Donaldson Torit FKB Service Instructions Manual Download Page 48

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126

•

Engine Air Filtration

FVG Cycloflow

™

Air Cleaners

MEDIUM DUST AIR CLEANERS

www.buydonaldson.com

126

•

Engine Air Filtration

Horizontal Mount, Integral Vacuator

™

Valve

Severe Duty, Two-Stage Filtration for Large Construction & Mining Machines

Applications

• Allows up to 1200 cfm airflow

throughput per air cleaner

• Horizontal installation

• Designed for large industrial

and construction machines —

crawler tractors, crane loaders,

excavators, and air compressors

with large engines operating in

severe dust environments

Air Cleaner Features

• Unique, flared inlet allows

maximum airflow with low

restriction

• 21" body diameters

• Two-stage air cleaning deals with

very dusty environment:

(1) Built-in louver spins air to

separate up to 85% of incoming

dust before it reaches the filter

(2) Primary filter removes up to

99.99% of the remaining dust

• Built-in Vacuator

™

Valve collects

and releases pre-cleaned dust

• Safety filter on all models

protects engine inlet during

primary filter change out

• Housing is metal and coated with

a corrosion and chemical resistant

polymer paint

Filter Features

• Replacement filter choices

include an extended service, high

efficiency filter for restriction

maintenance, or a standard life

filter for scheduled maintenance

Accessories

• See the Accessories section for

details on Donaldson air intake

add-ons that can enhance the

performance of your system

• Each FVG is tapped to accept a

filter service indicator

• Order mounting bands, hoods,

and other accessories separately

Filter end cap

is access cover

doubles housing

cover

Air Inlet

Vacuator

™

Valve

FVG air cleaners are used in

tandem on this underground

mining equipment to double

the airflow throughput to the

engine.

Mounting Bands

(2 required), order

separately.

Primary Filter

Safety Filter

Summary of Contents for FKB

Page 1: ... G100035 G100319 G100398 G110206 G100036 G100319 G100395 G100297 G120012 G120417 G110206 G120014 G120415 G110206 G120036 G120415 G110206 G120037 G120417 G110206 G140022 G140523 G130097 G140054 G140523 G130097 G140055 G140526 G130097 G160078 G160679 G150092 Upgrade FWG to FPG or FRG Older FWG Upgrade Style G042503 G042544 FPG G042529 G042544 FPG G052510 G057511 FPG G052512 G057511 FPG G065266 G0700...

Page 2: ...Lightweight AlternativeTwo Stage Air Cleaner Designed for horizontal installation The FKB s plastic housing and durable construction enables installation in all types of operating environments and temperature ranges from 40 C to 82 C operating in medium dust conditions with engine air flow from 70 to 207 cfm 2 to 5 9 m3 min FKB05 FKB04 FKB06 FKB air cleaners effectively reduce contaminants flowing...

Page 3: ...n cause premature air cleaner structural failure Sustained temperature tolerance 40 ºF to 180 F 40 ºC to 82 C Do not install next to components that exceed the maximum temperature 180 ºF 82 ºC like a turbocharger muffler exhaust pipe or other high temperature component Air Cleaner Features Smaller in diameter compared to competitive brands with similar airflow Improved handling and maintenance lig...

Page 4: ...e out the End standard flow filters When spec ing an Air Cleaner Determine the airflow requirements of your engine then find the corresponding cfm airflow in the table at right The restriction numbers shown in inches of water indicate the approximate initial restriction of each model air cleaner at that cfm If there are two air cleaner models that fit your parameters choosing the one with the lowe...

Page 5: ...ight Loc J Height K B045008 5 22 2 00 2 00 13 46 3 88 2 83 1 60 6 18 7 44 2 1 lb 2 02 2 82 133mm 51mm 51mm 342mm 99mm 72mm 41mm 157mm 189mm 1 0 kg 52mm 72mm B055006 5 97 2 50 2 50 15 89 3 88 2 88 1 93 6 18 9 61 3 2 lb 2 05 3 03 152mm 64mm 64mm 404mm 99mm 73mm 49mm 157mm 244mm 1 4 kg 52mm 77mm B065045 7 09 3 00 3 00 16 06 4 72 2 87 2 07 7 41 9 50 3 7 lb 2 05 3 54 180mm 76mm 76mm 408mm 120mm 73mm 53...

