background image

11 

 

7.2.2.

 

FIRST FILLING/REPLACEMENT OF PRELOADED CARTRIDGE 

(CARTRIDGE VERSION) 

 
The pump is supplied without a cartridge and completely empty. When the pump is ordered, the cartridges that will be used 
must also be ordered based on the type of grease foreseen. Provide an extra cartridge which will be used for the first filling. 

 

For the first filling (with pump completely empty), you must proceed as follows: 

 

Remove the cartridge guard with bayonet fastening. 

 

Remove the cartridge plug. 

 

Screw the cartridge onto the pump all the way, tightening it moderately. 

 

Unscrew and remove the plug or pumping unit if present in “C” position. (See 14 chap. ORDERING INFORMATION. 

 

Keep the pump in horizontal position. 

 

Press the cartridge manually and gradually, sending the grease into the pump and evacuating the air. 

 

as soon as you notice the grease coming out of the hole where the previously removed plug was, stop pushing on the 
cartridge. 

 

Screw on and tighten the plug previously removed. 

 

For replacement, you must proceed as follows: 

 

Remove the cartridge guard with bayonet fastening. 

 

Unscrew and remove the empty cartridge. 

 

Recover the magnet from the empty cartridge (used to signal the minimum level). 

 

Insert the magnet on the new cartridge. 

 

Remove the cartridge plug and remove the protection film (if present). 

 

Press the cartridge slightly so that a small quantity of grease comes out, ensuring that you evacuate all the air in the 
mouth. 

 

Taking  care  not  to  allow  the  air  to  come  back  in,  screw  the  cartridge  onto  the  pump  all  the  way,  tightening  it 
moderately. 

 

Insert the magnet in the new cartridge. 

 

Refit the guard with bayonet fastening. 

7.3.

 

SETTING OF ADJUSTABLE PUMPING UNIT 

To set the progressive pumping unit with adjustable flow, proceed as follows: 

 

Ensure there is no residual pressure in the pressure line. 

 

Remove the adjustment access cap using a 4mm Allen wrench (see 5.3.“Progressive” PUMPING UNIT). 

 

Rotate the jacket of the pumping unit using a 4 mm Allen wrench inserted in the internal grub screw. 

 

Each complete rotation of the Allen wrench is approximately 0.6cc/min. Setting range from 0.4 to 2.8 cc/min. for a total 
of 4 rotations. 

 

Check the presence and conformity of the copper gasket (replace if necessary). 

 

Replace the cap using a 4 mm Allen wrench. 

7.4.

 

VENT VALVE KIT INSTALLATION (OPTIONAL) 

The optional vent-valve (release valve) kit is designed for use with the fixed-flow pumping unit in position B. However, in case 
of a new pipe for the installer, it can be used with different solutions (see 5.6.VENT-VALVE KIT).  
For assembly and use, proceed as follows: 

 

Remove the screw with a gasket on the lower part of the pump. 

 

Screw the two self-tapping screws into the holes provided, ensuring the presence of the central gasket. 

 

Tighten the union on the pump in position B. 

 

The free connector and the power cord must be of an adequate size and type, in compliance with applicable provisions. 
This can be ordered separately (see 11. ORDER INFORMATION). 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 888580

Page 1: ...INGS OF LUBRICATION CONTROL 10 APPLICATION EXAMPLES 11 PROBLEMS AND SOLUTIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL 14 ORDERING INFORMATION 15 DIMENSIONS 16 HANDLING AND TRANSPORT 17 PRECAUTIONS FOR U...

Page 2: ...variables such as the volume and frequency of the grease required for each point the number of points the management conditions and the pressure of the pump 2 2 DIRECT LUBRICATION TO THE POINT MULTI L...

Page 3: ...L TECHNICAL CHARACTERISTICS Pumping system Type Cam with spring return Flow rate Multi line cm 3 rev in 3 rev 0 005 0 01 0 015 0 025 0 05 0 0003 0 0006 0 0009 0 0015 0 003 Progressive cm 3 min in 3 mi...

Page 4: ...flow rate value refers to the following test conditions grease with NLGI 2 consistency class standard environmental conditions Temperature 20 C 68 F pressure 1bar 14 5psi counter pressure of 50bar 73...

Page 5: ...H CARTRIDGE 700CC 400CC 5 3 PROGRESSIVE PUMPING UNIT FIXED FLOW RATE ADJUSTABLE FLOW RATE Magnet for minimum level Preloaded cartridge Cartridge guard Minimum level with reed Notches M22x1 5 Output G1...

