DSE DSE7410 Operator'S Manual Download Page 113

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Maintenance, Spares, Repairs and Servicing

113

12 MAINTENANCE, SPARES, REPAIR AND SERVICING

The controller is

Fit and Forget

. As such, there are no user serviceable parts within the controller.

In the case of malfunction, you should contact your original equipment manufacturer (OEM).

12.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE

If you require additional plugs from DSE, please contact our Sales department using the part numbers below.

12.1.1 PACK OF PLUGS

Module type

Plug Pack Part Number

DSE7400

100-400-86

12.1.2 INDIVIDUAL PLUGS

Module Terminal Designation

Plug Description

Part No.

1-13

13 way 5.08mm

007-166

15-19

5 way 5.08mm

007-445

22-38

MSC

17 way 5.08mm

007-452

39-46

8 way 7.62mm

007-454

47-50

4 way 7.62mm

007-171

51-57

7 way 5.08mm

007-447

60-70

11 way 5.08mm

007-451

PC Configuration interface lead
(USB type A – USB type B)

016-125

NOTE:- Terminals 20, 21, 58 and 59 are not fitted to controllers.

12.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE

Item

Description

Part No.

Module fixing clips (packet of 4)

020-294

12.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE

Item

Description

Part No.

Module silicon sealing gasket

020-507

Summary of Contents for DSE7410

Page 1: ...DSE7410 DSE7420 Operator Manual ISSUE 2 DEEP SEA ELECTRONICS PLC DSE7410 DSE7420 Operator Manual Document Number 057 161 Author Ashley Senior ...

Page 2: ... Any reference to trademarked product names used within this publication is owned by their respective companies Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice Amendments List Issue Comments Minimum Module version required Minimum Configuration Suite Version required 1 Initial release V1 0 0 2011 10v1 0 7 1 1 Amended fault in DSE7410 Diagram...

Page 3: ...ONFIGURABLE OUTPUTS C D LOAD SWITCHING 15 3 7 2 1 CONTACTOR COILS 15 3 7 2 2 UNDERVOLTAGE UV COILS 15 3 7 2 3 CLOSING COILS 16 3 7 2 4 OPENING COILS SHUNT TRIP COILS 16 3 7 3 OUTPUTS E F G H I J 16 3 8 COMMUNICATION PORTS 17 3 9 COMMUNICATION PORT USAGE 17 3 9 1 CAN INTERFACE 17 3 9 2 USB CONNECTION 18 3 9 3 USB HOST MASTER USB DRIVE CONNECTION 18 3 9 4 RS232 19 3 9 4 1 RECOMMENDED PC RS232 SERIAL...

Page 4: ...WITH RESTRICTED EARTH FAULT PROTECTION48 4 3 ALTERNATIVE TOPOLOGIES 49 4 3 1 3 PHASE 4 WIRE WITHOUT EARTH FAULT PROTECTION 49 4 3 2 SINGLE PHASE WITH RESTRICTED EARTH FAULT 50 4 3 3 SINGLE PHASE WITHOUT EARTH FAULT 50 4 3 4 2 PHASE L1 L2 3 WIRE WITH RESTRICTED EARTH FAULT 51 4 3 5 2 PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT 51 4 3 6 2 PHASE L1 L3 3 WIRE WITH RESTRICTED EARTH FAULT 52 4 3 7 2 PHASE L1...

Page 5: ... 86 6 8 4 STOPPING SEQUENCE 86 7 PROTECTIONS 87 7 1 PROTECTIONS DISABLED 88 7 1 1 INDICATION WARNING ALARMS 88 7 1 2 SHUTDOWN ELECTRICAL TRIP ALARMS 88 7 1 3 CAN ALARMS 89 7 2 INDICATIONS 90 7 3 WARNINGS 91 7 4 HIGH CURRENT WARNING ALARM 92 7 5 SHUTDOWNS 93 7 6 ELECTRICAL TRIPS 95 7 7 HIGH CURRENT SHUTDOWN ELECTRICAL TRIP ALARM 96 7 7 1 IMMEDIATE WARNING 96 7 7 2 IDMT ALARM 96 7 8 EARTH FAULT SHUT...

Page 6: ...ND SERVICING 113 12 1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 113 12 1 1 PACK OF PLUGS 113 12 1 2 INDIVIDUAL PLUGS 113 12 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE 113 12 3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE 113 12 4 DSENET EXPANSION MODULES 114 13 WARRANTY 117 14 DISPOSAL 117 14 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT 117 14 2 ROHS RESTRICTION OF HAZARDOUS SUBSTANCE...

Page 7: ... 056 005 Using CTs With DSE Products 056 010 Overcurrent Protection 056 018 Negative Phase Sequence 056 019 Earth Fault Protection 056 020 Loss of Excitation 056 022 Breaker Control 056 024 GSM Modem 056 026 kW kVAr 056 029 Smoke Limiting 056 030 Module PIN Codes 1 3 MANUALS Product manuals are can be downloaded from the DSE website www deepseaplc com DSE PART DESCRIPTION 057 004 Electronic Engine...