Page 6: ... Air Inlet Outlet to Engine Safety Filter Service Cover Unique twist and lock filters ensure proper positioning during filter service FKB air cleaners assemblies include primary and safety filters FKB Service Parts Accessories B045008 FKB Cover P606497 Filter primary P604457 3 Filter safety P603729 3 Vacuator Valve P158914 Elbow 45º P105541 Elbow 90º P105529 Informer indicator 25 H2O X002277 Inlet...

Page 7: ...en the restriction level has reached the maximum recommended by the engine or equipment manufacturer or on a regular service schedule Remove the Primary Filter Unlatch and remove the service cover on the FKB air cleaner To remove the primary filter press and rotate the filter counter clockwise until free Then extract the primary filter by slowly pulling it out of the housing Note Avoid dislodging ...

Page 8: ...stem With a clean damp cloth thoroughly clean the inside surface of the housing seal and lock surfaces Inspect the New Filters Inspect the new primary and safety filters for any damage voids cuts tears or indentations in the media or urethane sealing surfaces Install the Safety Filter Remove the dampened towel from the outlet tube that was used to protect the induction system during servicing Inst...

Page 9: ... cover Reset the Filter Indicator and Inspect the Air Cleaner System If your system has a restriction indicator reset the device Inspect and torque all clamps bolts and connections in the entire air intake system Check for holes in piping and repair if needed Close up of Filter Stop 9 8 FKB Air Cleaners Service Instructions Note If you perform filter maintenance service on a schedule vs using serv...

Page 10: ... environments and temperature ranges from 40 ºF to 180 F 40 C to 82 C operating in medium dust conditions with engine airflow from 265 to 630 cfm The B080080 has non metal primary and safety filters The primary filters for the B100127 and B120420 have metal outer liners The air cleaner models ship with both the primary and safety filters Like our FKB and PSD models these air cleaners feature built...

Page 11: ...r service indicator port Cover latch position allows for minimum service clearance and eases filter service Built in mounting brackets on air cleaner body eliminate the need for mounting bands Outlet to Engine Latched cover makes filter change a snap with minimal service clearance required Inlet Installation Recommendations Air cleaner orientation is horizontal with the drop tube pointing down wit...

Page 12: ...restriction numbers shown in inches of water indicate the approximate initial restriction of each model air cleaner at that cfm If there are two air cleaner models that fit your parameters choosing the one with the lower restriction will provide longer filter service life When calculating total initial restriction of the entire air intake system include the restriction caused by ducting elbows and...

Page 13: ...t Loc J Height K B080080 9 11 4 00 4 00 16 75 5 50 2 40 3 14 7 78 14 76 5 52lb 1 57 4 33 231 3mm 102mm 102mm 425mm 140mm 61mm 80mm 198mm 375mm 2 5kg 40mm 110mm B100127 11 31 5 00 4 50 22 25 7 80 2 82 3 47 8 85 19 41 13 00lb 1 97 5 71 287mm 127mm 114mm 565mm 198mm 72mm 88mm 225mm 493mm 5 95kg 50mm 145mm B120470 13 00 6 00 5 00 23 68 8 58 2 81 3 95 9 63 20 71 20 00lb 1 97 6 50 330mm 152mm 128mm 601m...

Page 14: ...9 3 Filter safety P611540 3 Hump hose P114317 Informer indicator 25 H2O X002277 Inlet hood metal H000165 Inlet hood plastic H000469 Outlet band clamp P148344 Vacuator Valve P158914 B120470 XRB Cover P608117 Elbow 45º P109021 Elbow 90º P107844 Elbow 90º reducing P143895 Filter primary metal liner P608116 3 Filter safety P608391 3 Hump hose P105610 Informer indicator 25 H2O X002277 Inlet hood metal ...

