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9

MAINTENANCE

CRU

®

V Humidifier

(Non-DI humidifiers with either the LW 415 or
VAPOR-LOGIC

®

3

 Control Systems)

Mineral Precipitate

As evaporation takes place in the CRUV humidifier, some
of the minerals dissolved in the water precipitate out and
float on the water surface. The minerals not removed by
the skimmer (VAPOR-LOGIC

®

3

 option only) will settle to

the bottom of the evaporating chamber.

Cleaning the Evaporating Chamber

The heating element itself is self-cleaning. The mineral
buildup on the element flakes off after reaching a thick-
ness of about 1/16" (2 mm), and settles to the bottom of
the chamber.

Long heater element life can be expected when the
operation of the humidifier is observed for a few weeks
following initial start-up. By observing the mineral build-up
rate, the frequency of both drain/flush use and manual
cleaning can be determined and adjustments made.

CAUTION:  Before this mineral scale builds up on the
underside of the heating element, it must be removed.
Failure to do so may result in premature heater burn-
out.

The CRUV humidifier is designed for convenient cleaning
and maintenance.

To Inspect and Service:

1. Drain evaporating chamber by manually opening

DRAIN valve. Do this by moving lever on valve to
MANUAL position and lock in place.

2. Unscrew probe-rod assembly. Scale should flacke off

easily. Build-up on tips should be scraped off to
remove any mineral residue.

3. Remove the tank cover and wet vac minerals out of

tank (recommended).

4. To remove tank for cleaning, disconnect drain line

union, fill valve supply line, electrical connections to
drain, (disconnecting field wiring in conduit is NOT
recommended,) thermal trip, heaters, fill valve, and
probe. Disconnect steam hose from top of tank and
remove mounting bracket fasteners.

5. Remove evaporating chamber and clean.
6. Install the probe and probe plug assembly. Verify

that ground wire is connected.

7. Replace tank cover, making sure tank is sealed tight.
8. Reconnect drain line union, fill valve supply line,

electrical connections to drain, thermal trip, heaters,
fill valve, and probe. Connect steam hose to top of
tank.

9. Verify drain valve lever is in AUTO position.

10. The CRUV humidifier is again ready to humidify.

Off-Season Shutdown

1. Switch off power.
2. Turn off water supply to make-up valve.
3. Drain evaporating chamber and clean if necessary

(see steps 1 through 9 above).

4. Leave chamber dry, power OFF and water shut-off

valve closed until the next humidification season.

CRUV-DI Humidifier

To Service

1.

Manually open drain valve.

2.

Allow time for the evaporating chamber to cool. If the
tank is hot, cool it down by moving the valve lever
located on the back of the drain valve to the manual
open position – the fill valve will eventually open
allowing cool water to run through the tank until it is
cool enough to handle.

3.

Shut off electrical power to unit.

4.

Shut off water supply to make-up valve.

5.

Make sure evaporating chamber is drained.

6.

Unscrew four cover bolts and remove cover.

7.

Check operation of float valve and low-water cut-out.

8.

Inspect heating elements.

9.

Inspect evaporating chamber and clean if necessary.

10. Inspect cover gasket, and replace if necessary.
11. Replace chamber cover.
12. Verify drain valve is in the closed position.
13. Open water supply valve and turn on electric power.
14. CRUV-DI humidifier is again ready to humidify.
15. If necessary, remove tank as follows:

Remove flexible vapor hose from tank. Close drain
valve.  Disconnect unit from drain and supply water
lines. DO NOT DISCONNECT ANY OF THE
ELECTRICAL CONDUITS.

Off-Season Shutdown Procedure

1.

Switch off electrical power to unit.

2.

Check overall appearance of unit.

3.

Shut off water supply to make-up valve.

4.

Drain evaporating chamber by manually opening
drain valve.*

5.

Visually check electrical components of subpanel.

6.

Leave chamber dry, power off, and water shut-off
valve closed until the next humidification season.

*  With VAPOR-LOGIC

3

 option, the evaporating chamber is automati-

cally drained after 72 hours without a call for humidity when the end-
of-season drain option is ordered.

Summary of Contents for CRUV

Page 1: ...AND SAVE THESE INSTRUCTIONS DRI STEEM CRUV ELECTRIC STEAM HUMIDIFIER Installation Instructions and Maintenance Operations Manual For Toll Free Customer Support Call 1 800 328 4447 cETL LISTED ETL LIS...

