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8.   CYCLE MONITORING 

 

8.1

 

MONITORING OPTIONS. 

There are four possible Cycle Monitoring Options, explained below. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2)  TIMER – 

TIME ONLY 

 

The Lubrication cycle is simply operated 

according to a preset Timer value. 

 

Therefore, 

no input is monitored

  to 

confirm the correct completion of the 

lubrication cycle. 

 

LL

 

ALARM

 

MINIMUM LEVEL

 

MOTOR PUMP

 

PUMP

 

POWER

 

POWER

 

RE

SE

T B

U

TTO

N

 

 

Fig. 10 

Fig. 9 

1) DL – 

DUAL LINE

 

 

Dual Line cycles generally use two pressure 

switches connected to 

P1

 and 

P2

 

The 

VIP5

 

Plus

  starts the pump and must 

see that 

P1

  switch is closed within the 

timeout time. After this, the  Lubrication 

lines are inverted  by use of a directional 

valve. 

 

The 

P2

  switch must also then be made 

within the timeout timer setting. 

 

A user configurable 

DELAY

 timer can be set 

to filter pressure spikes as in the 

PS

 

operating mode. 

 

 

 

 
 

Power 

Power 

Minimum level 

Inverter 

Line 2 

Line 1 

 P 2 

 P 1 

Summary of Contents for VIP5 Plus

Page 1: ...ANEL 7 OPERATING MODE 8 CYCLE MONITORING 9 SETUP PROGRAMMING 10 PROBLEMS AND SOLUTIONS 11 TECHNICAL SPECIFICATIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL PROCEDURES 14 ORDERING INFORMATION 15 MOVING AN...

Page 2: ...CATION CYCLE In this manual the LUBRICATION PHASE and LUBRICATION CYCLE refer to the specific instances when the lubrication pump is operating to provide lubrication in a system The LUBRICATION CYCLE...

Page 3: ...l monitoring Ability to control line invertor valves for dual line systems with pneumatic or electromagnetic actuators Ability to power input and output circuits using different power sources Ability...

Page 4: ...ition Control Type determines what kind of control signal Single Line Dual Line Injectors Alternatively a Timer only setting means no monitoring will occur Delay time Is how long to wait for the signa...

Page 5: ...onments with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous para...

Page 6: ...ct load 2 2 NO dial contact NO 2 3 V inv SPST NO 30 A 250Vac 20 A 28Vdc inverter command line 2 direct load 2 4 NO dial contact NO As indicated on the electrical diagram of equipment Part 1327290 it i...

Page 7: ...equipped with galvanic insulator If you want to enter with active signals whose 24V alimentation is taken outside the framework is necessary to remove the connections on CN11 1 and CN11 2 In this case...

Page 8: ...connect micro switches or clean contacts inputs equipped by creating a terminals for the positive power supply and the relative input P IN you must make a link between and IN after that connect the 2...

Page 9: ...17 24 Vdc input Vio P2 Second sensor input for system monitoring pressure 2 pressure switch dual line Boost for cycle SEP 18 IN input P 19 IN input N 20 0 Vdc input Vio 21 24 Vdc input Vio Min level...

Page 10: ...power contactor 2 0 V 3 Vint Positive power Power tab 1639187 24Vdc input power supply to control board 4 Vint Negative power Location Signal level Function Note Block Num CN5 1 IN Input button ENTER...

Page 11: ...breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insulation un...

Page 12: ...Pump OFF Stand by Shows parameter and values during set up or status and counters during normal operation Hardware Reset Button OK Exit from setup menu saving changes Product Identification Label on s...

Page 13: ...d lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0...

Page 14: ...Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cycles...

Page 15: ...MP PUMP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Plus starts the pump and must see that P1 switch is cl...

Page 16: ...E PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Plus will monitor input P1 to verify that it is an...

Page 17: ...ode hold the Mode button for 5 seconds The Up and Down keys allow scrolling through the parameters By pressing the Mode button again the indicated parameter value can be modified by using the Up and D...

Page 18: ...not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is not rec...

Page 19: ...um Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signalling Cod...

Page 20: ...here are no leaks ALARM 08 PAUSE TIMEOUT In TOUT Count Mode no external signal has been received for the Timeout period setting Verify external switch is operating ALARM 09 HI LEVEL MAX level is prese...

Page 21: ...60 Hz 12 MAINTENANCE PROCEDURES VIP05 has been designed not to require any regular maintenance We recommend to occasionally cleaning the unit with a damp cloth not using solvents The battery life is a...

Page 22: ...verter 24V DC C VIP5 PLUS Power supply 460V Inverter 24V DC D VIP5 PLUS Power supply 110V Inverter 110V E VIP5 PLUS Power supply 230V Inverter 230V 15 MOVING AND SHIPPING Use suitable padded packaging...

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