SAMUEL JACKSON HG-4-111OC Service Manual Download | Manualshive

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Summary of Contents for HG-4-111OC

Page 1: ...GAS FIRED HEATER I HG 4 111OC I SAMUEL JACKSON DRYAIRE HEATER...

Page 2: ...l be ON when flame isestablished ALARMSAND ERRORS ALARMS Problemsnot seriousenoughto shut down operation ERRORS Problemswhich requirethat operationscease ALARM PROCEDURE Duringoperation the STATUS lig...

Page 3: ...off If the fan motor starter overloadsand drops out ordinary heaterswill keep burning until the fans have slowed down enoughfor the air flow switch to turn off Inorder to give immediate burner shutoff...

Page 4: ...preset time delay to allow the burner head and pipingto be purged with air Followingthis delay ignition is tried and shouldoccur immediately If ignition is not successful and your model has microproc...

Page 5: ...the HIGH LIMIT controller Remove the button covers on the lefthand top and bottombuttons These are labelled FUNC and SETUP First unlock the controller by pressingSETUP 1time and FUNC 4 times LOCKOUTs...

Page 6: ...ss GPSH COMPONENT LABELS FOR HG 4 111OC PLC C B 7 LLT SP MM ED ssov2 7 7 FL 4F GPG I I llloc u...

Page 7: ...CP 8391 716 FLAME ELECTRODE 12399 FRS 2 6 BURNER FLAME RELAY 16235 R7023B1003 UPPER CABINET GAS PRESSURE GAGE 2 11278 9851933 LOWER CABINET GAS PRESSURE REGULATOR 2 inch 14055 243 8 LOWER CABINET GAS...

Page 8: ...HZ PROGRAMMABLE LOGIC CONTROLLER UPPER CABINET 16708 C28K GAS PILOT VALVE 2 17218 804068 SEQUENCE PANEL COMPLETE 17735 SURGE SUPPRESSOR 16191 ZX 5000 LOWER CABINET UPPER CABINET UPPER CABINET SAFETY...

Page 9: ...G WIRE AND 1 1 4 PLASTIC AIR FLOW TUBE 4 BURNER FLAME ROD WIRES FROM BURNER CABINET RUN OVERHEAD TO THE BURNER BODY 1 1 COND WITH 2 1 4 GA WIRES AND 1 AIR FLOW TUBE 5 THERMOCOUPLES FROM CONSOLE TO PRI...

Page 10: ...120 VAC TO REMOTE n 50 HIGH TEMP ALARM 120 VAC NUETRAL BEFORE MIX T C RED HOT AIR ONLY PIPE I I RED 11 94 r l H FAN START BUTTON a SEE NOTE A a El Dl a 3 3 El Dl REMOTE CONTROL REMOTE CONTROL REQUIRES...

Page 11: ...EAK TEST PERFORMED FOR PASTSIX SHUTDOWNS LEA ELECTRICAL POWER ON BURNER FOR 15MINUTESAFTER SHUTDOWN GASLOW PRESSURE SWITCH FAILED TO OPEN WHEN NO GAS PRESENT CHECK OPERATION OF GLP FAN RELAY AT REMOTE...

Page 12: ...ouslyfor over 24 hours the burnerwill NOTshut down due to this ERROR however if the burneristurned off and an attempt is made to restart it without turning off the fans it will not start andwill displ...

Page 13: ...ner is started One of these checks is the Gas Low Pressure switch GLP If this switch has been bridged or is out of adjustmentthe PLC will not permitthe burner to start until it is fixed To check the G...

Page 14: ...t the fadtoryfor service recommendationsfor this problem ERROR42 This ERRORwill shut the burner down due to excessively high temperaturesoccurring beforethe mixpointwhich the modulatingcontrol isunabl...

Page 15: ...APPLICABLE 0010 LOCAL HOLD ON 0011 LOCAL START OFF USE TO OPEN VALVE P2 0012 AIR SCR SW OFF OPTIONAL FOR PULL THROUGH 0014 FLAME OFF RESET 4 6 7 8 9 10 12 14 AS SHOWN OR HOLD RESET 3 TEST UDC AND MOD...

