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Additionally, the VIP5 Control system can also be used as a simple monitoring device in the “FLOW” operating Mode 

described later in this manual. 

 

3.1.1   PRELUBE Phase 

 

The user can specify the number of lubrication cycles up to a maximum of 250. 

 

If Prelube is set to zero, the VIP5 controller will not perform any pre-lubrication; in this case if the START parameter setting 

is "Resume", when the system is turned on it will revert to its pre-power down, or it will start from a lubrication cycle if the 

setting of the start is "Lube". 

 

When Prelube is set greater than zero, pre-lubrication will start in the following cases: 

-

 

When the VIP5 Plus system is powered on; 

-

 

After the RESET button is pressed; 

-

 

After the VIP5 exists from the SETUP menu. 

 

 

3.1.2 LUBE (Lubrication) Phase 

 

The Lubrication Phase is a set of Lubrication Cycles that can be repeated up to 250 times. 

A Lubrication 

Cycle

 consists of activating the lubrication pump, then 

Control

 monitoring a feedback signal from a sensing 

device if installed. There is then 

Delay

 period before switching off the pump, and a 

Wait

 period before the lubrication cycle 

can be repeated. Specifically: 

-

 

Cycle

 (time) determine how long to wait for the control signal before determining an alarm condition. 

-

 

Control

  (Type) determines what kind of control signal (Single Line, Dual Line, Injectors). Alternatively a  Timer only 

setting means no monitoring will occur. 

-

 

Delay

  (time): Is how long to wait for the signal to be confirmed and switch off the pump (in Pressure switch 

applications). 

-

 

Wait

  (time): determines how long to wait in a pump off condition before repeating the cycle. This is necessary in 

injector systems and represents the minimum time required for the injectors to reset. In progressive systems for 

example this can be set to zero. 

 

3.1.3 STANDBY Phase 

 

During the 

Standby

 the VIP5 switches off the pump and waits for the start of another 

Lubrication Phase

. The duration of 

the 

Standby

 phase can be determined by a countdown timer or a by an external pulse signal that can be used as a counter. 

The VIP5 also allows a combination of both timer and external pulse signals to determine either the next Lubrication phase 

or to signal an alarm if external pulse signals are not received within a pre-set time. 

 

 

3.2 FLOW MODE OPERATING PRINCIPLES 

 

The VIP5 can also be used as a simple Flow monitoring system. When 

Flow

 mode is selected the unit operates as a flow 

display and monitors an external signal to calculate the flow based on external impulses. The User can additionally set a 

minimum and maximum Flow limit. If the flow is out of these limits, the remote alarm contact and the alarm LED on the 

front panel are both activated.

 

Summary of Contents for VIP5 Plus

Page 1: ...ANEL 7 OPERATING MODE 8 CYCLE MONITORING 9 SETUP PROGRAMMING 10 PROBLEMS AND SOLUTIONS 11 TECHNICAL SPECIFICATIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL PROCEDURES 14 ORDERING INFORMATION 15 MOVING AN...

Page 2: ...CATION CYCLE In this manual the LUBRICATION PHASE and LUBRICATION CYCLE refer to the specific instances when the lubrication pump is operating to provide lubrication in a system The LUBRICATION CYCLE...

Page 3: ...l monitoring Ability to control line invertor valves for dual line systems with pneumatic or electromagnetic actuators Ability to power input and output circuits using different power sources Ability...

Page 4: ...ition Control Type determines what kind of control signal Single Line Dual Line Injectors Alternatively a Timer only setting means no monitoring will occur Delay time Is how long to wait for the signa...

Page 5: ...onments with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous para...

Page 6: ...ct load 2 2 NO dial contact NO 2 3 V inv SPST NO 30 A 250Vac 20 A 28Vdc inverter command line 2 direct load 2 4 NO dial contact NO As indicated on the electrical diagram of equipment Part 1327290 it i...

Page 7: ...equipped with galvanic insulator If you want to enter with active signals whose 24V alimentation is taken outside the framework is necessary to remove the connections on CN11 1 and CN11 2 In this case...

Page 8: ...connect micro switches or clean contacts inputs equipped by creating a terminals for the positive power supply and the relative input P IN you must make a link between and IN after that connect the 2...

Page 9: ...17 24 Vdc input Vio P2 Second sensor input for system monitoring pressure 2 pressure switch dual line Boost for cycle SEP 18 IN input P 19 IN input N 20 0 Vdc input Vio 21 24 Vdc input Vio Min level...

Page 10: ...power contactor 2 0 V 3 Vint Positive power Power tab 1639187 24Vdc input power supply to control board 4 Vint Negative power Location Signal level Function Note Block Num CN5 1 IN Input button ENTER...

Page 11: ...breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insulation un...

Page 12: ...Pump OFF Stand by Shows parameter and values during set up or status and counters during normal operation Hardware Reset Button OK Exit from setup menu saving changes Product Identification Label on s...

Page 13: ...d lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0...

Page 14: ...Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cycles...

Page 15: ...MP PUMP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Plus starts the pump and must see that P1 switch is cl...

Page 16: ...E PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Plus will monitor input P1 to verify that it is an...

Page 17: ...ode hold the Mode button for 5 seconds The Up and Down keys allow scrolling through the parameters By pressing the Mode button again the indicated parameter value can be modified by using the Up and D...

Page 18: ...not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is not rec...

Page 19: ...um Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signalling Cod...

Page 20: ...here are no leaks ALARM 08 PAUSE TIMEOUT In TOUT Count Mode no external signal has been received for the Timeout period setting Verify external switch is operating ALARM 09 HI LEVEL MAX level is prese...

Page 21: ...60 Hz 12 MAINTENANCE PROCEDURES VIP05 has been designed not to require any regular maintenance We recommend to occasionally cleaning the unit with a damp cloth not using solvents The battery life is a...

Page 22: ...verter 24V DC C VIP5 PLUS Power supply 460V Inverter 24V DC D VIP5 PLUS Power supply 110V Inverter 110V E VIP5 PLUS Power supply 230V Inverter 230V 15 MOVING AND SHIPPING Use suitable padded packaging...

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