Page 6: ...INE PUMPING UNIT 5 5 KIT BY PASS OPTIONAL WITHOUT pressure gauge WITH pressure gauge 5 6 KIT VENT VALVE OPTIONAL Solenoid valve DIN 43650 Connection to the pumping unit Pos B Progressive G1 4 Discharg...

Page 7: ...tures Do not install the pump near heat sources or electrical equipment that may disrupt correct operation of the electronics Ensure that pipes and cables are appropriately secured and protected from...

Page 8: ...DC Ground 4 Black Input 1 4 Black Output 1 max 1A 5 Green Ground Input signals Omega connector System sensors Pin Description Connection NPN PNP CONTATTO 1 3 2 Input 2 4 Input 1 Input signals Omega co...

Page 9: ...g is free of any air bubbles Check for proper connection of the electrical devices To determine the maximum operating pressure you must know the pressure drop for the piping connected to the pumping u...

Page 10: ...10 EMPTY LOADING MAXIMUM LEVEL with air MAXIMUM LEVEL without air OVER MAXIMUM LEVEL SAFETY DISCHARGE Max liv 10mm Grease outlet Air venting Min liv Air Grease...

Page 11: ...ensuring that you evacuate all the air in the mouth Taking care not to allow the air to come back in screw the cartridge onto the pump all the way tightening it moderately Insert the magnet in the ne...

Page 12: ...remains on hold before the start of the next lubrication cycle or the standby phase if only one lubrication cycle is set The lube can be adjusted in five ways PS SEP Discharging of lubricant is contr...

Page 13: ...u can view additional information concerning the status of the alarm warning present BASE MENU Allows you to enter the base programming menu STATUS BAR Displays active Alarms Warnings current date and...

Page 14: ...the entire system 3 LUBRICANT From the Lubricant menu it is possible to activate deactivate notifications corresponding to filling and or reorganization of the lubricant contained in the pump 4 SYSTEM...

Page 15: ...the interface navigation between the settings menus and it contains a detailed explanation of every parameter and the possible values that they can assume The pump can be managed with 2 MAIN MENU BASI...

Page 16: ...nd consequently the pump does not start the lubrication cycle To resolve this error you need to change the parameter s with a correct combination of parameters 9 1 1 1 PARAMETERS RELATING TO THE OPERA...

Page 17: ...ted Pulse Count Pulse Count Suspensions 6 Pulse count Not Connected Pulse Count Pulse Count Suspensions 7 Time Pulses Not Connected Pulse Count Pulse Count Suspensions 8 Pulses Timeout Not Connected P...

Page 18: ...TERS RELATING TO LUBRICATION SETTING The following table shows the operating parameters present only in the ADVANCED MENU relating to lubrication and the possible values that can be set The Operating...

Page 19: ...ixed e Pause lamp Conduct of lubrication status output Only lubrication Lub fixed and Pause lamp Lub status output Lubrication output status contact Type P Lubrication Status Output signal type Type N...

Page 20: ...oot Device Device reboot button Time zone Time zone 2H 00M Time zone setting 12H 00M 12H 00M Device Info Device Info Pump general information display button Current date Current date Setting of curren...

Page 21: ...SEP a typical application can be implemented using operating mode 2 PS SEP Pulses with the following settings Basic parameters o Interval Pulses 2 Advanced Parameters o Input 1 Pulses Count o Input 2...

Page 22: ...00s Advanced Parameters o Input 1 Pulses Count o Input 2 Not connected o Number of cycles 1 With this configuration the lubrication phase is formed of a single cycle Number of cycles 1 that starts ev...

Page 23: ...ations shown on the display The pump begins the greasing phase but ends it immediately Defective motor or high output absorption Allow to cool for a few minutes and try again If the problem persists r...

Page 24: ...hours Every 1500 hours Check the fitting connection Check fixing to the parts of the machine Tank level As required Restore the lubricant level in the tank Filling filter As required Check and replace...

Page 25: ...133645 Laser probe tank kit 0039976 Power supply connector 3133646 Venting valve kit 24VDC 0039830 4 pin signals connector 0039976 DIN 43650 connector without cable 0888520 700cc cartridge guard 00390...

Page 26: ...26 15 DIMENSIONS Version 700cc Cartridge Version 400cc Cartridge Version 400cc Cartridge Dimensions in mm in...

Page 27: ...tive 93 112 EEC related to the type of lubricant selected and supplied by the manufacturer NOTE The pump is designed to work with maximum NLGI 2 grade lubricants Use NBR gasket compatible lubricants A...

Reviews: