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B. SPECIFICATIONS (FIG. 

.B) WARNING

MODEL NO.‘s

CAL136 CAL36 ELECTRIC

.207

.207

HEATER

Nominal Capacity (KW)

2.9

2.1 1.6

Electrical Rating

60 

 1 Ph.

FL Amps 

12.7

LR Amps 

NA

Power 

1.7 

1.1 

1.53

Min. Wire Size Up to 8 meters, 

 2.6 

 Copper

Circuit Protection

20 Amp Time Delay Fuse or
20 Amp Circuit Breaker, Time Delay

DISCHARGE AIR

RATING PLATE 

GASKET

**Normal Min. 1 Unit

Generator 

2 Unit9

,

l *

The Manufacturer gives only general guidelines

for Generator reauirements. These Generator
requirements come from experience consumers
have with our equipment in field applications.
When sizing Generators, the total electrical
power consumption of the Caravan must be
considered. Keep in mind that Generators lose

power because of altitude increases above sea
level, high outside temperatures, and lack of
maintenance.

NOTE:
Some authorities require that this appliance be

installed only by an authorized electrician.

2. PRECAUTIONS FOR

SAFE INSTALLATION

A. Read these

installation and operating

instructions thoroughly and carefully
before attempting installation of

Air

Conditioner.

IMPROPER INSTALLATION MAY DAMAGE
EQUIPMENT, COULD ENDANGER LIFE, CAUSE
SERIOUS INJURY AND/OR PROPERTY
DAMAGE.

B.

C.

D.

E.

3.

The Manufacturer will not be liable for
any damages or injury due to failure to

follow these installation and operating
instructions.

Installation must comply with all applicable
codes and/or regulations.

DO NOT add any devices or accessories to

this equipment.

This equipment must be serviced only by
qualified service personnel. Some areas

require installation and service personnel
to be licensed.

LOCATION

This air conditioner is designed for installation
and use on the roof of a Caravan.

One or

more units may be used on the vehicle.
Consider the van’s size, roof structure, and
cooling requirements when determining your
needs.

A. DESIGN RECOMMENDATIONS

For one unit installation: The Air
Conditioner should be mounted slightly
forward of center (front to back) and
centered from side to side on the van.
(FIG. 

For two unit 

 Install one Air

Conditioner 

 and one Air conditioner

2/3’s back from front of van and centered
from side to side. (FIG. 3.A.2)

L   Length

 

Summary of Contents for CAL136.207

Page 1: ...ODEL CAL136 207 PRODUCT NO 991650321 INCLUDES ELECTRIC HEAT KIT IMPORTANT INSTRUCTIONS MUST STAY WITH UNIT OWNER READ CAREFULLY WARNING THIS UNIT MUST BE SERVICED BY AN AUTHORIZED SERVICEMAN MODIFICATION OF THE APPLIANCE CAN BE EXTREMELY HAZARDOUS AND COULD LEAD TO SERIOUS INJURY OR DEATH Form No 3102267 006 4 89 ...

Page 2: ...NEEDS 1 Installation opening Cut through roof and ceiling 3 Power must be above l05V and frequency must be 60 Hz at all times 2 Additional Wiring 115V 60 Hz 20 Amp S P E C I A L SHORE LINE COMPARTMENT FUSE PANEL 1 WIRING VOLT LOSSES ALTITUDE ...

Page 3: ...A Read these installation and operating instructions thoroughly and carefully before attempting installation of Air Conditioner c IMPROPER INSTALLATION MAY DAMAGE EQUIPMENT COULD ENDANGER LIFE CAUSE SERIOUS INJURY AND OR PROPERTY DAMAGE B C D E 3 The Manufacturer will not be liable for any damages or injury due to failure to follow these installation and operating instructions Installation must co...

Page 4: ...nd level when the van is parked on a level surface otherwise asideways pitch or a frontward backward pitch up to 10 can be tolerated lo WITH A C FIG 3 C l FACING FORWARD WARNING Disconnect all power supplies to the van insure the generator is shut off if present and disconnect the positive battery terminal from the battery before performing any cutting on the van FAILURE TO FOLLOW THIS INSTRUCTION...

