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ENGINE MAINTENANCE SCHEDULE
7/20, P65
Note:
This is a recommended maintenance. The failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior
to the completion engine useful life. Ingersoll Rand, however, urges that recommended maintenance service is performed at the indicated intervals.
EXPLANATION OF MAINTENANCE SCHEDULE
The following is a brief explanation of the services listed in the preceding Engine Maintenance schedule.
1.
Oil level.
Check that the oil level is between the max. and the min. level marks.
Add oil to the max. level mark if it is below the min. level.
If it is above the max. level mark, drain oil until the max. level is reached.
2.
Engine oil replacement
Change at 200 hours or 6 months, whichever comes first.
3.
Oil filter element replacement
Change at 200 hours or 6 months, whichever comes first.
4.
Fuel leakage
Replace any damaged or malfunctioning parts which could cause leakage.
5.
Draining water in fuel
filter/separator.
Drain off water in the fuel filter/separator bowl.
6.
Fuel filter element
replacement
Replace both primary (filter/separator) and secondary elements at 400 hours or 6 months whichever come
first.
7.
Injection nozzle check
Check injection opening pressure and spray condition. (This is a recommended maintenance item
).
Consult your local Ingersoll Rand branch or distributor.
8.
Coolant level.
Check coolant level and add coolant if necessary.
9.
Coolant leakage check
Replace any damaged or malfunctioning parts which could cause leakage.
10.
Radiator filler cap fitting
condition
The radiator cap must be installed tightly and sealing correctly.
11.
Fan belt tension check
Check and adjust fan belt deflection. Look for cracks, fraying and wear. Replace if necessary.
12.
Coolant temperature
Normal running temperature is 75 to 85
C (167 to 185
F). Check and repair the cooling system if temperature
is abnormal.
13.
Coolant replacement
Change coolant at intervals of 800 hours or 12 months, whichever comes first.
14.
Radiator external face
cleaning
Check monthly. Clean at intervals of 200 hours or 3 months, whichever comes first. In very dusty
environments, more frequent cleaning might be necessary.
15.
Cooling system circuit
cleaning
Clean at intervals of 2000 hours or 24 months, whichever comes first.
16.
Radiator filling cap function
check
Check radiator pressure cap periodically for proper operation. Consult your local Ingersoll Rand branch or
distributor.
17.
Battery electrolyte level
check
Replenish with distilled water if necessary.
18.
Battery cleaning
Clean the terminals
19.
Battery charge condition
If cranking speed is too slow to start the engine, charge the battery.
20.
Air filter element replacement
Change element at 400 hrs or sooner if the restriction indicator shows red.
21.
Cylinder compression
pressure
Consult your Ingersoll Rand dealer or distributor
22.
Valve clearance check
Check and adjust every 800 hours. Consult your Ingersoll Rand dealer or distributor