Page 8: ...SE7400 module monitors the engine indicating the operational status and fault conditions automatically shutting down the engine and giving a true first up fault condition of an engine failure by a COMMON AUDIBLE ALARM The LCD display indicates the fault The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex features Text based LCD display support...

Page 9: ...um cable size 2 5mm AWG 10 NOTE For purchasing additional connector plugs from DSE please see the section entitled Maintenance Spares Repair and Servicing elsewhere in this document 3 3 POWER SUPPLY REQUIREMENTS Minimum supply voltage 8V continuous Cranking dropouts Able to survive 0V for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards Maximum supply vol...

Page 10: ...to 277V nominal 20 for under overvoltage detection Phase to Phase 26V minimum required for sensing frequency to 576V AC absolute maximum Suitable for 190V ph ph to 479V ph ph nominal 20 for under overvoltage detection Common mode offset from Earth 100V AC max Resolution 1V AC phase to neutral 2V AC phase to phase Accuracy 1 of full scale phase to neutral 2 of full scale phase to phase Minimum freq...

Page 11: ...site to find the VA burden of the cable itself If the CTs are fitted within the alternator top box the star point common of the CTs should be connected to system ground earth as close as possible to the CTs This minimises the length of cable used to connect the CTs to the DSE module Example If 1 5mm cable is used and the distance from the CT to the measuring module is 20m then the burden of the ca...

Page 12: ... connection of the phases as described above will result in incorrect power factor pf measurements which in turn results in incorrect kW measurements One way to check for this is to make use of a single phase load Place the load on each phase in turn run the generator and ensure the kW value appears in the correct phase For instance if the load is connected to phase 3 ensure the kW figure appears ...

Page 13: ...4 8Ω excluding transducer error Max common mode voltage 2V Display range 13 7 bar 0 200 PSI subject to limits of the sensor 3 6 2 2 COOLANT TEMPERATURE Configurable if engine ECU link provides coolant temp measurement Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arrangement Differential resistance measurement input Measurement current 10mA...

Page 14: ...al is close to the plant battery supply voltage In a failed charge situation the voltage of this terminal is pulled down to a low voltage It is this drop in voltage that triggers the charge failure alarm The level at which this operates and whether this triggers a warning or shutdown alarm is configurable using the DSE Config Suite Software 3 6 4 MAGNETIC PICKUP Type Single ended input capacitive ...

Page 15: ...ut C the normally closed relay Generator DSE output drives the contactor coil via external slave relay if required When the DSE module requires the contactor closed the output energises closing the internal relay When the DSE module requires the contactor to be open the output is de energised opening the internal relay Generator DSE output drives the UV coil via external slave relay if required Wh...

Page 16: ... a normally open relay 3 7 3 OUTPUTS E F G H I J Number 6 Type Fully configurable supplied from DC supply terminal 2 Rating 3A resistive 35V Generator When the DSE module requires the breaker open the output energises closing the internal relay Generator When the DSE module requires the breaker open the output energises closing the internal relay for the period of the breaker trip pulse Generator ...

Page 17: ... NOTE For additional length the DSE124 CAN Extender is available Please refer to DSE Publication 057 116 DSE124 Operator Manual for more information Ethernet Auto detecting 10 100 Ethernet port 3 9 COMMUNICATION PORT USAGE 3 9 1 CAN INTERFACE Modules are fitted with the CAN interface as standard and are capable of receiving engine data from engine CAN controllers compliant with the CAN standard CA...

Page 18: ...tware CD or available from www deepseaplc com USB cable Type A to Type B This is the same cable as often used between a PC and a USB printer DSE can supply this cable if required PC Configuration interface lead USB type A type B DSE Part No 016 125 NOTE The DC supply must be connected to the module for configuration by PC NOTE Refer to DSE7400 Series Configuration Suite Manual DSE part 057 160 for...

Page 19: ...ut can recommend PC add ons to provide the computer with an RS232 port 3 9 4 1 RECOMMENDED PC RS232 SERIAL PORT ADD ONS Remember to check these parts are suitable for your PC Consult your PC supplier for further advice Brainboxes PM143 PCMCIA RS232 card for laptop PCs Brainboxes VX 001 Express Card RS232 for laptops and nettops PCs Brainboxes UC246 PCI RS232 card for desktop PCs Brainboxes PX 246 ...

Page 20: ...ms a SIM card is required supplied by your GSM network provider For SMS only a normal voice SIM card is required This enables the controller to send SMS messages to designated mobile phones upon status and alarm conditions For a data connection to a PC running DSE Configuration Suite Software a special CSD Circuit Switched Data SIM card is required that will enable the modem to answer an incoming ...

Page 21: ...e etc of the remote generator can be viewed or changed NOTE For a single module to PC connection and distances up to 6m 8yds the USB connection method is more suitable and provides for a lower cost alternative to RS485 which is more suited to longer distance connections 3 9 5 1 RECOMMENDED PC RS485 SERIAL PORT ADD ONS Remember to check these parts are suitable for your PC Consult your PC supplier ...

Page 22: ...onnection to LAN local area networks Description 1 TX 2 TX 3 RX 4 Do not connect 5 Do not connect 6 RX 7 Do not connect 8 Do not connect 3 9 6 1 DIRECT PC CONNECTION Requirements DSE7400 series module Crossover Ethernet cable see Below PC with Ethernet port Crossover network cable ...

