DROPSA VIP5 Plus User Operating And Maintenance Manual Download Page 20

20/22 

ATTENTION: The VIP5 Plus should only be repaired by qualified Dropsa technicians. 

 

 

 

10.   PROBLEMS AND SOLUTIONS 

 

 

 

 

 

10.1 ALARM CODE TABLE 

 

The following is a list of possible alarms generated by the VIP5 with information for troubleshooting purposes. 

 

ALARM CODE 

DESCRIPTION 

NOTES/CHECKS/SOLUTIONS 

ALARM 01   

LOW LEVEL 

The Low level sensor has triggered. 

Replenish the oil reservoir. 

ALARM 02  

CYCLE TIMEOUT  The cycle switch has not been detected in the specified time. Make sure that you 

have set the timer to a value that allows the cycle to complete. 

ALARM 03  

BOOST 

WARNING 

The P2 input has been activated and the Boost Function has increased the number of 

Lubrication Cycles in the Lubrication Phase.  

ALARM 04  

THERMAL PROT.  The Thermal relay trip signal has been detected. 

Verify and repair. 

ALARM 05  

PS  ALREDY ON 

In PS Cycle mode, the pressure switch was already active before the pump was 

switched on. 

Check to ensure the venting system is operating correctly. 

ALARM 06  

PS  AFTER WAIT 

In PS Cycle mode, the Pressure switch cannot achieve pressure for the duration of 

the DELAY time parameter. 

Check parameters are correct and the pump is operating correctly and can maintain 

pressure. 

ALARM 07   

NOT IN PRESS. 

No Pressure switch detected within the timeout time. 

Verify pump and pressure switch are operating correctly and there are no leaks. 

ALARM 08  

PAUSE TIMEOUT 

In TOUT & Count Mode, no external signal has been received for the Timeout period 

setting. 

Verify external switch is operating.  

ALARM 09  

 HI LEVEL 

MAX level is present in tank.  

ALARM 10   

BAD SET 420MA  Programming  error on the 4-20 mA input, modify parameters to have a range MIN-

MAX >4mA 

ALARM 11  

BAD IN 420MA 

Incorrect wiring on the 4-20 mA, signal underage or overage 

ALARM 12 

LO FLOW 

In Flow mode, the current flow is below the minimum set level 

ALARM 13 

HI FLOW 

In Flow mode, the current flow is above the maximum set level 

ALARM 14

 

LO FLOWT

 

In Flow mode, the current flow is below the minimum set level because no flow input 

signal has been received for the timeout time. This generally indicates a broken 

sensor or that the system being monitored is switched off. 

ALARM 15 

 

UNCODED FAIL

 

An unknown Internal error has occurred. 

Try resetting the unit. If the error re-occurs, the unit must be returned to Dropsa for 

inspection. 

ALARM  16 

EXTERNAL 

PRESSURE 

Overpressure alarm and safety signal in air-oil systems. 

 

10.2 RESTART/RESET  

When an alarm occurs it is displayed on the LCD display with the alarm number and a brief description of the alarm. 

For Example: 

 

 

 

By pressing the button located under the “Setup” label, the user can go and modify the parameter values if it is some 

incorrect parameter that is causing the alarm. 

 

By pressing the button located under “Reset” (or the hard reset button) the VIP5 will restart its programming with the last 

saved parameters. 

ALARM 11  

setup                         reset 

    

Summary of Contents for VIP5 Plus

Page 1: ...ANEL 7 OPERATING MODE 8 CYCLE MONITORING 9 SETUP PROGRAMMING 10 PROBLEMS AND SOLUTIONS 11 TECHNICAL SPECIFICATIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL PROCEDURES 14 ORDERING INFORMATION 15 MOVING AN...

Page 2: ...CATION CYCLE In this manual the LUBRICATION PHASE and LUBRICATION CYCLE refer to the specific instances when the lubrication pump is operating to provide lubrication in a system The LUBRICATION CYCLE...

Page 3: ...l monitoring Ability to control line invertor valves for dual line systems with pneumatic or electromagnetic actuators Ability to power input and output circuits using different power sources Ability...

Page 4: ...ition Control Type determines what kind of control signal Single Line Dual Line Injectors Alternatively a Timer only setting means no monitoring will occur Delay time Is how long to wait for the signa...

Page 5: ...onments with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous para...

Page 6: ...ct load 2 2 NO dial contact NO 2 3 V inv SPST NO 30 A 250Vac 20 A 28Vdc inverter command line 2 direct load 2 4 NO dial contact NO As indicated on the electrical diagram of equipment Part 1327290 it i...

Page 7: ...equipped with galvanic insulator If you want to enter with active signals whose 24V alimentation is taken outside the framework is necessary to remove the connections on CN11 1 and CN11 2 In this case...

Page 8: ...connect micro switches or clean contacts inputs equipped by creating a terminals for the positive power supply and the relative input P IN you must make a link between and IN after that connect the 2...

Page 9: ...17 24 Vdc input Vio P2 Second sensor input for system monitoring pressure 2 pressure switch dual line Boost for cycle SEP 18 IN input P 19 IN input N 20 0 Vdc input Vio 21 24 Vdc input Vio Min level...

Page 10: ...power contactor 2 0 V 3 Vint Positive power Power tab 1639187 24Vdc input power supply to control board 4 Vint Negative power Location Signal level Function Note Block Num CN5 1 IN Input button ENTER...

Page 11: ...breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insulation un...

Page 12: ...Pump OFF Stand by Shows parameter and values during set up or status and counters during normal operation Hardware Reset Button OK Exit from setup menu saving changes Product Identification Label on s...

Page 13: ...d lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0...

Page 14: ...Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cycles...

Page 15: ...MP PUMP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Plus starts the pump and must see that P1 switch is cl...

Page 16: ...E PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Plus will monitor input P1 to verify that it is an...

Page 17: ...ode hold the Mode button for 5 seconds The Up and Down keys allow scrolling through the parameters By pressing the Mode button again the indicated parameter value can be modified by using the Up and D...

Page 18: ...not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is not rec...

Page 19: ...um Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signalling Cod...

Page 20: ...here are no leaks ALARM 08 PAUSE TIMEOUT In TOUT Count Mode no external signal has been received for the Timeout period setting Verify external switch is operating ALARM 09 HI LEVEL MAX level is prese...

Page 21: ...60 Hz 12 MAINTENANCE PROCEDURES VIP05 has been designed not to require any regular maintenance We recommend to occasionally cleaning the unit with a damp cloth not using solvents The battery life is a...

Page 22: ...verter 24V DC C VIP5 PLUS Power supply 460V Inverter 24V DC D VIP5 PLUS Power supply 110V Inverter 110V E VIP5 PLUS Power supply 230V Inverter 230V 15 MOVING AND SHIPPING Use suitable padded packaging...

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