Page 5: ...ully cut a matching hole through the ceiling of the van FIG 4 B 3 Vent AkaerrPdawur I k t 366 X 356mm v M OpMing I I 7Smm I r c4nurLh f I d opens 51omrl II 106mm Z 4 L lO nm I t t L I I 76mm I _______ J_______ C 283mm 42wmm FIG 4 B 3 B Other Cutting new or modifying existing openings This opening should be located between roof structural members 1 Mark the 355 X 355 mm opening on the roof with a m...

Page 6: ...ase of a t t a c h m e n t t o the air conditioner e If vent fan was removed the existing wire may be utilized provided it is of proper size and properlv fused BOX FIG 4 C 3 5oomm EXCESS WIRE FOR HOOK UP 4 Framing is required around the roof opening to insure adequate support provide a smooth surface for sealing and prevent hot or cold air from being drawn into the opening This 6 framing should be...

Page 7: ...ed to the bottom of the air conditioner will not seal properly if damaged or torn by sliding FIG 5 B 2 FIG 5 B 2 DON T SLIDE OR DRAG 6 UPPER DISCHARGE AIR DUCT INSTALLATION FIG 6 The upper discharge air duct is shipped inside the lower discharge air duct attached to the ceiling template A B Remove the upper duct from the ceiling template duct and install it over the blower discharge opening NOTE T...

Page 8: ...B C Gukrt CENTER A C F R O M B E L O W PULL CONDUIT THROUGH IF 26 mm T 60 mm IF 60 mm T C 76 mm D E F Take the ceiling template and slide the lower discharge air duct over the outside of the upper discharge air duct Holding the ceiling template in place with one hand install the three 150 mm long mounting bolts up through the ceiling template and into the air conditioner with other hand until moun...

Page 9: ...rovided Plug the electrical conduit hanging from the bottom of the air conditioner into the mating connector on the switch box located on the ceiling template FIG 8 CEILING TEMPLATE HEATING ASSEMBLY 9 A B C FIG 9 HEATER INSTALLATION FIG 8 Install the heat package to the ceiling template using the four 4 pointed serrated screws provided The heater element will align below the discharge air opening ...

Page 10: ...late NOTE There are three optional mounting holes for which no screws are provided FIG 10 C D Install the return air grills and filters by simply pushing them into place FIG 10 D E Install the two knobs of the thermostat shafts FIG lOC D E CEILING TEMPLATE provided on the ends and selector switch AIR BOX I 10 11 OPERATING INSTRUCTIONS Refer to FIG 7 A CONTROLS 1 The Thermostat has a temperature ra...

Page 11: ...ditioner compressor will come on and off as cooling is required to maintain your desired temperature level as set at the thermostat NOTE The air conditioner blower runs continuously to circulate the air and maintain an even temperature in the van It does not come on and off with the compressor C FAN OPERATION When you wish to circulate the air inside your van without heating or cooling select one ...

Page 12: ...uns continuously to circulate the air in the van It does not come on and off with the heater E OFF POSITION To shut the air conditioner Off place the selector switch in the OFF position 0 OFF m l FIG ll E F When the air conditioners are turned on and the thermostat calls for cooling the fan and compressor start at the same time After shutting the air conditioner down manually by either the selecto...

Page 13: ...st 13 SERVICE Unit Does Not Operate If your unit fails to operate or operates D In the air conditioner air box check to be improperly check the following before calling sure the air conditioner conduit is plugged your service center into the selector switch box FIG 8 E A B C If the van is connected to a motor generator check to be sure the motor generator is running and producing power If the van ...

Page 14: ...ene Rubber Gasket Upper Discharge Air Duct Roof Line Roof Reinforcement Member Power Supply Line Prepared Installation Opening 25 X 380 mm Thick Framing Lower Discharge Air Duct Ceiling Template Junction Box Unit Mounting Bolts Heat Package Mounting Legs Air Box 150 mm ...

Page 15: ...FUNCTIONAL PART OF THE START _ I FAcloRIwlRING I FlELDrnRlNG LINE YLlcE l 115v w SO Hz 10 U S E C O P P E R C O N D U C T O R S ONLY I 16 ...

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