Page 23: ... white blue stripe 6 orange solid green solid 7 white brown stripe white brown stripe 8 brown solid brown solid NOTE This cable can be purchased from any good PC or IT store 3 9 6 2 CONNECTION TO BASIC ETHERNET Requirements DSE7400 series module Ethernet cable see below Working Ethernet company or home network PC with Ethernet port For the advanced Engineer a crossover cable is a CAT5 cable with o...

Page 24: ...e white brown stripe 8 brown solid brown solid NOTE DSE Stock a 2m 2yds Ethernet Cable Part number 016 137 Alternatively they can be purchased from any good PC or IT store 3 9 6 3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET Requirements DSE7400 series module Ethernet cable see below Working Ethernet company or home network PC with Ethernet port For the advanced Engineer this cable has both ends ...

Page 25: ...n solid NOTE DSE Stock a 2m 2yds Ethernet Cable Part number 016 137 Alternatively they can be purchased from any good PC or IT store 3 9 6 4 CONNECTION TO THE INTERNET Requirements Ethernet cable see below Working Ethernet company or home network Working Internet connection ADSL or DSL recommended For the advanced Engineer this cable has both ends terminated as T568A as shown below or T568B DSL or...

Page 26: ...white orange stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid orange solid 7 white brown stripe white brown stripe 8 brown solid brown solid NOTE DSE Stock a 2m 2yds Ethernet Cable Part number 016 137 Alternatively they can be purchased from any good PC or IT store For the advanced Engineer this cable has both ends terminated as T568A as shown below or T568B ...

Page 27: ...sed Outgoing Firewall rule As the module makes its user interface available to standard web browsers all communication uses the chosen port It is usual for a firewall to make the same port outgoing open for communication Incoming traffic virtual server Network Address and Port Translation NAPT allows a single device such as the modem router gateway to act as an agent between the Internet or public...

Page 28: ...ndicators Maximum 24 additional Ratio metric or Thermocouple inputs DSE2133 Maximum 40 additional inputs All can be configured as either digital resistive 0 10V or 4 20mA when using DSE2131 NOTE As a termination resistor is internally fitted to the host controller the host controller must be the first unit on the DSENet A termination resistor MUST be fitted to the last unit on the DSENet For conne...

Page 29: ...The Alarm mute input and internal alarm mute button activate in parallel with each other Either signal will mute both the internal sounder and audible alarm output Example of configuration to achieve external sounder with external alarm mute button 3 12 ACCUMULATED INSTRUMENTATION NOTE When an accumulated instrumentation value exceeds the maximum number as listed below it will reset and begin coun...

Page 30: ...Specification 30 3 13 DIMENSIONS AND MOUNTING 3 13 1 DIMENSIONS 240 0mm x 181 1mm x 41 7mm 9 4 x 7 1 x 1 6 3 13 2 PANEL CUTOUT 220mm x 160mm 8 7 x 6 3 3 13 3 WEIGHT 0 7kg 1 4lb ...

Page 31: ...le case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots Turn the fixing clip screws clockwise until they make contact with the panel fascia Turn the screws a little more to secure the module into the panel fascia Care should be taken not to over tighten the fixing clip screws NOTE In conditions of excessive vibrati...

Page 32: ...should be taken not to over tighten the cable tie for instance with cable tie tools to prevent the risk of damage to the module case Cable tie fixing point With cable and tie in place 3 13 6 SILICON SEALING GASKET The supplied silicon gasket provides improved sealing between module and the panel fascia The gasket is fitted to the module before installation into the panel fascia Take care to ensure...

Page 33: ... the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also be used to represent functions in microprocessor devices and software programs The controller is device number 11L 8000 Multifunction device protecting Line generator module As the module is configurable by the generator OEM the functions co...

Page 34: ... Power factor relay USING INTERNAL PLC EDITOR 59AC AC overvoltage relay 59DC DC overvoltage relay 62 Time delay stopping or opening relay 63 Pressure switch 71 Level switch 74 Alarm relay 78 Phase angle measuring relay 79 Reclosing relay USING INTERNAL PLC EDITOR 81 Frequency relay 83 Automatic selective control or transfer relay 86 Lockout relay In line with our policy of continual development De...

Page 35: ...t enclosure is tilted at an angle up to 15 from its normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 from the vertical There must be no harmful effect spray water 4 Protected against ingre...

Page 36: ...31 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure 4 X IP66 Provides a degree of protection against splashing water windblow...

Page 37: ... connection icons are used on the rear of the module to help identify terminal functions An example of this is shown below NOTE Availability of some terminals depends upon module version Full details are given in the section entitled Terminal Description elsewhere in this manual Terminals 1 13 Terminals 15 19 Terminals 22 36 Terminals 39 46 Terminals 47 50 Terminals 51 57 Terminals 60 68 USB PC Co...

Page 38: ...fail excite 2 5mm AWG 13 Do not connect to ground battery negative If charge alternator is not fitted leave this terminal disconnected 7 Functional Earth 2 5mm AWG 13 Connect to a good clean earth point 8 Output relay E 1 0mm AWG 18 Plant Supply Positive from terminal 2 2 Amp rated 9 Output relay F 1 0mm AWG 18 Plant Supply Positive from terminal 2 2 Amp rated 10 Output relay G 1 0mm AWG 18 Plant ...