Page 15: ...Unlatch and remove the service cover on the air cleaner to access the filters Remove the Primary Filter The primary filter makes such a tight seal that you will encounter some initial resistance similar to breaking the seal on a jar To break the seal grab the end of the filter and gently move the filter from side to side and pull it out of the housing Application Note Avoid dislodging contaminant ...

Page 16: ...nspect the Primary and Safety Filters Inspect new filters for any damage voids cuts tears or indentations in the media or urethane sealing surface If the filter is damaged do not install Install the Safety Filter Remove the dampened towel from the outlet tube that was used to protect the induction system during servicing Install the safety filter by pressing it firmly in place until seated When pr...

Page 17: ...r use the service cover to push the filter into place Refasten latches to secure the cover and make sure that the latches penetrate the slots in both the body and the cover Inspect the Air Cleaner System Inspect and torque all clamps bolts and connections in the entire air intake system Check for holes in piping and repair if needed Reset the filter service indicator if applicable 9 If you perform...

Page 18: ...oduction techniques that result in air cleaners that are corrosion free and lighter in weight than traditional metal air cleaners yet without sacrificing sturdiness Our extensive vibration testing reveals this to be a more durable design than most metal air cleaners The filter inside the air cleaner is also quite different from the traditional design one piece molded urethane endcaps encase the en...

Page 19: ...deal for Compressors and generator sets Construction and in plant vehicles On and off highway vehicles Marine and offshore equipment Air Cleaner Features Easy to service No tools needed Usually done in 5 minutes or less Durable plastic housing corrosion free and lightweight Two stage air filtration Built in tangential pre cleaner ahead of primary filter removes up to 85 of incoming dust Choose 90 ...

Page 20: ...0902251 256 317 346 G0902191 1 Models with twist off cover design no latches 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc When Selecting an Air Cleaner Determine the airflow requirements of your engine then find the corresponding cfm airflow in the table at right The restriction numbers shown in inches of water indicate the approximate initial restriction of eac...

Page 21: ... Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc continued FPG Air Cleaner Performance Curves Restriction Dust Capacity G065432 G065433 G070017 G070018 G070019 G070020 G082525 G082526 G082527 G082528 2011 Donaldson Company Inc 2011 Donaldson Company Inc G090219 G090225 2011 Donaldson Company Inc ...

Page 22: ...ly have one order the safety filter listed in the Service Parts table 2 Mounting band specifications and ordering information are on next page 3 Inlet Hoods A plastic inlet stack up to 18 457mm tall may be added supporting a plastic inlet hood See the Accessories section for information on optional inlet hoods and filter service indicators Warning Do not add a pre cleaner or any intake accessory o...

Page 23: ... yes 8 35 3 75 3 50 14 23 5 43 2 11 2 11 6 01 13 91 5 8 lbs 4 13 212mm 95mm 89mm 361mm 138mm 54mm 54mm 153mm 353mm 2 6 kg 105mm G082528 no 8 35 3 75 3 50 14 23 5 43 2 11 2 10 6 01 9 57 5 2 lbs 4 13 212mm 95mm 89mm 361mm 138mm 54mm 53mm 153mm 243mm 2 3 kg 105mm Models with Straight outlet tube G042544 no 4 80 1 75 1 75 7 45 3 27 3 24 1 48 3 96 5 39 1 3 lbs 1 88 122mm 44mm 44mm 189mm 83mm 82mm 38mm ...

Page 24: ... 99 51 n a 0 56 253 P7805321 9 48 241 5 47 136 5 63 143 1 99 51 n a P7805941 10 55 268 5 90 150 5 63 143 3 15 80 n a Metal Bands H008442 4 80 122 3 07 78 2 76 70 1 57 40 3 34 85 0 70 317 H008443 5 75 146 3 54 90 3 15 80 1 99 51 3 83 97 1 30 590 H0084412 6 79 173 3 94 100 3 54 90 1 99 51 4 35 111 1 40 635 H008444 6 79 173 3 94 100 3 54 90 1 99 51 4 35 111 1 40 635 H002070 7 19 183 4 09 104 3 74 95 ...