Page 16: ...w Nowconnect the manometer to the white and blac it will measure the air velocity shouldbeat about insidethe two access doors The ends of their adjusting links can be bolted in a series of holes which...

Page 17: ...n for 15 seconds to purge the burner of any combustible gas Itthen automaticallystepsto 7 STEP 7 The local start stopswitch is now usedto test the ignitiontransformers Turning the switchto STARTturns...

Page 18: ...TOP FOR CONDUITS 1 1 4 FlPT f 3 GAS IN 1 1 4 PIPE I I SPARK AND FLAME WIRE CONDUITS 1 I I 20 1 2 TI 12 3 0 5 1 ELECTRIC STUB UPS HERE TO ENTER CABINET FROM FLOOR NOT INCLUDED 7 1 2 9 1 DIMENSIONS IN I...

Page 19: ...rom the atmosphere so that a vaporizer will not be necessary To be compatible with the quantity of LPG received i n each delivery a larger tank may be necessary A battery of small tanks of the desired...

Page 20: ...ocation where vented gas cannot re enter the building without ex treme dilution The terminating end shall be protected against water entry and bug screened Vent pipe shall be of adequate size so as to...

Page 21: ...14 1 3 4 314 1 3 4 3 4 314 1 1 2 1 1 4 1 3 4 314 2 1 1 2 1 1 4 1 1 2 1 1 2 1 114 1 1 4 1 114 2 1 1 2 1 114 1 114 1 2 1 2 2 1 1 2 1 1 4 1 114 3 2 2 1 1 2 1 112 3 2 1 1 2 1 1 2 1 1 4 3 2 1 2 2 2 1 1 2 4...

Page 22: ......

Page 23: ...7104 18729 18723 18726 17405 14445 17091 QTY USED 1 1 2 2 1 1 13 1 1 1 1 1 1 12 DESCRIPTI0N Digital Temperature Control UDC 3000 Digital Temperature Control UDC 3000 with Alarm and RSP 1 NC Contact 1...

Page 24: ...D ON 31 1 2 80 CM DIA CIRCLE I INLET AND OUTLET FLANGES IDENTICAL TOP VIEW GONNECTlON D W I THIS CIRCULAR FLANGE WILL FIT THE OCTAGONAL OUTLET FLANGE I OUTLET REDUCER NOT FURNISHED 13 1 2 34 3 I T i i...

Page 25: ...0 CM DIA CIRCLE CONNECTlON DETAIL THIS CIRCULAR FLANGE WILL FIT THE OCTAGONAL INLET AND OUTLET FLANGE 4 i i i i i j INLET AND OUTLET FLANGES IDENTICAL TOP VIEW 13 1 2 34 3 I OUTLET REDUCER NOT FURNISH...

Page 26: ...ASSEMBLY INSTRUCTIONS FOR 16565 3180 SUPPORT AND SCREEN ASSEMBLY FOR 6 89 4 _ _ HG 4 1110C 16674 16677 4 PLACES r A U N HEAD CAP SCREW SCREEN RETAINERS 8 PLACES...

Page 27: ...E MOUNTING I FACE 11 WIDE X 8 HIGH I r U I 10 I I I I l o L AFTER MIX TEMP SAMUEL JACKSON PwUARllEnP lxJNmxm 0 0 I BEFORE MIX TEMP 101 I I 01 A MINIMUM DEPTH I 7 UDC 3000 10 3 4 W SAMUEL JACKSON INC I...

Page 28: ...r SIGNAL FROM THE PLC IN T H I S 5M OF THE REMOTE CONTROL THE 16400 AND 17400 LOCATION FOR THE HOLD REMOTE CONTROLS INCLUDE A FAN RELAY FOR THIS CIRCUrr T H I S SHOULD BE PURPOSE MRlM THE COIL WLTAGE...

Page 29: ...B ED MM u OUTPUTS OM 4to100 RED RED YELLOW X WITE BLUE 2 BLACK BLUE 3 BROW 4 ORANGE 7 YELLOW 0 BLACK WOLET U BLUE L1 7 1 OM t0102 84 BROm COUNT l rl 010 4 0105 0106 0107 0108 0109 0110 REMOTE STATUS...

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