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Dodge Stealth 1994, Service Manual

The Dodge Stealth 1994 Service Manual is a comprehensive user manual that provides detailed information on maintenance, repairs, and troubleshooting for this classic sports car. Download your free manual from manualshive.com to ensure your Dodge Stealth is running smoothly and efficiently for years to come.

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CHASSIS ELECTRICAL 

 Lighting Svstem

 

 

 

 

SERVICE POINT OF REMOVAL

5. REMOVAL OF BULB

 Remove the socket cover (vehicles with small bumper

fog light) or projector unit (vehicles with larger bumper
fog light).

(2) Remove the bulb mounting spring and remove the bulb.

Caution
Do not touch the surface of the headlight bulb with
bare hands or dirty gloves.
If there are deposits on the surface, loosen and
remove the deposits with a cloth dipped in alcohol
or thinner, and let the surface dry before mounting
the bulb.

 

 

REMOVAL AND INSTALLATION

 

Summary of Contents for Stealth 1994

Page 1: ......

Page 2: ...injury Always wear safety goggles whenever working on vehicles or vehicle components It is important to note that this publication contains various Cautions and Warnings These should be carefully rea...

Page 3: ...mance and reliability designed into these outstanding vehicles Chrysler Corporation reserves the right to make changes in design or to i make additions to or improvements in its products without impos...

Page 4: ...ONNECTOR LOCATION Name 1 Symbol Dedicated fuse to I B Dedicated fuse I c Dedicated fuse i I E NOTE The Name column is arranged in alphabetical order Engine compartment Interior 19FO134 Name 1 Symbol 1...

Page 5: ...Symbol Name Symbol c Data link connector B Fuel pump check connector A Engine speed detection connector DOHC A Ignition timing adjustment connector A 4 NOTE The Name column is arranged in alphabetica...

Page 6: ...8 4 GROUNDING LOCATION GROUNDING LOCATION Engine compartment 1 P y y Strut 4 assembly I UY...

Page 7: ...c c GROUNDING LOCATION 8 5 Interior 19FO134 Front floor crossmember I II 16FO256...

Page 8: ...GROUNDING LOCATION 16FO252...

Page 9: ...1 Door lock poker relay 2 keyless ent4 system equipped car D Radiator fan motor relay LO A I G Rear intermittent wiper relay M G Starter relay A M Taillight relay A Fog light relad Fuel pump re ay Ge...

Page 10: ...RELAY LOCATION r y 16FO496 Instrument panel 19FO134 block t m 16FO494 I 16FO282 I f 16FO2511...

Page 11: ...c c RELAY LOCATION 8 9 7FUO927 dFb284 Quarter panel Rear intermittent Vehicles without e svstem ZbZ T ceylesg Fytrv i...

Page 12: ...OHC Power steering pressure switch E Camshaft position sensor DOHC G Pulse generator A B A T L Crankshaft position sensor DOHC H Revolution pick up sensor I EGR temperature sensor C Turbo Non Turbo Ca...

Page 13: ...SENSOR LOCATION 8 11 A A Volume air flow 7FUlOlO I SOHC California A 1 Federal Canada DOHC Non Turbo Federal Canada Heatxxyge n sensor Federal Canada I 7FUlOOd Camshaft position sensor 7FlJlXl...

Page 14: ...8 12 SENSOR LOCATION with built in closed throttle I Compressor Thermos z 20N0269 I 1 i DOHC m J I rh p ttdeli kion syG closed throttle...

Page 15: ...SENSOR LOCATION Instrument DaneI 19FO134 16F005t I III Photo angle speed sensor I I 12FOO72 16F0047 16FOO51...

Page 16: ...8 14 SENSOR LOCATION Roof Interior temperature sensor Front under floor 16FO268 16FOO64 16FOO40 Rear under floor...

Page 17: ...ck controller D ETACS control unit B Air conditioning control unit C Keyless entry control unit F Auto cruise control unit D Light automatic shut off unit F Daytime running light control unit A Motor...

Page 18: ...L UNIT LOCATION x i6FO284 Quarter panel luggage compartment P Vehicles with keyless entry svstem Light automakz L r shut off unit entn Jnit 1 unit 19FO14 16FO267 Active exhaust control module 16FO281...

Page 19: ...ION i Name EGR solenoid Turbo Non Turbo California Evaporative emission purge solenoid Symbol Name Symbol C A Fuel pressure solenoid Turbo B Turbocharger waste gate solenoid Turbo D NOTE Names are lis...

Page 20: ...rcuit I A Diode Theft alarm circuit I c I I I I I I 1 Diode MFI circuit 1 B 1 Diode 4WS fluid level warning light circuit I D I I I I I I I I Diode Seat belt warning circuit I c I I I Engine compartme...

Page 21: ...I II 1 I 4f r I z I I Illiiii I I I III I I I I TI 3 2 z L c js XL I Remarks I Alphabets assigned to the connectors are keyed to those assigned to connectors on P 8 20 2 Terminals of the harness side...

