Drolet ULTRA FLAME Installation And Operating Instructions Manual Download Page 1

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ULTRA FLAME

DIRECT VENT GAS STOVE

INSTALLATION AND OPERATING INSTRUCTIONS

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE

FOR YOUR SAFETY

IF YOU SMELL GAS:

1. OPEN WINDOWS

2. TURN OFF MAIN GAS SUPPLY

3. DON'T TOUCH ELECTRICAL SWITCHES

4. EXTINGUISH ANY OPEN FLAME

5. IMMEDIATELY CALL YOUR GAS SUPPLIER

Manufactured by :

DROLET STOVES & FIREPLACES INC.

1700 Leon Harmel

Quebec, Qc (Canada)

G1N 4R9

Tested by :

WARNOCK HERSEY

Rev 07/96 45046A

Summary of Contents for ULTRA FLAME

Page 1: ...UIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FOR YOUR SAFETY IF YOU SMELL GAS 1 OPEN WINDOWS 2 TURN OFF MAIN GAS SUPPLY 3 DON T TOUCH ELECTRICAL SWITCHES 4 EXTINGUISH ANY OPEN FLAME 5 IMMEDIATELY CALL YOUR GAS SUPPLIER Manufactured by DROLET STOVES FIREPLACES INC 1700 Leon Harmel Quebec Qc Canada G1N 4R9 Tested by WARNOCK HERSEY Rev 07 96 45046A ...

Page 2: ...13 DISTANT INSTALLATION 15 VENTING SYSTEM 16 VENT TERMINAL STRAIGHT OUT AND CORNER INSTALLATION 16 17 VENT TERMINAL BASEMENT INSTALLATION 17 VENT TERMINAL ROOF INSTALLATION 18 INSTALLATION OF SIDE PANELS AND PEDESTAL 18 19 GLASS FRONT REMOVAL CLEANING AND INSTALLATION 20 BURNER REMOVAL AND INSTALLATION 20 LOG INSTALLATION 22 EMBER KIT INSTALLATION 23 REFRACTORY PANELS INSTALLATION 24 GOLD TRIM INS...

Page 3: ... efficiency we have included a 140 CFM blower with speed control and thermo switch Your fan will therefore turn itself on or off automatically if you desire Read these instructions and consult your local building authorities before installing this appliance Install the unit and its venting system only as described in these instructions KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE This gas stove ha...

Page 4: ...NITION YOUNG CHILDREN SHOULD BE SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT THE CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS BE KEPT CLEAN DO NOT MODIFY ...

Page 5: ... outer coaxial vent pipes for basement or distant kit installation Valve SIT Model EUROSIT 630 Thermostatic modulating Blower Variable speed 140 CFM Thermo switch 120oF ON 90oF OFF bi metal type Pressure relief device Burst disc Efficiency 75 heating Maximum lenght of venting pipe allowed Straight out installation Vertical rise 0 Max horizontal lenght 5 Max combination of both 5 Corner installatio...

Page 6: ...6 TOP FRONT AND SIDE VIEWS INSTALLATION 5 26 5 16 13 5 32 8 19 5 8 Top view 13 5 8 26 5 16 17 1 2 24 1 8 Front view 19 5 8 2 5 8 6 1 8 18 7 8 29 3 16 10 5 16 18 1 4 Side view ...

Page 7: ...lectrical Code POSITIONING THE STOVE Always locate the stove as near as possible to an outside wall to keep vent length to a minimum Provide adequate accessibility clearances for servicing and proper operation Never install the stove in a hallway or near a staircase since it may block the way in case of a fire VENT TERMINAL LOCATION Your Ultra Flame stove vents through a vent terminal installed on...

Page 8: ...ted soffit straight out or corner installation E 24 Basement or distant installation F 12 Clearance to outside corner G 12 Clearance to inside corner H Not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the centre line of the regulator I 72 Clearance to service regulator vent outlet J 12 Clearance to non mechanical air supply inlet to building or the combust...

