TABLE OF CONTENTS
1.
GENERAL................................................................................................................................................... 1-1
1.1
Scope ................................................................................................................................................. 1-1
1.2
Receipt of the D-1000B Heater .......................................................................................................... 1-1
1.3
Equipment Description ....................................................................................................................... 1-1
1.4
Major Components ............................................................................................................................. 1-3
1.4.1
Shell........................................................................................................................................... 1-3
1.4.2
Fuel Tank................................................................................................................................... 1-3
1.4.3
Combustion Chamber................................................................................................................ 1-3
1.4.4
Burner Head .............................................................................................................................. 1-3
1.4.5
Electric Motor............................................................................................................................. 1-3
1.4.6
Control System .......................................................................................................................... 1-3
1.4.7
Performance .............................................................................................................................. 1-4
1.4.8
Auxiliary Equipment................................................................................................................... 1-4
1.5
Specifications ..................................................................................................................................... 1-4
2.
SAFETY ...................................................................................................................................................... 2-1
2.1
Scope ................................................................................................................................................. 2-1
2.2
Qualified Personnel ............................................................................................................................ 2-1
2.3
Signal Words and Labels ................................................................................................................... 2-1
2.3.1
Danger ....................................................................................................................................... 2-1
2.3.2
Warning ..................................................................................................................................... 2-1
2.3.3
Caution ...................................................................................................................................... 2-1
2.3.4
Important.................................................................................................................................... 2-1
2.4
General Precautions........................................................................................................................... 2-1
2.4.1
Heater ........................................................................................................................................ 2-2
2.4.2
Safety Protections ..................................................................................................................... 2-2
3.
STORAGE & TRANSPORT ....................................................................................................................... 3-1
3.1
Scope ................................................................................................................................................. 3-1
3.1.1
Transport and Storage............................................................................................................... 3-1
3.2
Storage............................................................................................................................................... 3-1
3.2.1
Before storing ............................................................................................................................ 3-1
3.2.2
After storing ............................................................................................................................... 3-1
3.3
Shipping ............................................................................................................................................. 3-1
4.
OPERATIONS ............................................................................................................................................ 4-1
4.1
General............................................................................................................................................... 4-1
4.2
Control Panel...................................................................................................................................... 4-1
4.3
Start Up Procedure for Normal Operations ........................................................................................ 4-1
4.4
Start Up Procedures for Cold Weather Operations............................................................................ 4-2
4.5
Shut Down Procedure ........................................................................................................................ 4-3
4.6
Filling the Fuel Tank ........................................................................................................................... 4-3
5.
MAINTENANCE, and REPAIR PROCEDURES........................................................................................ 5-1
5.1
General............................................................................................................................................... 5-1
5.2
Maintenance....................................................................................................................................... 5-1
5.2.1
Periodic Maintenance ................................................................................................................ 5-1
5.2.2
Daily Maintenance ..................................................................................................................... 5-1
5.2.3
50 Hour Maintenance ................................................................................................................ 5-1
5.2.4
Annual Maintenance.................................................................................................................. 5-2
5.3
Servicing the Fuel Tank ..................................................................................................................... 5-2
5.4
Repairs Procedures............................................................................................................................ 5-2
5.4.1
General Access ......................................................................................................................... 5-2
5.4.2
Removal and Installation Electric Motor Assembly ................................................................... 5-3
5.4.3
Removal and Installation of the Condenser (Capacitor) ........................................................... 5-6
5.4.4
Removal and Installation of Fuel Filter ...................................................................................... 5-7
5.4.5
Removal and Installation of Fuel Pump Assembly .................................................................... 5-8
5.4.6
Removal, Inspection and Installation of Electric Motor / Fuel Pump Coupling.......................... 5-9
5.4.7
Removal and Installation of Fuel Solenoid .............................................................................. 5-11
5.4.8
Removal and Installation of Fuel Nozzle ................................................................................. 5-12