DongFeng DFA1101GZ5AD6J-907, Service Manual

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Transmission
MT-2
Tightening Torque
Transmission Dismount
Before disassemble the assembly, switch the ignition key to OFF, and wedge up the front and rear wheel to
ensure the safety.
1.Screw off the drain plug screw, drain off the lubricant oil from the underpart of the transmission;
2.Disassemble the driving shaft assembly and central support bearing;
3.Remove the speedometer flexible shaft;
4.Disassemble transmission control system
5.Remove the return spring and dowel pin of the clutch slave cylinder then safely put the clutch slave cylinder
assembly onto the frame;
6.Remove wire and tube.
7.Disassemble the transmission with transmission jack and steel wire.
Item
Tightening Torque （ N.m ）
Clutch housing connecting bolt 142~186
fasten nut of propeller shaft connecting flange 333~549
Transmission upper cover fixed bolt and nut 32~42
Transmission cover fasten bolt 20~26
Reversing lamp switch and neutral position switch 20
Power take-off housing connecting bolt Standard 47~63
Countershaft rear bearing cover fixed bolt 59~79
Fixed bolt of mainshaft rear bearing seat
M12 59~79
M14 93~124
Fixed bolt of drive gear shaft bearing cover 33~44
Reverse gear shaft locking plate bolt 20~26
Mainshaft front locking nut 300
Oil drain screw plug and filler port screw plug 120~140
Gear shift guide bolt 40
Countershaft rear locking nut 300