Page 9: ... for straight and corner terminals and E5482 for the basement terminal The vent terminal may not be recessed into the wall or siding The vent terminal shall not terminate Within 3 ft of a building mechanical air supply Less than 12 inches from a perpendicular wall In an area which is allocated to the occupancy Under a window that pivots open In addition in a structure with three walls and a roof t...

Page 10: ...ecurely using a pipe joint compound Install a 1 8 NPT plugged tapping for test gauge connection immediately upstream of the gas supply connection to the appliance If you wish to make a direct electrical connection to the blower without using the six foot cord supplied route a 120 volt 60 Hz electrical power supply line to the same location Remove the power cord and connect the 120V line as per the...

Page 11: ...ve the ULTRA FLAME to the desired position and secure in place with four screws Connect the gas line to the stainless steel flex connector supplied FLEX CONNECTOR SHUT OFF VALVE PLUGGED TAPPING STEEL GAS LINE GAS VALVE Check the gas line piping for leaks Use a soap and water solution WARNING DO NOT USE OPEN FLAME TO CHECK LEAKS You are now ready to proceed to the venting kit installation ...

Page 12: ...re resistance Fix the 5 rigid pipe on the stove with three tek screws and cut to leave a 2 1 2 projection over the exterior wall Cut the 8 diameter pipe to be flush with outside face of exterior wall and fix it to the stove with three tek screews throught the radiation shield Seal the pipe joints with silicone The installation inside the house is now completed The next step is to install the vent ...

Page 13: ...e working your way out NOTE All joints must be sealed with RTV silicone 315 C 600 F temperature resistance Fix the reducer 5 to 4 with screws and seal with silicone Fix the 4 flexible pipe to the reducer with locking band and seal with silicone Cut to leave a 2 1 2 projection over the exterior wall Slip on the 90 elbow facing upward Add a spring spacer Spring spacers must be located opposite to th...

Page 14: ...14 VENTING KITS Straight out VENT TERMINAL RADIATION SHIELD min 1 max 60 Corner VENT TERMINAL 45 ELBOW O 60 MAX RADIATION SHIELD VENT PIPES Basement CUT TO LENGTH 10 1 2 X 10 1 2 OPENING ...

Page 15: ... 90 elbows is three For installation proceed in the same manner as the basement installation The venting distant kit No E 5705 contain 15 feet of 4 diameter 2 plys flexible pipe 1 4 diameter union 2 locking bands 15 feet high temperature insulation 6 spring spacers 24 feet of aluminium tape 30 metal screws 1 radiation shield The following pieces must be supplied by the installer Galvanized or blac...

Page 16: ...16 L9001 TIF VENTING SYSTEM ...

Page 17: ... metal screw Install the casing and secure with metal screws provided Install the cover by inserting the tab in the slot on the wall plate and secure with metal screws Seal around the terminal to prevent any water from leaking into the house Seal both ends of the slot where the cover was inserted in wall plate with RTV silicone VENT TERMINAL BASEMENT INSTALLATION Seal with RTV silicone between 8 d...

Page 18: ...adiation shield must be use to cross and insulated wall If vent terminal is more then 5 feet above the roof use roof braces to secure the whole assembly INSTALLATION OF SIDE PANELS AND PEDESTAL Remove the three nuts on each side of the stove Place both panels in position and only screw the nuts back on manually Align the panels with the gold trim and tighten all nuts ...

Page 19: ...nd secure with the supplied screws SCREWS BACK COVER PEDESTAL COVER The paint on your stove will produce light smoke and fumes when heated for the first time We recommend you light the stove and let it burn for at least an hour while providing good ventilation in the room This will cure the paint and help preserve its quality ...

