background image

7

START-UP AND OPERATION

LW415 Electronic Water Level Control Module

When the power is activated, the solenoid-operated water
fill valve will open, filling the evaporating chamber. Filling
will continue until water reaches level A (figure 8-1), at
which time the fill valve will close. To ensure that a water
seal is created in the field-installed water seal, disconnect
probe plug and cable from probe rod assembly (located
on the top of the tank), allowing the fill valve to re-
energize and overfill humidifier tank. This process will
take only seconds; probe plug and cable must then be
reconnected. A call for humidity will then energize the
heating element.

Water Refill

During operation, when the water line drops below level B
the fill valve opens, and remains open until the water line
returns to level A (figure 8-1).

Heater Protection

Should the water line ever drop below level C, the heaters
are de-energized and remain OFF until the water line has
been restored to level C. This feature provides heater
protection in the event of a low-water condition.

Drain/Flush Feature

This control module contains an integral electronic timer
which tracks the humidifying time of the unit.  When this
accumulated time reaches what has been set in the
timer, the drain/flush cycle is activated.
Upon activation, the following sequence occurs:

1.

The drain valve opens and begins to drain surface
water and minerals from the evaporating chamber.

2.

When the height of the water drops to the “REFILL”
level, the fill valve opens.

3.

The drain and fill valves remain open for ten more
minutes, flushing the chamber.

4.

The drain valve then closes, the chamber refills, and
the fill valve closes.  The timer resets and the unit
resumes normal operation.

The electronic timer comes factory-set for drainage after
40 hours of operation.  Alternate settings of 20 hours and
80 hours are available.  See wiring diagram(s) attached to
unit for timer board location and instructions for changing
the timer setting.

Start-up and Checkout Procedures

After the system has been properly installed and con-
nected to both electrical and water supplies, it may then
be started.

Mounting

Check mounting to see that the unit is level and securely
supported before filling with water. Refer to page 6 for
mounting hole locations.

Piping

Verify that all piping connections have been completed as
recommended and that water pressure is available. Refer
to page 5.

Electrical

Verify that all wiring connections have been made in
accordance with all governing codes and the enclosed
wiring diagram. Refer to page 5.

Caution:  Only qualified personnel should
perform start-up procedure.

A simple three-probe conductivity sensor cycles a
solenoid-operated water fill valve to maintain the proper
water levels.

The CRU

®

V humidifier is available with either the standard

LW 415 Electronic Water Level Control Module or the
optional VAPOR-LOGIC

®

3

 microprocessor control system.

If your system is equipped with the VAPOR-LOGIC

3

system, see the 

VAPOR-LOGIC

3

 Operations and Mainte-

nance Manual for more information. Then continue
reading this manual beginning at the maintenance section
on page 9.

OM-211-2

Figure 8-1:  Electronic
Probe Control for
Maintaining Proper
Water Level (CRUV

®

)

A

B

C

Summary of Contents for CRUV

Page 1: ...AND SAVE THESE INSTRUCTIONS DRI STEEM CRUV ELECTRIC STEAM HUMIDIFIER Installation Instructions and Maintenance Operations Manual For Toll Free Customer Support Call 1 800 328 4447 cETL LISTED ETL LIS...

Page 2: ...ABLE OF CONTENTS TO THE PURCHASER AND THE INSTALLER Thank you for purchasing our CRU V humidification equipment We have designed and built this equipment to give you total satisfaction and many years...

Page 3: ...gure 3 1 The CRU V Humidifier CRUV 6 25 shown CRUV 2 4 30 and 34 not shown Cover Heater terminal cover Steam outlet Over flow SST ball valve Water supply Cover bolts Float switch Heater element OM 770...

Page 4: ...use a water seal and drain see examples in figures 4 2 and 5 1 The dispersion tube can also be placed vertically in the duct with some models see figure 5 2 Place the control cabinet or electrical sub...

Page 5: ...n Tube Lower Than Humidifier OM 774 1 Tee 3 5 127 mm Water Seal When horizontally mounting the dispersion tube in an air stream that is located lower than the CRUV humidifier a water seal to prevent s...

Page 6: ...1 40 9 600v 3 5 8 8 7 11 5 10 1 11 5 13 5 15 4 20 2 24 1 28 9 32 7 kW 2 0 4 0 6 0 8 0 10 0 12 0 14 16 0 21 0 25 0 30 0 34 0 CRU V Mechanical Electrical Specifications End Elevation OM 2002 Table7 2 C...

Page 7: ...he drain and fill valves remain open for ten more minutes flushing the chamber 4 The drain valve then closes the chamber refills and the fill valve closes The timer resets and the unit resumesnormalop...

Page 8: ...pair and push it on 2 Set the humidistat high enough so that unit will remain on call for at least one hour 3 After about 35 minutes of operation activation will take place causing the drain valve to...

Page 9: ...tight 8 Reconnect drain line union fill valve supply line electrical connections to drain thermal trip heaters fill valve and probe Connect steam hose to top of tank 9 Verify drain valve lever is in...

Page 10: ...ater conductivity 100 supply conductivity then consult factory micromhos cm 2 gr gal min Fill valve is stuck open Check valve for foreign matter Drain Valve not closed Check for correct water flow thr...

Page 11: ...nt or cold state Excessive water pressure 100 psi maximum Obstruction will not allow float valve to seat properly clean or replace with new seat Verify that proper voltage is being applied to heaters...

Page 12: ...l valve output Humidifier does not stop filling Lack of tank to probes electrical continuity water conductivity 100 micromhos cm 2 gr gal or 34 2 mg 1 min Add salt to the tank If this solves the probl...

Page 13: ...l l i f k c e h C p o t s t o n s e o d r e i f i d i m u H g n i l l i f e v l a v n i a r d n e p O r o n a e l C e r u s o l c e t e l p m o c w o l l a t o n l l i w e v l a v n i a r d n i n o i...

Page 14: ...e assy gasket 1 309750 003 8 probe assy CRUV 2 4 1 406270 8 probe assy CRUV 6 34 1 406275 9 3 4 electric valve 24v 1 505400 001 10 tank weldment 1 11 1 4 solenoid valve 24v w flying leads 1 505084 12...

Page 15: ...with conduit fitting 1 406050 100 7 probe assy gasket 1 309750 003 8 probe assy CRUV 6 34 1 406275 9 3 4 electric valve 24v 1 505400 001 10 tank weldment 1 11 1 4 solenoid valve 24 v w flying leads 1...

Page 16: ...float switch assy 1 9 probe assy gasket 1 309750 004 10 seal ring 1 4 18 npt 303 sst 1 306365 11 1 2 sst ball valve assy 1 505000 003 11 end of season drain valve assy not shown 1 505086 003 12 tank w...

Page 17: ...float switch assy 1 9 probe assy gasket 1 309750 004 10 seal ring 1 4 18 npt 303 sst 1 306365 11 1 2 sst ball valve assy 1 505000 003 11 end of season drain valve assy not shown 1 505086 003 12 tank w...

Page 18: ...n ordering Item Description Qty Part No 1 subpanel 13 X 15 1 165720 003 2 DIN rail 2 1 4 long 2 167765 0022 3 DIN rail 4 1 2 1 167765 0045 4 contactor 32A 1 407001 020 4 contactor 60A 1 407001 021 5 t...

Page 19: ...19 MAINTENANCE SERVICE RECORD DATE INSPECTED PERSONNEL OBSERVATION ACTIONS PERFORMED...

Page 20: ...DRI STEEM s limited warranty is made in lieu of and DRI STEEM disclaims all other warranties whether express or implied including but not limited to any IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIE...

Reviews: