Dual Pumps BP 125 Operating Instructions Manual Download Page 15

7. CLEANING AND MAINTENANCE
 CAUTION

• Only start cleaning and maintenance once the instructions in the ‘Switching off’ section
have been completed, i.e. 

no part of the pump must be in motion and no pipe must con-

tain liquid under pressure..

It is particularly important to always disconnect the electricity supply, if present.

7.1 ROUTINE MAINTENANCE

Follow the instructions in the 

‘SWITCHING OFF’

 section and abide by the recommendations

in the table below.

(1)  This must be controlled more frequently if the pump operates in circumstances with 

heavy vibrations (crawler tractors, combustion engines, etc.).

WARNING

•  During use, the pump should not be too noisy and large amounts of water or oil should not 

drip from underneath it.

In this event, a Skilled Technician should test the appliance.

7.1i DIAPHRAGM RUPTURE

The rupture of one or more diaphragms can result in the mechanical parts of the pump 
being damaged by the liquids being pumped.
The following are symptoms of possible diaphragm rupture:
• oil takes on a whitish appearance (symptom of water in the oil)
• excessive consumption of oil
• sudden lack of oil in the volumetric compensator

WARNING

•  To avoid the negative consequences of this malfunction, stop operation of the pump 

immediately and contact a 

Skilled Technician

 without delay (within 24 hours) who will 

take the necessary action. 
If it is not possible to contact a 

Skilled Technician

 within the above time in case of 

diaphragm rupture, we recommend you drain the pump crankcase of the mixed oil and 
pumped liquid and then fill it with oil or diesel to prevent the formation of rust.

• The following are frequently the causes of diaphragm rupture:
-  bottlenecks in the intake circuit (inadequate pipe section, dirty filter, very dense liquid being 

pumped, etc)

- the use of very aggressive chemicals

INTERVAL FOR MAINTENANCE

ACTION

Each time used

Check the level and the status of the oil.
Check the water intake filter and clean if 
necessary

Every 50 hours

Check the accumulator inflation pressure 
(when present).
Check the water intake circuit is intact.
Check the pump is securely fastened 
to the structure of the machine that 
incorporates the pump.

Should the pump not be fastened 
securely, do not use the machine under 
any circumstance and contact a Skilled 
Technician (1)

11

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Summary of Contents for BP 125

Page 1: ...Operating Instructions 793 1300 pumps Diaphragm Pump Unit...

Page 2: ......

Page 3: ...ve all the basic information to operate the pump set safely and effectively It is recommended the manual and it s accompanying leterature be read and understood before attempting to operate the equipm...

Page 4: ...ual 2 1 4 Symbols 2 2 Features And Technical Specifications 3 2 1 Identification Of Components 3 2 1 Identification Of Components continued 4 2 2 Safety Devices 5 2 3 Identification Label 5 3 Designat...

Page 5: ...the Manufacturer use of non original or non specific spare parts for this model of pump repairs which were not completed by a Skilled Technician 1 1 TERMS OF THE GUARANTEE The guarantee is valid for...

Page 6: ...n the Declaration of the Manufacturer at the front of the instruction manual 1 3 USE AND CONSERVATION OF THIS OPERATING AND MAINTENANCE MANUAL The operating and maintenance manual is an integral part...

Page 7: ...SPEED OF ROTATION Water flow at maximum pressure l min US gpm Water flow at 0 bar l min US gpm Maximum pressure bar psi Sound level dB A 117 30 9 121 32 0 20 290 70 WEIGHT kg lb 13 0 28 6 All feature...

Page 8: ...eed Pressure Feed Isolator Tap Safety Valve Discharge Hose Pump Oil Level Filler Gearbox Breather Oil Filler Pressure Off Lever By Pass to Tank Pressure Gauge Pressure Adjustment Pressure Regulating V...

Page 9: ...rom coming into contact with the moving parts of the pump shaft c Pressure limit adjustment valve This is standard for certain versions and is available as an optional accessory for others This valve...

Page 10: ...t be those endorsed by the Manufacturer The pump is not suitable for use in certain situations such as in corrosive or explosive atmospheres Contact the Manufacturer s service centre before use on boa...

Page 11: ...age the delivery pipe and the sprinkler lance During operation never leave the pump unattended and make sure it is out of reach of children and animals Pay particular attention when using it in kinder...

Page 12: ...se check that the oil level either corresponds to the reference notch on the volumetric compensator 2 1 3 or is visible from the level cap Remember that the level of the oil must always be checked whe...

Page 13: ...rops in excess of this The pump must be provided with an adequate intake filter In case of doubt contact a Skilled Technician Check that the filter is perfectly clean at all times The internal diamete...

Page 14: ...of its operation and to top up the liquid if necessary as instructed in the PRELIMINARY PROCEDURES section 6 SWITCHING OFF AND STORAGE 6 1 SWITCHING OFF CAUTION Complete any operations required to swi...

Page 15: ...water in the oil excessive consumption of oil sudden lack of oil in the volumetric compensator WARNING To avoid the negative consequences of this malfunction stop operation of the pump immediately and...

Page 16: ...OFF section If it is not possible to restore correct operation of the pump using the information in the table below contact a Skilled Technician INTERVAL FOR MAINTENANCE ACTION Every 300 hours Check...

Page 17: ...13 10 Warranty Limited Warranty Supplied by Dual Pumps Ltd For warranty terms refer to Section 7 of our Terms and Conditions at www dualpumps co uk company legal or scan the QR code...

Page 18: ...14 FIG 3 FIG 8...

Page 19: ...15...

Page 20: ...Unit 8 Hudson Road Saxby Road Ind Est Melton Mowbray Leicestershire LE13 1BS Telephone 44 0 1664 567226 Fax 44 0 1664 410127 E mail info dualpumps co uk www dualpumps co uk pumps DP PTUH V1 01 03 20...

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