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8. TROUBLESHOOTING 

 
 

 
 
 

A diagnostics table is provided  below that indicates the main anomalies, the probable causes and the possible solutions. 
If you were not  able to solve the problem after consulting the diagnostics table, do not  try to find the fault by disassembling 
machine  parts  but  contact  the  Dropsa  technical  office  and  report  the  anomalies  that  have  been  discovered,  with  a  detailed 
description. 

                DIAGNOSTICS TABLE 

PROBLEMS

 

PROBABLE CAUSES

 

ACTIONS

 

The pump does not deliver oil 

 

 

It intakes air because the tank is empty 

 

The intake filter is dirty or clogged 

 

The internal fittings are loose or broken 

 
 
 
 

 

The motor rotates backward 

 

Restore the level in the tank and bleed the air 
from the system 

 

Wash the filter with petroleum and blow with 
compressed air 

 

Carefully close all the 
 fittings, making sure there are no leaks and 
replace the broken pipes. 

 

Correctly connect the motor, inverting the 
direction of rotation 

The pump does not deliver oil at 
the required pressure

 

 

Pump deteriorated 

 

Pressure control valve decalibrated 
(therefore the oil returns immediately to 
the tank). 

 

Release valve damaged 

 

Adjustment valve incorrectly calibrated 

 
 
 
 
 

 

Presence of dirt in the by-pass valve 

 

Replace the pump 

 

Tighten the adjustment screw until oil comes out 
of the delivery pipe 

 

 

Replace the by-pass valve 

 

Connect a pipe that is approx. 30 cm long to the 
pump outlet with a pressure gauge applied to the 
free end. Adjust the valve by turning the screw 
and reading the corresponding pressure value on 
the pressure gauge 

 

Remove the components and wash them with 
petroleum. Before reassembling the components, 
check the wear status of the O-ring. Replace the 
entire assembly if necessary 

Line pressure not released

 

 

Control valve with irregular operation 

 

Disassemble and clean the by-pass valve, replace 
the valve if necessary 

Emptying of the main system line 
during the pause time

 

 

Pump or system outlet fittings loosened 

 

Non-return or release valve dirty 

 

Tighten the fittings 

 

Disassemble and clean the by-pass valve, replace 
the valve if necessary 

Lubrication cycle not performed

 

Cycle control pressure switch calibration 
pressure not reached due to: 

 

Line pipe broken or loose fittings 
 

 

Pressure switch calibrated higher than 
the pump 

 

The pump does not deliver oil at the 
required pressure 

 

The pump does not deliver oil 

 
 

 

Replace the pipe - fully tighten the fittings 
 

 

Correctly calibrate the pressure switch 
 

 

See the diagnostics table 
 

 

See the diagnostics table 

 

                   ATTENTION: 

The machine may only be opened and repaired by authorised Dropsa personnel.

 

  

 

Summary of Contents for 3905000

Page 1: ...ACTERISTICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION...

Page 2: ...versatility when used with press lubrication systems machine tools reducers guides chains etc The DRAGON X pump has a built in release valve and can be used in the following types of systems Lubricati...

Page 3: ...el connector optical floating switch DIN 43650 Float Level output signal Clean contact 50V max voltage 40 W max power SPDT Contact Pressure switch Contact closed in the case of max calibration pressur...

Page 4: ...4 4 1 HYDRAULIC SYSTEM The only connection to make is to connect the pump to the point to lubricate or to the metering valves Fig 2 Hydraulic diagram with check valve Fig 1 Hydraulic diagram...

Page 5: ...mounting suitable space must be provided see the installation diagram to prevent abnormal positions or the possibility of impacts fixing holes are provided on the plate see Para 12 Then the pump must...

Page 6: ...the level is off see the image below 4 Turn the screw in opposite way until the green led is on At the end of this procedure the level is correctly set It is possible to re do the calibration followi...

Page 7: ...ions Check the integrity of the pump Check that the pump is at the operating temperature and that there are no air bubbles in the pipes Check that the electric connection was carried out correctly Che...

Page 8: ...e by pass valve Replace the pump Tighten the adjustment screw until oil comes out of the delivery pipe Replace the by pass valve Connect a pipe that is approx 30 cm long to the pump outlet with a pres...

Page 9: ...an improper manner Refer to the local regulations for their correct disposal When demolishing the machine the identification plate and all other documents must be destroyed 11 ORDER INFORMATION 11 1...

Page 10: ...SENSOR LEVEL For the 3L tank 1639201 For the 6L tank 1639202 FLOATING LEVEL INDICATOR For the 3L tank 3133627 For the 6L tank 3133628 DISTRIBUTOR BLOCK 1525370 TANK 3 L 6770033 6 L 6770006 PRESSURE G...

Page 11: ...11 12 DIMENSIONS CONTROL UNITS A B C D E F G 3L pump 330 146 246 195 152 172 80 6L pump 431 250 347 259 148 172 80 3L 24V pump 312 146 246 173 150 151 75 6L 24V pump 413 250 347 253 150 151 75...

Page 12: ...ations Electric current Do not carry out any work on the machine before disconnecting it from the electrical power supply and making sure that no one can reconnect it during the operation All the inst...

Page 13: ...nts and the provisions specified in the machine directive was checked by filling out prepared check lists that are contained in the technical file Two types of lists were used Risk assessment UNI EN I...

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