Page 39: ...troller NOTE It is VERY important that terminal 15 sensor common is soundly connected to an earth point on the ENGINE BLOCK not within the control panel and must be a sound electrical connection to the sensor bodies This connection MUST NOT be used to provide an earth connection for other terminals or devices The simplest way to achieve this is to run a SEPARATE earth connection from the system ea...

Page 40: ...ble MSC 31 Multiset Comms MSC Link H 0 5mm AWG 20 Use only 120Ω RS485 approved cable 32 Multiset Comms MSC Link L 0 5mm AWG 20 Use only 120Ω RS485 approved cable 33 Multiset Comms MSC Link SCR 0 5mm AWG 20 Use only 120Ω RS485 approved cable NOTE Terminal 34 to 38 are not fitted to the controller NOTE Screened cable must be used for connecting the Magnetic Pickup ensuring that the screen is earthed...

Page 41: ...or L2 V output AC Recommend 2A fuse 45 Generator L3 W voltage monitoring input 1 0mm AWG 18 Connect to generator L3 W output AC Recommend 2A fuse 46 Generator Neutral N input 1 0mm AWG 18 Connect to generator Neutral terminal AC NOTE The above table describes connections to a three phase four wire alternator For alternative wiring topologies please see the ALTERNATIVE AC TOPOLOGIES section of this...

Page 42: ...for Gen L2 2 5mm AWG 13 Connect to s1 secondary of L2 monitoring CT 53 CT Secondary for Gen L3 2 5mm AWG 13 Connect to s1 secondary of L3 monitoring CT Connection to terminals 54 55 The function of terminals 54 and 55 change position depending upon wiring topology as follows Topology Pin No Description CABLE SIZE No earth fault measuring 54 DO NOT CONNECT 55 Connect to s2 of the CTs connected to L...

Page 43: ... CT that points towards the LOAD s1 is the secondary of the CT that connects to the DSE Module s input for the CT measuring I1 I2 I3 s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and connected to the CT common terminal of the module CT labelled as p1 k or K CT labelled as p2 l or L To Supply To Load ...

Page 44: ...m AWG 20 Switch to negative 70 Configurable digital input K 0 5mm AWG 20 Switch to negative NOTE See the software manual for full range of configurable outputs available 4 1 8 PC CONFIGURATION INTERFACE CONNECTOR DESCRIPTION CABLE SIZE NOTES Socket for connection to PC with DSE Configuration Suite Software 0 5mm AWG 20 This is a standard USB type A to type B connector NOTE The USB connection cable...

Page 45: ...e 1200m 1 2km when using Belden 9841 or direct equivalent B SCR 4 1 10 RS232 CONNECTOR PIN No NOTES 1 Received Line Signal Detector Data Carrier Detect 2 Received Data 3 Transmit Data 4 Data Terminal Ready 5 Signal Ground 6 Data Set Ready 7 Request To Send 8 Clear To Send 9 Ring Indicator View looking into the male connector on the module Location of RS232 connector Location of RS485 connector ...

Page 46: ...rers and panel builders may use these diagrams as a starting point however you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail Further wiring suggestions are available in the following DSE publications available at www deepseaplc com to website members DSE PART DESCRIPTION 056 022 Breaker Control Training guide 057 004 Electronic Engines...

Page 47: ... NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT ...

Page 48: ... NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT ...

Page 49: ...Star connected alternator This section details connections for alternative AC topologies Ensure to configure the controller to suit the required topology NOTE Refer to DSE7400 Series Configuration Suite Manual DSE part 057 160 for further details on configuring monitoring and control 4 3 1 3 PHASE 4 WIRE WITHOUT EARTH FAULT PROTECTION ...

Page 50: ...ductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT 4 3 3 SINGLE PHASE WITHOUT EARTH FAULT ...

Page 51: ...ductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT 4 3 5 2 PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT ...

Page 52: ...r before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT 4 3 7 2 PHASE L1 L3 3 WIRE WITHOUT EARTH FAULT MEASURING ...

Page 53: ...SE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING NOTE Unrestricted Earth Fault Protection detects earth faults in the load and in the generator Be sure to measure the natural earth fault of the site before deciding upon an earth fault alarm trip level ...

Page 54: ...t only The typical wiring diagrams in the preceding section all show the CT measuring the generator load For clarity an example is shown below 2 Load The CTs are used to measure and display generator current when the generator is on load and mains current when the mains is on load The module display automatically changes to display the current in the relevant instrumentation page This example show...

Page 55: ...Installation Typical Wiring Diagrams 55 ...

Page 56: ...r the battery positive nor battery negative terminals are connected to earth the following points must to be followed Follow the typical wiring diagram as normal for all sections EXCEPT the earth points All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE not earth 4 5 TYPICAL ARRANGEMENT OF DSENET Twenty 20 devices can be connected to the DSENet made up of th...

Page 57: ...Installation Typical Wiring Diagrams 57 ...