Page 20: ...mbly CAUTION Do not operate your fireplace without a glass front or with a broken glass Cleaning Only clean the glass when cold Clean with liquid type cleaners or soap and water do not use abrasive cleaners which can scratch the glass Installation Put the glass front assembly back in position Insert the hooks of all four clamps in the glass front slots Tighten both top clamps simultaneously Tighte...

Page 21: ... tube by looking through the square hole shown There should be no gap between the venturi tube and the orifice assembly Of there is any it should be filled with silicone washer available from Drolet Stoves Fireplaces inc WARNING NEVER OPERATE THE GAS STOVE WITHOUT HAVING THE ORIFICE PROPERLY INSERTED IN THE VENTURI TUBE THIS COULD RESULT IN SERIOUS DAMAGE TO THE GAS INSERT AND IS A SERIOUS RISK OF...

Page 22: ...ed against the metal retainer on the burner face 4 Place the front of the log with a hole in the first notch from the left in the log holder at the front of the burner and position its back in the back log groove It should be touching the 14 log 5 Place the smallest log sideways on top of both the back and 14 logs with the bend toward the front 6 Put the glass front assembly back in place BACK LOG...

Page 23: ...t the bottom of the fire box and on top of the burner plate Never put to much of these material on the burner The air must pass through the burner easily for oxygen supply CAUTION Blocking gas ports with vermiculite or lava rock will result in poor light up performance and delayed ignition 2 Place five or six pieces of rock wool fibre approximately 1 large on top of the front gas ports Place two o...

Page 24: ...panels by sliding them between the firebox sides and the baffle plate 5 Put the logs back in place 6 Install the glass front assembly GOLD TRIM INSTALLATION Slide both trim pieces from the front over the edges of the stove firebox Make sure the back end of each piece is inserted over the T shaped retainers as shown BOTTOM GOLD TRIM TOP GOLD TRIM BOTTOM OF FIREBOX TOP OF FIREBOX T SHAPED RETAINERS ...

Page 25: ...T 4 Depress and hold the knob while lighting the pilot by pressing the pilot igniter button RED button right of the valve Keep the knob depressed for about 30 seconds Release the knob The pilot should continue to burn by itself If not repeat step 4 Note You may need to press the pilot igniter button more than once to light the pilot 5 Turn the gas valve knob counterclockwise until the main flame i...

Page 26: ...of the thermostat is approximately 55 F at LOW and 100 F at HI SHUTDOWN INSTRUCTIONS Main burner only Turn the gas valve knob clockwise to the pilot position Note Pushing on the knob while turning to extinguish the main flame will prevent the OFF position from accidentally being set Pilot and Main burner Turn the gas valve to the OFF position FAN OPERATION To turn the air blower ON or OFF turn the...

Page 27: ...ly Readjust the pilot flame if necessary as described below or clean the pilot orifice if readjustment is not possible Check the burner for flame lifting or for unusual flame pattern If necessary clean the burner orifice Keep the area clear and free from combustible materials gasoline and other flammable vapours and liquids BURST DISC REPLACEMENT If burst disc under burner move from its location i...

Page 28: ...kit 1 Gold plated door trims 1 REPLACEMENT PARTS ITEM DESCRIPTION QTY 4 Log kit 1 Burner assembly 1 Burner orifice natural gas or propane 1 Pilot assembly natural gas or propane S I T 1 Thermocouple S I T 1 Piezo igniter S I T 1 Gas valve natural gas or propane Eurosit 630 1 Glass side or front 1 Variable speed control 1 Blower 1 Thermo switch 1 Burst disc kit 1 Interrupteur block 1 ...

Page 29: ... limited warranty DROLET STOVES AND FIREPLACES INC will replace defective parts free of charge except the VALVE IGNITION CONTROL BURNER ASSEMBLY LOGS GLASS ASSEMBLY REFRACTORY BLOWER and BLOWER CONTROL DROLET STOVES AND FIREPLACES INC will not compensate for labour costs related to parts replacement The warranty is conditional upon proper installation in accordance with the manufacturer s instruct...

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