DualLite LiteGear Installation Instructions Manual Download Page 11

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Automatic Tests: 

•  Unit tested once every month (28 days) for one minute duration  
•  Unit tested every six months alternating between 30 and 60 minute duration.
•  Pressing the test button will end an automatic test routine

                                    
                                     

Load-Learn Function: 
The unit has the capability to automatically detect and store the total connected load. 

The unit can also re-learn the connected load should the output load need to be increased or decreased at a later 
time. The initial automatic load-learn function is performed when the batteries have reached full charge (27.4V).
 
A manual load-learn function can also be initiated by holding down the test switch for 3 seconds. The manual load-
learn function should only be performed when the batteries have reached full charge. 

During automatic or manual load-learn functions the status indicator LED will alternate between green/red blinks. 

Depressing the test switch for 3 seconds during the load-learn function cancels the function. If the manual load-learn 
function is canceled the unit will begin another automatic load-learn function when the batteries have reached full 
charge.

201.2   Trouble Shooting Service Alert Code Faults

Battery not connected:

•  battery string wiring is incomplete
•  battery fuse (FUSE1) on inverter pcb open

Battery fault:  

•  battery voltage below 24V following one minute test
•  battery voltage below 21V following all longer duration tests

Charger fault:  

•  battery voltage not at minimum 27.4V after 72 hour charge 
•  battery voltage greater than 28.4V

Transfer fault /No load detection: 
•  output fuse open (120 or 277V) 
•  connected output load is less than 25W

Lamp/load failure: 
•  10% or greater reduction in connected load - see Load-Learn Function 

The Service Alert Code will continue until the fault is corrected. Once the fault is corrected initiate the one minute or 
90 minute test, as required, and the service alert code should be cleared.

202.   Remote Test Switch Accessory

202.1   Installation

The contractor is to install the Remote Switch Plate as shown in Figure 201-1.   Lead extensions are to be added 
between the switch plate and the connectors provided in the kit with wire nuts.   Once the extensions are added, the 
connector from the yellow LED should be connected to HDR7, the green LED connector to HDR5, and the switch 

Service Alert Code 

One blink on/pause 

 Battery not connected

Two blinks on/pause 

 Battery fault 

Three blinks on/pause 

 Charger fault 

Four blinks on/pause 

 Transfer fault or No load detected

Five blinks on/pause 

 Lamp/load failure 

Summary of Contents for LiteGear

Page 1: ...Installation Instructions and User Manual 250 VA Inverter Power System...

Page 2: ...Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 6 Equipment should be mounted in locations where it...

Page 3: ...rocedure 9 105 1 Sequence of Steps 9 105 2 Start Up Procedure Steps 9 106 System Verification 9 106 1 Initial System Status 9 106 2 System Transfer Test 9 200 Status Indicators 10 200 1 Indicators Pro...

Page 4: ...ill filings may damage the unit and prevent it from operating If additional or larger entry points are needed use a chassis punch to enlarge the appropriate knockout Do not add unnecessary knockouts R...

Page 5: ...eGear inverter system unit the unit can supply power from the AC line or from its batteries To avoid equipment damage or personal injury always assume that there is voltage inside the LiteGear inverte...

Page 6: ...s product with normally off lighting loads requires rewiring the circuit board to bypass an internal relay This process should only be performed by qualified personnel Refer to Fig 101 2 For 120VAC Op...

Page 7: ...tal wristwatches or other metal objects and jewelry Don t carry metal objects in pockets where the objects can fall onto the batteries or into the LiteGear inverter system Tools must have insulated ha...

Page 8: ...the red wire from the electronic module to the Positive Terminal of battery 1 and connect the blue wire to the Negative Terminal of battery 2 CAUTION Be careful to follow the bolt orientation shown i...

Page 9: ...sophisticated electronic backup power supply Care must be taken to follow the steps below in their exact sequence Failure to do so can result in possible equipment damage or failure 105 2 Start Up Pr...

Page 10: ...essing the test switch LED Status Indicator bi color green red LED Green Status Indicator During normal operation the green status LED will be constantly illuminated indicating the presence of AC powe...

Page 11: ...rt Code Faults Battery not connected battery string wiring is incomplete battery fuse FUSE1 on inverter pcb open Battery fault battery voltage below 24V following one minute test battery voltage below...

Page 12: ...unit After disconnecting the unit from the AC supply allow at least 5 minutes for capacitors to discharge before attempting service procedures If the service technician does not need to access the in...

Page 13: ...contain corrosive acids or caustic alkalis and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewelry Don t carry metal objects in...

Page 14: ...dispose of batteries in a fire the batteries could explode Do not open or mutilate batteries Released electrolyte is highly toxic and harmful to the skin and eyes CAUTION Batteries contain lead Many s...

Page 15: ...15 Notes...

Page 16: ...Hubbell Lighting Inc brand with representatives offices in principal cities throughout North America Copyright Hubbell Lighitng Inc All Rights Reserved Specifications subject to change without notice...

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