Page 58: ... mode Select Manual mode Select Auto mode Mute alarm Lamp test Start engine when in manual Close Generator manual mode only Open Generator manual mode only Main status and instrumentation display Select Test mode Close Generator LED On When The Generator Is On Load Generator Available LED On when the generator is within limits and able to take load ...

Page 59: ...en in manual or Testmode Transfer to Generator manual mode only Transfer to Mains manual mode only Main status and instrumentation display Select Test mode Mains Available LED On when the mains is within limits and able to take load Close Mains LED On When The Mains Is On Load Close Bus LED On When The Bus Is On Load Generator Available LED On when the generator is within limits and able to take l...

Page 60: ...NG THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual 5 3 2 STOPPING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual Select Stop Reset mode The generator is stopped First select manual mode then press the Start button to crank the engine ...

Page 61: ...r by using the Front Panel Editor The screenshot shows the factory settings for the timers taken from the DSE Configuration Suite Software Alternatively to scroll manually through all instruments on the currently selected page press the scroll buttons The autoscroll is disabled To re enable autoscroll press the scroll buttons to scroll to the title of the instrumentation page ie Engine A short tim...

Page 62: ...y on Safety on Safety on Delay Delay Delay Delay 00 04 00 04 00 04 00 04 and engine running L L L L N 215V 43A N 215V 43A N 215V 43A N 215V 43A L L L L L 373V L 373V L 373V L 373V 47 5Hz 47 5Hz 47 5Hz 47 5Hz 0kW 0kW 0kW 0kW 0 0pf 0 0pf 0 0pf 0 0pf The contents of this display may vary depending upon configuration by the generator manufacturer supplier The display above is achieved with the factory...

Page 63: ... ECU Link When connected to suitably configured and compatible engine ECU For details of supported engines see Electronic Engines and DSE wiring DSE Part number 057 004 Tier 4 engine information will also be available if used with a Tier 4 suitable engine ECU Depending upon configuration and instrument function some of the instrumentation items may include a tick icon beside them This denotes a fu...

Page 64: ...ower Factor Average Generator Load kVAr Generator Load kWh kVAh kVArh Generator Phase Sequence Generator Config Nominals Generator Active Config 5 4 4 BUS DSE7410 ONLY Bus Voltage ph N Bus Voltage ph ph Bus Frequency 5 4 5 MAINS DSE7420 ONLY NOTE Mains current and power measurement is is only available in DSE7420 V1 3 when the CT location is selected to be the load Mains Voltage ph N Mains Voltage...

Page 65: ...fter power up the modem is reset and reinitialised to ensure the modem does not hang up If the module does not correctly communicate with the modem Modem initialising appears on the Serial Port instrument screen as shown overleaf If the module is set for incoming calls or for incoming and outgoing calls then if the modem is dialled it will answer after two rings using the factory setting initialis...

Page 66: ...CTS Clear To Send Flow control DSR Data Set Ready Ready to communicate DTR Data Terminal Ready Ready to communicate DCD Data Carrier Detect Modem is connected Modem Commands Modem Commands Modem Commands Modem Commands Rx OK Rx OK Rx OK Rx OK Tx AT IPR 9600 Tx AT IPR 9600 Tx AT IPR 9600 Tx AT IPR 9600 Rx OK Rx OK Rx OK Rx OK Shows the state of the modem communication lines These can help diagnose ...

Page 67: ... with a status LED to show operator cell status and ringing indicator These can be a useful troubleshooting tool In the case of GSM connection problems try calling the DATA number of the SIMCARD with an ordinary telephone There should be two rings followed by the modem answering the call and then squealing If this does not happen you should check all modem connections and double check with the SIM...

Page 68: ...he modbus slave The module and may in control systems also send request to change operating modes etc Unless the Master makes a request the slave is quiet on the data link The factory settings are for the module to communicate at 19200 baud modbus slave address 10 To use the RS485 port ensure that port usage is correctly set using the DSE Configuration Suite Software Required settings are shown be...

Page 69: ...present ControlMode ReadRegister 10 0304 2 reads hex register 0304 control mode 5 4 8 ABOUT Contains important information about the module and the firmware versions This information may be asked for when contacting DSE Technical Support Department for advice About Variant 7420 Application V4 4 6 USB ID BC614E Press to access more information about the module About Bootloader V1 3 4 Analogue V2 0 ...

Page 70: ...99 Network MAC Address E8 A4 C1 0 A C2 DHCP Host Domain Vender MODBUS Over IP TCP Port 502 Pref IP 192 168 20 1 1 IP Address The configured network IP address of the module DHCP Dynamic Host Configuration Protocol DHCP has been enabled or disabled in the modules configuration Subnet Mask The configured network subnet mask of the module Gateway Address The configured network gateway address of the ...

Page 71: ...ton until Ok to remove USB drive is displayed Data Logging Log to USB drive Logging active Ok to remove USB drive It is now safe to remove the USB drive This ensures the logging data file will save to memory complete and will not become corrupt Press down to view the next page Data Logging Time remaining xxxx h xx m Press down to view the next page Data Logging Memory remaining xxxx Location of st...

Page 72: ...ed by the module shows on the display as a text message Additionally the manufacturer s code is shown Water Level Low Xxx xxx xxx NOTE For details on these code meanings refer to the ECU instructions provided by the engine manufacturer or contact the engine manufacturer for further assistance NOTE For further details on connection to electronic engines please refer to Electronic engines and DSE wi...

Page 73: ...st recent shutdown alarms The module logs the alarm along with the date and time of the event or engine running hours if configured to do so If the module is configured and connected to send SMS text To view the event log repeatedly press the next page button until the LCD screen displays the Event log Event log 1 Oil Pressure Low Shutdown 12 Sep 2007 08 25 46 Press down to view the next most rece...

Page 74: ...oning user s equipment Such as Battery Charger On or Louvres Open etc WARNINGS ELECTRICAL TRIPS SHUTDOWNS Specific indication of a particular warning or shutdown condition backed up by LCD indication Such as Low Oil Pressure Shutdown Low Coolant level etc Status Indications Indication of specific functions or sequences derived from the modules operating state Such as Safety On Pre heating Panel Lo...

Page 75: ...tions detail the sequences followed by a module containing the standard factory configuration Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field CAUTION The module may instruct an engine start event due to external influences Therefore it is possible for the engine to start at any time without warning Prior to performing any ...

Page 76: ...anual operation elsewhere in this manual Test DSE7420 only This button places the module into its Test mode This allows an on load test of the generator Once in Test mode the module will respond to the start button start the engine and run on load For further details please see the more detailed description of Test operation elsewhere in this manual Auto This button places the module into its Auto...

Page 77: ...o open the generator when in Manual mode only Transfer to mains DSE7420 only Operative in Manual Mode only Normal breaker button control Allows the operator to transfer the load to the mains Alternative breaker button control If generator is on load transfers the load to the mains If mains is on load opens the mains breaker If generator and mains are off load closes the mains breaker Menu navigati...

Page 78: ... Control output is de energised This continues until all Dummy Load Control outputs have been de energised 6 2 2 LOAD SHEDDING CONTROL The Load Shedding Control feature if enabled allows for a maximum of five load shedding steps When the generator is about to take load the configured number of Load Shedding Control Outputs at Startup will energise This configurable setting allows for instance cert...

Page 79: ...ch must be closed to indicate low oil pressure MPU version only When the engine has stopped it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters Any latched alarms that have been cleared will be reset when STOP mode is entered The engine will not be started when in STOP mode If remote start signal...

Page 80: ...or instrumentation Additionally it is not possible to use the engine manufacturers configuration tools As the ECU is usually unpowered when the engine is not running it must be turned on manually as follows Select STOP mode on the DSE controller Press and hold the START button to power the ECU As the controller is in STOP mode the engine will not be started The ECU will remain powered 2 minutes af...

Page 81: ...mmand via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the starter motor is disengaged Speed detection is factory co...

Page 82: ... Mains button DSE7420 only Press the Open Generator button DSE7410 only Press the Auto Mode button to return to automatic mode For further details of breaker control see the section entitled controls and indications elsewhere in this manual 6 6 4 MANUAL FUEL PUMP CONTROL Navigate to the instruments page using the buttons and locate FUEL LEVEL is shown on the module display to indicate that this fe...

Page 83: ...et begins to crank NOTE If the unit has been configured for CAN compatible ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the displ...

Page 84: ...supply to the generator NOTE The load transfer signal remains inactive until the Oil Pressure has risen This prevents excessive wear on the engine In test mode the set will continue to run on load until either The stop button is pressed The set will immediately stop The auto button is pressed The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopp...

Page 85: ...uring the start delay timer the unit will return to a stand by state If a start request is still present at the end of the start delay timer the fuel relay is energised and the engine will be cranked NOTE If the unit has been configured for CAN compatible ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for t...

Page 86: ...n Suite Software See section entitled Dummy Load Load Shedding elsewhere in this document for further details If all start requests are removed the stopping sequence will begin 6 8 4 STOPPING SEQUENCE The return delay timer operates to ensure that the starting request has been permanently removed and isn t just a short term removal Should another start request be made during the cooling down perio...

Page 87: ...le alarms E g High Engine Temperature shutdown Emergency Stop and Low Coolant Warning These will automatically scroll in the order that they occurred In the event of a warning alarm the LCD will display the appropriate text If a shutdown then occurs the module will again display the appropriate text Example Alarm 1 2 Warning Oil pressure Low Alarm 2 2 Shutdown Coolant Temperature High The type of ...

Page 88: ...at has Protections Disabled configured results in a warning message appearing on the PC screen for the user to acknowledge before the controller s configuration is changed This prevents inadvertent activation of the feature 7 1 1 INDICATION WARNING ALARMS Under Indication or Warning alarms The module operation is unaffected by the Protections Disabled feature See sections entitled Indications and ...

Page 89: ...etected water in the fuel action taken is set by settings in advanced After Treatment The ECU has detected After Treatment alarm consult engine manufacturer for details action taken by DSE controller is set by settings in advanced NOTE For CAN ECU error code meanings refer to the ECU documentation provided by the engine manufacturer or contact the engine manufacturer for further assistance Display...

Page 90: ...ple Input configured for indication The LCD text will not appear on the module display but can be added in the configuration to remind the system designer what the input is used for As the input is configured to Indication there is no alarm generated LED Indicator to make LED1 illuminate when Digital Input A is active The Insert Card Text allows the system designer to print an insert card detailin...

Page 91: ...stop NOTE Fail to Stop could indicate a faulty oil pressure sensor or switch If the engine is at rest check oil sensor wiring and configuration FUEL USAGE Indicates the amount of fuel measured by the fuel level sensor is in excess of the Fuel Usage alarm settings This often indicates a fuel leak or potential fuel theft LOW FUEL LEVEL The level detected by the fuel level sensor is below the low fue...

Page 92: ...oltage has fallen below the pre set pre alarm setting after the Safety On timer has expired INSUFFICIENT CAPACITY f the generator reach full load when they are in parallel with the mains utility The LCD will indicate INSUFFICIENT CAPACITY and the COMMON ALARM LED will illuminate MAINS FAILED TO CLOSE If the mains breaker fails to close a warning is initiated The LCD will indicate MAINS FAILED TO C...

Page 93: ...hould the signal be removed Removal of the battery positive supply from the emergency stop input will also remove DC supply from the Fuel and Start outputs of the controller NOTE The Emergency Stop Positive signal must be present otherwise the unit will shutdown LOW OIL PRESSURE The engine oil pressure has fallen below the low oil pressure trip setting level after the Safety On timer has expired E...

Page 94: ...setting of the kW overload shutdown alarm NEGATIVE PHASE SEQUENCE Indicates out of balance current loading of the generator Sometimes also called Negative Sequence Current or Symmetry Fault MAINTENANCE DUE Indicates that the maintenance alarm has triggered A visit is required by the Generator service company GENERATOR HIGH CURRENT A High Current condition has continued for an excess period then th...

Page 95: ...measured Earth Current is above the setting of the Earth fault alarm NEGATIVE PHASE SEQUENCE Indicates out of balance current loading of the generator Sometimes also called Negative Sequence Current or Symmetry Fault FUEL USAGE Indicates the amount of fuel used is in excess of the Fuel Usage alarm settings This often indicates a fuel leak or potential fuel theft LOADING VOLTAGE NOT REACHED Indicat...

Page 96: ...Trip is surpassed for an excess amount of time the IDMT Alarm triggers Shutdown or Electric trip as selected in Action High current shutdown is a latching alarm and stops the Generator Remove the fault then press Stop Reset to reset the module High current electrical trip is a latching alarm and removes the generator from the load before stopping the Generator after the off load cooling timer Remo...

Page 97: ... The amount of time that the set can be safely overloaded is governed by how high the overload condition is With typical settings as above the tripping curve is followed as shown below This allows for overload of the set to the limits of the Typical Brushless Alternator whereby 110 overload is permitted for 1 hour If the set load reduces the controller then follows a cooling curve This means that ...

Page 98: ...Protections 98 Factory setting Time Multiplier 36 Fastest trip setting Time Multiplier 1 Slower than Factory setting Time Multiplier 72 Faster than Factory setting Time Multiplier 18 ...

Page 99: ...or an excess amount of time the Alarm triggers Shutdown or Electric trip as selected in Action The higher the Earth Fault the faster the trip The speed of the trip is dependent upon the fixed formula T K x 0 14 I Is 0 02 1 Where T is the tripping time in seconds accurate to 5 or 50ms whichever is the greater K is the time multiplier setting I is the actual earth current measured Is is the trip set...

Page 100: ...rcuit the faster the trip The speed of the trip is dependent upon the fixed formula T K x 0 14 I Is 0 02 1 Where T is the tripping time in seconds accurate to 5 or 50ms whichever is the greater K is the time multiplier setting I is the actual current measured Is is the trip setting value The settings shown in the example above are a screen capture of the DSE factory settings taken from the DSE Con...

Page 101: ...enance alarm is normally actioned by the site service engineer after performing the required maintenance The method of reset is either by Activating a input that has been configured to maintenance x reset where x is the number of the maintenance alarm 1 to 3 Pressing the maintenance reset button in the DSE Configuration Suite Maintenance section Example 2 Screen capture from DSE Configuration Suit...

Page 102: ...ET mode 8 1 2 MANUAL MODE Scheduled runs will not occur when the module is in MANUAL mode Activation of a Scheduled Run On Load when the module is operating OFF LOAD in Manual mode will have no effect the set continues to run OFF LOAD 8 1 3 AUTO MODE Scheduled runs will operate ONLY if the module is in AUTO mode with no Shutdown or Electrical Trip alarm present If the module is in STOP or MANUAL m...

Page 103: ...N This configuration mode allows the operator limited customising of the way the module operates Use the module s navigation buttons to traverse the menu and make value changes to the parameters Previous page Increase value next item Decrease value next item ...

Page 104: ...umber You can press left if you need to move back to adjust one of the previous digits When is pressed after editing the final PIN digit the PIN is checked for validity If the number is not correct you must re enter the PIN If the PIN has been successfully entered or the module PIN has not been enabled the editor is displayed NOTE The PIN number is not set by DSE when the module leaves the factory...