Page 25: ...H I kg Loc J FPG Alexin Models with Twist Off Cover 90º and Straight Outlet Tubes G0902191 yes 9 53 4 50 3 50 15 75 6 69 2 11 2 42 10 44 12 79 8 8 lbs 4 13 242mm 114mm 89mm 400mm 170mm 54mm 62mm 260mm 325mm 4 0 kg 105mm G1003171 yes 10 55 4 50 4 00 16 85 7 28 2 37 2 85 10 60 13 98 11 1 lbs 4 72 268mm 114mm 102mm 428mm 185mm 60mm 73mm 269mm 355mm 5 1 kg 120mm G0902252 yes 9 53 4 50 4 00 15 75 6 69 ...

Page 26: ...tal H002023 Mounting Bands plastic P777732 Outlet band clamp P148342 Vacuator Valve P158914 G090219 G090225 FPG Cover P780524 Elbow 45º P105545 Elbow 90º P105533 Elbow 90º reducing P121482 Filter primary P780522 Filter safety P780523 Hump hose P105609 Informer indicator 25 H2O X002277 Inlet hood metal H000170 Inlet hood plastic H000468 Mounting Bands plastic P780532 Outlet band clamp P148343 Vacua...

Page 27: ... tightly over the outlet tube and there will be some initial resistance similar to breaking the seal on a jar Gently move the end of the filter back and forth to break the seal then rotate while pulling straight out Avoid knocking the filter against the housing Visually Check the Safety Filter and Clean Both Surfaces of the Outlet Tube If your air cleaner has a safety filter visually check it whil...

Page 28: ...ter rim of the filter not the flexible center No cover pressure is required to hold the seal in place and you should NEVER use the service cover to apply pressure This could damage the housing and fasteners and void the warranty If the service cover presses against the filter before the cover is fully in place remove the cover With the cover off push the filter farther into the air cleaner by hand...

Page 29: ...t work in airflow ranges of 82 to 1600 cfm Two Stage Filtration Both Style A and B have an integral pre cleaning stage that separates up to 85 of the incoming dust The primary filter stops the rest resulting in engine air that is 99 99 free of dust The FRG Air Cleaner on this Tyler Ag Sprayer eliminates 99 99 of the dirt from the engine airstream while providing up to 945 cfm airflow to the engine...

Page 30: ...ng the unit directly to the engine is not recommended excessive engine vibration can cause premature air cleaner structural failure Filter Features The RadialSeal filter inside the air cleaner is also quite different from Axial filters Its one piece molded urethane endcaps encase the filter media and liners thereby reducing the number of components and increasing sealing reliability The inside sur...

Page 31: ...bs kg Style A Bolt Clamp Service Cover 82 95 107 G052685 5 5 2 5 93 107 120 G052686 5 2 2 4 132 155 173 G065541 7 6 3 4 152 195 232 G065551 7 1 3 2 198 228 255 G080582 11 0 5 0 224 258 287 G080585 10 5 4 8 268 315 357 G090245 13 1 5 9 295 344 385 G090250 12 1 5 5 283 332 375 G100395 30 1 13 7 328 388 435 G100398 28 6 13 0 315 350 418 G120415 26 5 12 0 408 458 528 G120417 28 1 12 7 486 570 644 G140...

Page 32: ...leaner Performance Curves Restriction Dust Capacity G065551 Style A G080582 Style A G080585 Style A G090245 Style A G090250 Style A G065541 Style A 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc ...

Page 33: ...leaner Performance Curves Restriction Dust Capacity G100395 Style A G100398 Style A G110206 Style B G110214 Style B G120415 Style A G100297 Style B 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc ...

