DualLite LiteGear Installation Instructions Manual Download Page 12

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connector to HDR3.  The illustration is given as a guide only - polarity in each component should be observed.  Be 
sure to follow all federal, state, and local codes as it pertains to emergency circuit raceways.

300.  Maintenance

 

300.1  General Precautionary Guidelines 

CAUTION:

 To avoid possible equipment damage or personal injury, assume that there is AC voltage present inside 

the LiteGear inverter cabinet when AC input power or DC battery voltage is present. The inverter is capable of 
providing output voltage from the batteries even when there is no AC input line voltage. When AC input voltage is 
present, the unit can provide output voltage even when the batteries are disconnected. 

CAUTION:

 AC and DC voltage will be present inside the unit until both the line AC and the batteries are disconnected.

CAUTION:

 Do not touch components inside the unit. DC voltage is always present at the batteries and the battery 

cables.

300.2  Final Shut Down Procedure 

•  Remove the unit’s cover. 
•  Disconnect the batteries. 
•  Turn off the service panel breaker providing the AC input to the LiteGear unit.

CAUTION:

 Energy is stored in capacitors inside the unit. After disconnecting the unit from the AC supply, allow at 

least 5 minutes for capacitors to discharge before attempting service procedures.  

If the service technician does not need to access the inside of the unit, keep the unit's cover securely installed. 
If the unit will be shut off for an extended period of time, recharge the batteries every 60 to 90 days.

CAUTION:

 The batteries will be damaged and the warranty voided if the batteries are not routinely recharged. 

NOTE:

 To turn power back on, follow the “System Start-up Procedure” outlined in Section 105. Be sure to complete all 

of the steps to assure the unit will operate properly. 

300.3  Routine System Maintenance

 

The LiteGear inverter unit is designed to provide years of trouble-free operation. The manually-initiated cycles are 
designed to ensure proper operation of the unit's batteries and inverter. The unit does require some routine attention 

to assure peak performance. Dual-Lite recommends a Preventative Maintenance check be performed by a qualified 

service technician at least every six months. The technician must observe important safety precautions while  

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Fig. 201-1

YELLOW LED TO HDR7
GREEN LED TO HDR5
TEST SWITCH TO HDR3

Summary of Contents for LiteGear

Page 1: ...Installation Instructions and User Manual 250 VA Inverter Power System...

Page 2: ...Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 6 Equipment should be mounted in locations where it...

Page 3: ...rocedure 9 105 1 Sequence of Steps 9 105 2 Start Up Procedure Steps 9 106 System Verification 9 106 1 Initial System Status 9 106 2 System Transfer Test 9 200 Status Indicators 10 200 1 Indicators Pro...

Page 4: ...ill filings may damage the unit and prevent it from operating If additional or larger entry points are needed use a chassis punch to enlarge the appropriate knockout Do not add unnecessary knockouts R...

Page 5: ...eGear inverter system unit the unit can supply power from the AC line or from its batteries To avoid equipment damage or personal injury always assume that there is voltage inside the LiteGear inverte...

Page 6: ...s product with normally off lighting loads requires rewiring the circuit board to bypass an internal relay This process should only be performed by qualified personnel Refer to Fig 101 2 For 120VAC Op...

Page 7: ...tal wristwatches or other metal objects and jewelry Don t carry metal objects in pockets where the objects can fall onto the batteries or into the LiteGear inverter system Tools must have insulated ha...

Page 8: ...the red wire from the electronic module to the Positive Terminal of battery 1 and connect the blue wire to the Negative Terminal of battery 2 CAUTION Be careful to follow the bolt orientation shown i...

Page 9: ...sophisticated electronic backup power supply Care must be taken to follow the steps below in their exact sequence Failure to do so can result in possible equipment damage or failure 105 2 Start Up Pr...

Page 10: ...essing the test switch LED Status Indicator bi color green red LED Green Status Indicator During normal operation the green status LED will be constantly illuminated indicating the presence of AC powe...

Page 11: ...rt Code Faults Battery not connected battery string wiring is incomplete battery fuse FUSE1 on inverter pcb open Battery fault battery voltage below 24V following one minute test battery voltage below...

Page 12: ...unit After disconnecting the unit from the AC supply allow at least 5 minutes for capacitors to discharge before attempting service procedures If the service technician does not need to access the in...

Page 13: ...contain corrosive acids or caustic alkalis and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewelry Don t carry metal objects in...

Page 14: ...dispose of batteries in a fire the batteries could explode Do not open or mutilate batteries Released electrolyte is highly toxic and harmful to the skin and eyes CAUTION Batteries contain lead Many s...

Page 15: ...15 Notes...

Page 16: ...Hubbell Lighting Inc brand with representatives offices in principal cities throughout North America Copyright Hubbell Lighitng Inc All Rights Reserved Specifications subject to change without notice...

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