Page 105: ...e editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To exit the editor at any time press and hold the or button NOTE The editor automatically exits after 5 minutes of inactivity to ensure security NOTE The PIN number is automatically reset when the editor is exited ma...

Page 106: ...ed Over Current 100 AC System 3 Phase 4 Wire CT Primary 600A Power Cycle After Exit CT Secondary 5A Power Cycle After Exit Short Circuit Trip 200 Earth CT Primary 500A Earth Fault Trip Active Earth Fault Trip 10 Transient Delay 0s Gen Reverse Power Delay 2s Gen Reverse Power 35kW Engine Oil Pressure Low shutdown 1 03bar Oil Pressure Low Pre Alarm 1 24bar Coolant Temp High Pre Alarm 90ºC Coolant Te...

Page 107: ...wn buttons to select the parameter you wish to view change within the currently selected section To edit the parameter press to enter edit mode The parameter begins to flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To exit the editor ...

Page 108: ... If not then check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and alternator parameters refer ...

Page 109: ...that the oil pressure switch or sensor is indicating low oil pressure to the controller Depending upon configuration then set will not start if oil pressure is not low Pre heat inoperative Check wiring to engine heater plugs Check battery supply Check battery supply is present on the Pre heat output of module Check pre heat configuration is correct Starter motor inoperative Check wiring to starter...

Page 110: ...d wiring Check configured polarity if applicable is correct i e Normally Open or Normally Closed or that sensor is compatible with the module Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input CAN ECU WARNING CAN...

Page 111: ...ion is correct for the connected modem type Modem is configured to 9600 baud SIM card is CSD circuit switched data compatible SIM card is not PIN locked SIM card is correctly inserted Antenna is correctly installed and is not inside an earthed metal cabinet control panel A good signal is available in the locality RS232 connection to landline modem inoperative Check RS232 maximum of 15m is not exce...

Page 112: ...fied digital multimeters Accuracy of the controller is better than 1 of full scale Ie Gen volts full scale is 333V ph n so accuracy is 3 33V 1 of 333V 11 6 MISCELLANEOUS SYMPTOM POSSIBLE REMEDY Module appears to revert to an earlier configuration When editing a configuration using the PC software it is vital that the configuration is first read from the controller before editing it This edited con...

Page 113: ...lug Pack Part Number DSE7400 100 400 86 12 1 2 INDIVIDUAL PLUGS Module Terminal Designation Plug Description Part No 1 13 13 way 5 08mm 007 166 15 19 5 way 5 08mm 007 445 22 38 MSC 17 way 5 08mm 007 452 39 46 V1 8 way 7 62mm 007 454 47 50 V2 4 way 7 62mm 007 171 51 57 7 way 5 08mm 007 447 60 70 11 way 5 08mm 007 451 PC Configuration interface lead USB type A USB type B 016 125 NOTE Terminals 20 21...

Page 114: ...131 Ratio metric input expansion module provides additional restive digital 0 10V and 4 20ma inputs for use with the controller 2131 001 00 055 115 057 139 053 125 4 Model DSE2133 RTD Thermocouple input expansion module provides additional RTD and thermocouple inputs for use with the controller 2133 001 00 055 114 057 140 053 126 4 Model DSE2152 Ratio metric output expansion module provides additi...

Page 115: ...e 2002 95 EC 2006 To remove specified hazardous substances Lead Mercury Hexavalent Chromium Cadmium PBB PBDE s Exemption Note Category 9 Monitoring Control Instruments as defined in Annex 1B of the WEEE directive will be exempt from the RoHS legislation This was confirmed in the August 2005 UK s Department of Trade and Industry RoHS REGULATIONS Guide Para 11 Despite this exemption DSE has been car...

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Page 118: ...o flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To exit the editor at any time press and hold the or button D E E P S E A E L E C T R O N I C S 7 4 1 0 I NST AL L AT I O N I N ST RU CT I O N S 053 085 ISSUE 3 TYPICAL WIRING DIAGRAM A...

Page 119: ...m Up Time 0s Cool Down Time 1m Speed Overshoot Delay 0s Speed Overshoot 0 Fail To Stop Delay 30s Battery Under Volts Warning Active Battery Under Volts Warning Delay 1m Battery Under Volts Warning 10v Battery Over Volts Warning Active Battery Over Volts Warning Delay 1m Battery Over Volts Warning 30v Charge Alternator Failure Warning Active Charge Alternator Failure Warning 6 0v Charge Alternator ...

Page 120: ...2 RS485 Ethernet can be used at the same time DSENet connection for system expansion PLC functionality Five step dummy load support Five step load shedding support High number of inputs and outputs Worldwide language support Direct USB connection to PC Ethernet monitoring USB host Data logging trending RELATED MATERIALS TITLE PART NO S DSE7410 Installation Instructions 053 085 DSE7420 Installation...

Page 121: ...n electronic magnetic pick up alternator sensing engines and offer a comprehensive number of flexible inputs outputs and extensive engine protections so the system can be easily adapted to meet industry requirements The modules can be easily configured using the DSE Configuration Suite Software Selected front panel editing is also available FEATURES ENVIRONMENTAL TESTING STANDARDS ELECTRO MAGNETIC...

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