Page 34: ...leaner Performance Curves Restriction Dust Capacity G130097 Style B G130107 Style B G140523 Style A G140526 Style A G150092 Style B G120417 Style A 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc 2011 Donaldson Company Inc ...

Page 35: ... in mm in mm in mm in mm in mm in mm in mm in mm in mm Style B Latch Service Cover G100297 10 2 259 4 5 114 4 0 102 16 93 430 3 54 90 10 63 270 15 00 373 2 59 66 8 07 205 2 81 72 G110214 11 0 279 5 0 127 4 5 114 13 78 350 4 13 105 10 81 275 17 00 428 2 64 67 7 50 191 2 96 75 G110206 11 0 279 5 0 127 4 5 114 19 28 490 4 13 105 10 81 275 17 00 428 2 64 67 7 50 191 2 96 75 G130107 13 0 330 6 0 152 5 ...

Page 36: ...44 316 2 46 62 7 25 184 G080585 8 00 203 3 75 95 3 50 89 15 84 402 2 38 60 7 96 202 12 44 316 2 46 62 7 25 184 G090245 9 00 229 4 50 114 4 00 102 16 90 429 2 84 72 8 27 210 16 90 429 2 43 62 8 75 222 G090250 9 00 229 4 50 114 4 00 102 16 90 429 2 84 72 8 27 210 16 90 429 2 43 62 8 75 222 G100395 10 19 259 4 50 114 5 00 127 21 03 534 3 38 86 8 96 228 13 06 332 2 10 53 8 09 205 G100398 10 19 259 4 5...

Page 37: ...Shipped with air cleaner initially 8 Cover assembly includes latches but no Vacuator Valve FRG Service Parts Accessories G052686 FRG Style A Clamp P002904 Cover P120279 Elbow 45º P105543 Elbow 90º P105531 Filter primary P600043 3 Filter safety optional P600047 Informer indicator 25 H2O X002277 Inlet hood plastic H001378 Mounting band P002348 2 Outlet band clamp P148339 Vacuator Valve P158914 G0526...

Page 38: ...rmer indicator 25 H2O X002277 Inlet hood metal H000170 Inlet hood plastic H000468 Mounting band P004073 2 Outlet band clamp P148343 Vacuator Valve P158914 G100297 FRG Style B Cover P538200 8 Elbow 45º P105545 Elbow 90º P105533 Elbow 90º reducing P121482 Filter primary P781039 3 Filter safety P777639 3 Gasket cover P537308 Hump hose P105609 Informer indicator 25 H2O X002277 Inlet hood plastic H0004...

Page 39: ... P106771 Clamp P100866 Dust cup cover P109297 Elbow 45º P105547 Elbow 90º P105535 Filter primary P532503 3 Filter safety P532504 3 Hump hose P105612 Informer indicator 25 H2O X002277 Inlet hood metal H000275 Inlet hood plastic H000606 Mounting band H000350 2 O ring P017335 Outlet band clamp P148347 Vacuator Valve P103198 G140526 FRG Style A Baffle metal P106771 Clamp P100866 Dust cup cover P109297...

Page 40: ... with a Vacuator Valve visually check and physically squeeze it Visually Check the Safety Filter and Clean Both Surfaces of the Outlet Tube If your air cleaner has a safety filter visually check the safety filter in place for signs of damage Do not remove the safety filter unless it is damaged or due for replacement Also verify that the safety filter is properly seated in the housing The safety fi...

Page 41: ...e servicing the safety filter at this change out seat it properly into position before installing the primary filter Insert new filters carefully Seat the primary filter by hand making certain it is inserted completely into the air cleaner housing To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center No cover pressure is required to hold the seal in...

Page 42: ... openings and tubes on pre cleaners to make sure they are not plugged Replace any units that are damaged Damaged or dented units will not operate properly Check Connectors for Tight Fit Make sure service indicators are reset and in proper working order Check that all mounting bands clamps bolts and connections in the entire air cleaner system are tight Check for holes in piping and repair or repla...

