Page 5: ...eGear inverter system unit the unit can supply power from the AC line or from its batteries To avoid equipment damage or personal injury always assume that there is voltage inside the LiteGear inverte...

Page 6: ...s product with normally off lighting loads requires rewiring the circuit board to bypass an internal relay This process should only be performed by qualified personnel Refer to Fig 101 2 For 120VAC Op...

Page 7: ...tal wristwatches or other metal objects and jewelry Don t carry metal objects in pockets where the objects can fall onto the batteries or into the LiteGear inverter system Tools must have insulated ha...

Page 8: ...the red wire from the electronic module to the Positive Terminal of battery 1 and connect the blue wire to the Negative Terminal of battery 2 CAUTION Be careful to follow the bolt orientation shown i...

Page 9: ...sophisticated electronic backup power supply Care must be taken to follow the steps below in their exact sequence Failure to do so can result in possible equipment damage or failure 105 2 Start Up Pr...

Page 10: ...essing the test switch LED Status Indicator bi color green red LED Green Status Indicator During normal operation the green status LED will be constantly illuminated indicating the presence of AC powe...

Page 11: ...rt Code Faults Battery not connected battery string wiring is incomplete battery fuse FUSE1 on inverter pcb open Battery fault battery voltage below 24V following one minute test battery voltage below...

Page 12: ...unit After disconnecting the unit from the AC supply allow at least 5 minutes for capacitors to discharge before attempting service procedures If the service technician does not need to access the in...

Page 13: ...contain corrosive acids or caustic alkalis and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewelry Don t carry metal objects in...

Page 14: ...dispose of batteries in a fire the batteries could explode Do not open or mutilate batteries Released electrolyte is highly toxic and harmful to the skin and eyes CAUTION Batteries contain lead Many s...

Page 15: ...15 Notes...

Page 16: ...Hubbell Lighting Inc brand with representatives offices in principal cities throughout North America Copyright Hubbell Lighitng Inc All Rights Reserved Specifications subject to change without notice...

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