Page 2: ...ABLE OF CONTENTS TO THE PURCHASER AND THE INSTALLER Thank you for purchasing our CRU V humidification equipment We have designed and built this equipment to give you total satisfaction and many years...

Page 3: ...gure 3 1 The CRU V Humidifier CRUV 6 25 shown CRUV 2 4 30 and 34 not shown Cover Heater terminal cover Steam outlet Over flow SST ball valve Water supply Cover bolts Float switch Heater element OM 770...

Page 4: ...use a water seal and drain see examples in figures 4 2 and 5 1 The dispersion tube can also be placed vertically in the duct with some models see figure 5 2 Place the control cabinet or electrical sub...

Page 5: ...n Tube Lower Than Humidifier OM 774 1 Tee 3 5 127 mm Water Seal When horizontally mounting the dispersion tube in an air stream that is located lower than the CRUV humidifier a water seal to prevent s...

Page 6: ...1 40 9 600v 3 5 8 8 7 11 5 10 1 11 5 13 5 15 4 20 2 24 1 28 9 32 7 kW 2 0 4 0 6 0 8 0 10 0 12 0 14 16 0 21 0 25 0 30 0 34 0 CRU V Mechanical Electrical Specifications End Elevation OM 2002 Table7 2 C...

Page 7: ...he drain and fill valves remain open for ten more minutes flushing the chamber 4 The drain valve then closes the chamber refills and the fill valve closes The timer resets and the unit resumesnormalop...

Page 8: ...pair and push it on 2 Set the humidistat high enough so that unit will remain on call for at least one hour 3 After about 35 minutes of operation activation will take place causing the drain valve to...

Page 9: ...tight 8 Reconnect drain line union fill valve supply line electrical connections to drain thermal trip heaters fill valve and probe Connect steam hose to top of tank 9 Verify drain valve lever is in...

Page 10: ...ater conductivity 100 supply conductivity then consult factory micromhos cm 2 gr gal min Fill valve is stuck open Check valve for foreign matter Drain Valve not closed Check for correct water flow thr...

Page 11: ...nt or cold state Excessive water pressure 100 psi maximum Obstruction will not allow float valve to seat properly clean or replace with new seat Verify that proper voltage is being applied to heaters...

Page 12: ...l valve output Humidifier does not stop filling Lack of tank to probes electrical continuity water conductivity 100 micromhos cm 2 gr gal or 34 2 mg 1 min Add salt to the tank If this solves the probl...

Page 13: ...l l i f k c e h C p o t s t o n s e o d r e i f i d i m u H g n i l l i f e v l a v n i a r d n e p O r o n a e l C e r u s o l c e t e l p m o c w o l l a t o n l l i w e v l a v n i a r d n i n o i...

Page 14: ...e assy gasket 1 309750 003 8 probe assy CRUV 2 4 1 406270 8 probe assy CRUV 6 34 1 406275 9 3 4 electric valve 24v 1 505400 001 10 tank weldment 1 11 1 4 solenoid valve 24v w flying leads 1 505084 12...

Page 15: ...with conduit fitting 1 406050 100 7 probe assy gasket 1 309750 003 8 probe assy CRUV 6 34 1 406275 9 3 4 electric valve 24v 1 505400 001 10 tank weldment 1 11 1 4 solenoid valve 24 v w flying leads 1...

Page 16: ...float switch assy 1 9 probe assy gasket 1 309750 004 10 seal ring 1 4 18 npt 303 sst 1 306365 11 1 2 sst ball valve assy 1 505000 003 11 end of season drain valve assy not shown 1 505086 003 12 tank w...

Page 17: ...float switch assy 1 9 probe assy gasket 1 309750 004 10 seal ring 1 4 18 npt 303 sst 1 306365 11 1 2 sst ball valve assy 1 505000 003 11 end of season drain valve assy not shown 1 505086 003 12 tank w...

Page 18: ...n ordering Item Description Qty Part No 1 subpanel 13 X 15 1 165720 003 2 DIN rail 2 1 4 long 2 167765 0022 3 DIN rail 4 1 2 1 167765 0045 4 contactor 32A 1 407001 020 4 contactor 60A 1 407001 021 5 t...

Page 19: ...19 MAINTENANCE SERVICE RECORD DATE INSPECTED PERSONNEL OBSERVATION ACTIONS PERFORMED...

Page 20: ...DRI STEEM s limited warranty is made in lieu of and DRI STEEM disclaims all other warranties whether express or implied including but not limited to any IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIE...

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