Page 43: ...body diameter Two stage filter system the first stage removes up to 85 of incoming dust with a tangential air inlet Inlet on side outlet on end G flow Already tapped to accept filter service indicator 1 8 27 NPT male Safety filter protects engine inlet during filter change out Vacuator Valve automatically releases the pre cleaned dust Housing is metal and coated with a black corrosion and chemical...

Page 44: ...ting total initial restriction of the entire air intake system include the restriction caused by ducting elbows and pre cleaners The only difference in these two models is the position of the inlet on the air cleaner body For location and dimensions see details on next page Initial Airflow Restriction Airflow CFM H20 Weight 6 8 10 Air Cleaner Models lbs kg 1465 1680 1870 G210007 G210010 88 40 FTG ...

Page 45: ...7 21 00 546 10 00 254 10 00 254 24 13 613 13 00 330 17 40 442 24 13 613 3 54 90 G210010 21 00 546 10 00 254 10 00 254 24 13 613 13 00 330 17 40 442 24 13 613 3 54 90 Mounting band 2 required H770068 Primary Filter P182040 Standard or EAF5040 High Efficiency Vacuator Valve P105220 Air Cleaner Housing metal body Safety Filter P117781 FTG Service Parts Clip P105738 Wing Nut P116175 Safety Signal X004...

Page 46: ... gently from the housing Accidental bumping will shake dirt loose inside the filter housing Visually Check the Safety Filter Visually check the safety filter without removing it Replace if damaged or every three primary filter changes Also verify that the safety filter is properly seated in the housing If the safety filter is to be replaced it should be done immediately or the clean air outlet sho...

Page 47: ... was not firmly sealed or that a dust leak exists Identify the cause of any leak and rectify it before installing a new filter Inspect New Filters Before installing the new filters visually inspect them for shipping damage and gasket integrity If a filter is damaged do not install it If desired write the date of the filter change on the outer end of the filter end cap Install the New Filters First...

Page 48: ...ry filter removes up to 99 99 of the remaining dust Built in Vacuator Valve collects and releases pre cleaned dust Safety filter on all models protects engine inlet during primary filter change out Housing is metal and coated with a corrosion and chemical resistant polymer paint Filter Features Replacement filter choices include an extended service high efficiency filter for restriction maintenanc...

Page 49: ... Determine the airflow requirements of your engine then find the corresponding cfm airflow in the table below The restriction numbers shown in inches of water indicate the approximate initial restriction of each model air cleaner at that cfm If there are two air cleaner models that fit your parameters choosing the one with the lower restriction will provide longer filter service life When calculat...

Page 50: ...nce Cleaner A B C D E F G H I Weight Models in mm in mm in mm in mm in mm in mm in mm in mm in mm lbs kg G140195 13 95 354 7 00 178 6 00 152 20 87 530 10 98 279 3 88 99 5 75 146 12 71 323 20 72 526 48 22 G160376 16 00 406 7 00 178 7 00 178 20 87 530 13 00 330 3 88 99 5 28 134 13 80 351 20 72 526 62 28 G160587 16 00 406 7 00 178 7 00 178 24 87 632 13 00 330 3 88 99 5 75 146 13 80 351 24 50 622 66 3...

Page 51: ...350 Outlet band clamp P148347 Pin P109107 Retainer P105738 SafetySignal indicator X004816 Vacuator Valve P103198 Wing nut P116175 G160376 FVG Elbow 45º P105548 Elbow 90º P105536 Filter primary P124867 Filter safety P124866 Gasket washer P105740 Hump hose P105613 Informer indicator 25 H2O X002277 Inlet hood metal H000339 Inlet hood plastic H000607 Mounting band H000351 2 Mounting bands metal H00035...

Page 52: ...filters are the highest rated medium pressure filters available Fuel Filtration Expanded line of fuel filters protect engine components and extend equipment life Includes a full complement of filters to fit Stanadyne and Racor fuel systems and Cummins engines Twist Drain valves turn the complicated task of removing water into an easy process Mufflers Exhaust Accessories For more than 60 years Dona...

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