Doosan 25/300, Electronic Service Manual

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Book No. 22772784 (9--8--06)
HP1300/1600WCU Electrical Manual
Use of Harness Tools
These pictures describe the proper methods of
use of harness tools.
Proper removal tool usage is shown in the above
picture. The removal tools are color coded as to
wire size. The Table below lists the colors and
wire sizes.
Removal
Tool Color Wire Size P/N
Red 20--24 54699640
Blue 16--18 54699632
Yellow 12--15 54699624
Green 8--10 54699616
The wire is placed into the slot on the removal tool
and the tool is slid along the wire inserted into the
back of the connector. Gently pull on the wire as
the tool is pushed into the connector. The pin
should release from the connector. To insert a pin,
push it into the connector until it locks.
Removal Tools
This picture shows the various removal tools for
the Deutsch connectors.
The following two pages will show how the
Deutsch crimp tools are to be used. One is used
for machined contacts and the other for stamped
and formed contacts.