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The  use  of  the  pump  with  grease  with  a  consistency  NLGI000  must  be  assessed  on  a  case  by  case  basis  given  the  extreme  difference  in  the  sliding 

properties of the compound, which depends both on the viscosity of the base oil as well as the soaps and additives that are used.

 

 

The  use  of  the  pump  with  grease  with  a  consistency  NLGI000  must  be  assessed  on  a  case  by  case  basis  given  the  extreme 
difference in the sliding properties of the compound, which depends both on the viscosity of the base oil as well as the soaps 
and additives that are used. * 
A  comparison  table  is  provided  between  the  classification  of  NLGI  lubricants  (National  Lubricating  Grease  Institute)  and  the 
ASTM classification (American Society for Testing and Materials) for greases for the values that concern the pump. 

 

GREASES 

NLGI 

ASTM 

000 

445 – 475 

 

For further information about the technical specifications and the safety measures to adopt, refer to the product safety sheet 
(Directive 93/112/EEC) relative to the type of lubricant selected and supplied by the manufacturer. 

 

15. OPERATING HAZARDS 

 

Compliance with the essential safety requirements and the provisions specified in the machine directive was checked by filling 
out prepared check lists that are contained in the technical file. 
Two types of lists were used: 
 

 

Risk  assessment (UNI EN ISO 14121-1). 

 

Compliance with the essential safety requirements  Machine Directive –EC 06/42). 

 

The risks that were not completely eliminated, but considered acceptable, are specified below: 
 

 

Electrocution: this can only occur in the case of serious user incompetence. 

 

Use of unsuitable lubricant: the types of fluids that are not compatible with correct pump operation are listed below. * 

 

Contact with harmful fluids. 

 
 

FLUIDS THAT ARE NOT PERMITTED 

FLUIDS 

RISKS 

Lubricants with abrasive additives 

wear of the components inside the pump 

Lubricants with silicone additives 

Pump seizure 

Petrol – solvents – inflammable liquids 

Fire – explosion – damage to the gaskets 

Corrosive products  

Pump corrosion - damage to people 

Water 

Pump oxidation 

Food substances 

They would be contaminated 

 

*  For  more  detailed  information  regarding  product  compatibility  with  particular  fluids,  contact  the  Dropsa  S.p.A.  technical 

office

 

 
 

NOTE:  

The pump was designed to operate with lubricants with a maximum rating NLGI 000.

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Use lubricants that are compatible with NBR gaskets. 
Any internal residual lubricant used for assembly and testing purposes is 32 cSt oil

 

 

Summary of Contents for 3905000

Page 1: ...ACTERISTICS 5 COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION...

Page 2: ...versatility when used with press lubrication systems machine tools reducers guides chains etc The DRAGON X pump has a built in release valve and can be used in the following types of systems Lubricati...

Page 3: ...el connector optical floating switch DIN 43650 Float Level output signal Clean contact 50V max voltage 40 W max power SPDT Contact Pressure switch Contact closed in the case of max calibration pressur...

Page 4: ...4 4 1 HYDRAULIC SYSTEM The only connection to make is to connect the pump to the point to lubricate or to the metering valves Fig 2 Hydraulic diagram with check valve Fig 1 Hydraulic diagram...

Page 5: ...mounting suitable space must be provided see the installation diagram to prevent abnormal positions or the possibility of impacts fixing holes are provided on the plate see Para 12 Then the pump must...

Page 6: ...the level is off see the image below 4 Turn the screw in opposite way until the green led is on At the end of this procedure the level is correctly set It is possible to re do the calibration followi...

Page 7: ...ions Check the integrity of the pump Check that the pump is at the operating temperature and that there are no air bubbles in the pipes Check that the electric connection was carried out correctly Che...

Page 8: ...e by pass valve Replace the pump Tighten the adjustment screw until oil comes out of the delivery pipe Replace the by pass valve Connect a pipe that is approx 30 cm long to the pump outlet with a pres...

Page 9: ...an improper manner Refer to the local regulations for their correct disposal When demolishing the machine the identification plate and all other documents must be destroyed 11 ORDER INFORMATION 11 1...

Page 10: ...SENSOR LEVEL For the 3L tank 1639201 For the 6L tank 1639202 FLOATING LEVEL INDICATOR For the 3L tank 3133627 For the 6L tank 3133628 DISTRIBUTOR BLOCK 1525370 TANK 3 L 6770033 6 L 6770006 PRESSURE G...

Page 11: ...11 12 DIMENSIONS CONTROL UNITS A B C D E F G 3L pump 330 146 246 195 152 172 80 6L pump 431 250 347 259 148 172 80 3L 24V pump 312 146 246 173 150 151 75 6L 24V pump 413 250 347 253 150 151 75...

Page 12: ...ations Electric current Do not carry out any work on the machine before disconnecting it from the electrical power supply and making sure that no one can reconnect it during the operation All the inst...

Page 13: ...nts and the provisions specified in the machine directive was checked by filling out prepared check lists that are contained in the technical file Two types of lists were used Risk assessment UNI EN I...

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