Page 22: ...UNCTION BLOCK To roof wiring harness Blower motor relay Front Back To front wiring harness rument panel harness Theft alarm horn relay Fuse block Multi purpose fuses To body wiring harness LHI 16FO304...

Page 23: ...L CENTRALIZED JUNCTION 8 21 CENTRALIZED JUNCTION FUSIBLE LINK Relay box in engine compartment 1 9 1 Powerwindow circuit I Pink 1 I I I 10 Defogger circuit Green 40 11 16FO256...

Page 24: ...le link Defogger relay 8 20 Yellow 9 10 Red 10 10 Red Condenser fan motor circuit Air conditioning circuit Remote controlled mirror heater circuit Relay box in engine compartment 16FO256 Air condition...

Page 25: ...ay Keyless control unit 10 IG1 11 15 15 Accessory socket ETACS unit Combination meter Combination gauge ETACS unit Speed sensor Motor antenna control unit Turn signal and hazard flasher unit Auto crui...

Page 26: ...A 05X Taillight relay A 06X Horn relay Interior relay box 1 I I Door lot power relay 1 1 1 A 07X Radiator fan motor relay HI I I C 06X I Defogger relay 1 A 08X 1 I 07x I Power window relay I I I A 09...

Page 27: ...use to do so will cause poor contact 3 When the male pin is to be checked apply the test bar against the pin directly Care must be taken not to short circuit the connector pins TERMINAL ENGAGEMENT CHE...

Page 28: ...h it and pull out harness Caution Tool No 753787 l supplied by AMP can be used instead of screwdriver 4 Insert needle through a hole provided on terminal and raise contact point of male terminal ROUND...

Page 29: ...onal driver to suit the size 3 Press contact point of male terminal down by holding a screwdriver I 4 mm 06 in width in a manner as shown in the figure INJECTOR CONNECTOR 1 Remove waterproof cap 2 Ins...

Page 30: ...bleshooting is carried out by making step by step checks until the true cause is found Always go through the procedures considering what check is to be made where for the best results 4 1 1 Repair and...

Page 31: ...the body by a jumper wire to determine which part is responsible for the problem 3 Checking with instruments Use an appropriate instrument in an adequate range and read the indication correctly You m...

Page 32: ...ltage Normally the positive red lead probe is applied to the point of voltage measurement and the negative black lead probe to the body ground 5 Ohmmeter An ohmmeter is used to check continuity or mea...

Page 33: ...a relay its core is magnetized to attract the iron piece closing ON the contact at the tip of the iron piece When the coil current is turned off the iron piece is made to return to its original posit...

Page 34: ...F BLOWN FUSE When a fuse is blown there are two probable causes as follows One is that it is blown due to flow of current exceeding its rating The other is that it is blown due to repeated on off curr...

Page 35: ...as the vehicle body and the vibrating parts such as the engine are made with adequate allowance for vibrations HANDLING ON VEHICLE BATTERY When checking or servicing does not require power from the on...

Page 36: ...grounding side lead wire 2 Connect the other lead wire of the test light to the power side terminal of the switch connector The test light should come on or the voltmeter should indicate a voltage 3 T...

Page 37: ...A0504 2 SHORT CIRCUIT CHECK A blown fuse indicates that a circuit is shorted The circuit responsible can be determined by the following proce dures Disconnect the illumina tion light connector I YES 1...

Page 38: ...e OFF position the self power test light should come on or the ohmmeter should read 0 ohm only when the terminals 1 and 2 are intercon nected 2 When the switch is in the ON position the self power tes...

Page 39: ...to Read Configuration Diagram 39 Engine and Transaxle DOHC VT 46 Instrument Panel and Floor Console 50 Engine and Transaxle DOHC M T 44 Interior 52 Engine and Transaxle SOHC 42 Luggage Compartment 54...

Page 40: ...GE Z 052 n rt 50 02 g s g 2 ii s 7 ss 02 I 3 an 50 G I 2 F h Body wiring harness RI l Instrument panel Control wiring Liftgate wiring harness Door wkring harness arness 36FOO19 so H z 2 P a F K I I a...

Page 41: ...re assigned to parts in clockwise order on the diagram In case connectors of the same shape same number of poles are located close to each other connector colors are shown to aid in identification Exa...

Page 42: ...ator relay A l IX IOD or Storage connector I A 12 ABS front speed sensor RH A l 3 ECS front shock absorber RH A l 4 Washer fluid level sensor A l 5 Front wiper motor A l 6 Enaine soeed detection A 56...

Page 43: ...Fuel pressure solenoid Turbo Control wiring harness and solenoid valve harness combination Inspection light A 31X Condenser fan motor 1 relay HI A 32X i Refer to A 33X Magnetic clutch relay CENTRALIZE...

Page 44: ...ant temperature sensor Crankshaft position sensor and camshaft position sensor Throttle position sensor Control wiring harness and injector wiring harness combination Injector No 5 Injector No 3 B 45...

Page 45: ...No 2 B 32 Injector No 4 B 33 Injector No 6 B 34 Speed sensor 36FOO80 B 35 Idle air control motor stepper motor B 36 Oil pressure gauge unit B 37 Oil pressure switch B 38 Power steering pressure switch...

Page 46: ...ring harness and oil pressure wiring harness combination B 07 Control wiring harness and injector wiring harness combination B 08 Knock sensor B 0g Variable induction servo motor B o with intake contr...

Page 47: ...ion Injector No 2 Injector No 4 Injector No 6 Speed sensor Idle air control motor stepper motor Oil pressure gauge unit Oil pressure switch Power steering pressure switch B 39 B 40 Camshaft position s...

Page 48: ...B 06 Control wiring harness and oil pressure wiring harness combination B 07 Control wiring harness and injector wiring harness combination B 08 Knock sensor B 09 Variable induction servo motor B l 0...

Page 49: ...ctor No 4 Injector No 6 Speed sensor Idle air control motor stepper motor Oil pressure gauge unit Oil pressure switch Power steering pressure switch B 34 36FOO72 B 39 B 40 Camshaft position sensor B 4...

Page 50: ...C l 1 Turbo C l 0 c i9 c C 61 C 62 C 22 Mode selection damper control motor C 23 Power transistor for full auto air conditioning circuit C 24 Blower resistor C 25 Air conditioning control unit C 26 Ma...

Page 51: ...EIEz ETACS unit C 67 Foot light LH C 68 c 6g Front wiring harness and junction block c 70 combination C 71 Adapter wiring harness and junction block combination C 37 C 42 C 41 CI40 C i9 C 38 36FOO83...

Page 52: ...level warning light circuit D l 1 Glove box illumination light D l 2 Photo sensor D 32 D 31 D 30 D l 3 Front speaker RH D 14 Glove box illumination light switch D l 5 Instrument panel wiring harness...

Page 53: ...switch D 38 Active exhaust switch D 39 Remote control mirror switch D 40 Rheostat D 41 D 42 Instrument panel wiring harness and D 43 body wiring harness LH combination D 44 D 45 D 47 D 20 D 21 D 23 D...

Page 54: ...n light LH Door mirror RH Door speaker RH Dome light Power window sub switch Vanity mirror illumination light RH Power window motor RH Door light RH Door key cylinder unlock switch RH E l 1 E l 2 E l...

Page 55: ...oor speaker Turn signal and hazard flasher unit Diode for MFI circuit Body wiring harness LH and door wiring harness LH combination Door mirror LH Power window main switch 36FOO77 E 35 Power window mo...

Page 56: ...Body wiring harness RH and rear bumper wiring harness combination F l 9 Body wiring harness LH and body F 20 wiring harness RH combination F 21 License plate light LH F 22 Luggage compartment light s...

Page 57: ...dlight Circuit 289 Heater Circuit 142 Horn Circuit 360 How to Read Circuit Diagrams 56 How to Read Wiring Diagrams _ 62 Ignition Circuit 249 MFI Circuit 68 Manual Air Conditioning Circuit 144 Meter an...

Page 58: ...supply is shown at the top and the ground at the bottom to facilitate understanding of how the current flows Indicates power takeout An X at the end of a connector No indicates that the connector is...

Page 59: ...CALA A spare one I I true uevlce sensor I I r LYfzzzz L 1 same connector are connected Indicates input output to from control unit current flow direc tion Input Input Output output Indicates current...

Page 60: ...8 58 CIRCUIT DIAGRAMS How to Read Circuit Diaarams CONNECTOR GROUNDING INDICATIONS L 1 a...

Page 61: ...refer to MUT II Operating connectron erect connectron type A connection between a device and connector on the harness side is either by direct insertion in the device direct connection type or by con...

Page 62: ...owing symbols Battery Body ground Single bulb Resistor Diode Capacitor Fusible link 6 Connector ECU interior ground 7 L Motor Speaker Coil Transistor Crossing of wires R j 4 with corction 4 Horn Pulse...

Page 63: ...y blue I GR I I v I I L I Blue I w I White LG 0 Light green Orange Y Yellow NOTE If a cable has two colors the first of the two color code characters indicates the basic color color of the cable coati...

Page 64: ...ss corresponds to which connector terminal Indicates the harness name and harness entry location In this case this indicates that the harness is the roof harness and that it is entered in the harness...

Page 65: ...cuit 8 63 POWER DISTRIBUTION CIRCUIT BATTERY i ER GEfbM OR lx cy I I i 25 h r L Lx FUSIBLE LINK I F CATED I _ All 1 w I DEFOGGER HORN RELAY HORN NOTE tl VEHICLES WITH GENERATOR RATED OUTPUT 90A X2 VEH...

Page 66: ...RATOR LIGHT AUTOWITIC 8w FF I m I I I c 01 LIGHT AUTObWTIC SHUT OFF UNIT 7 m 3 I c Y J E lx 5 l L OFF I L 0 15A 3 i L 10 A 36 m I 2 5 I HEADLIGHT 4JiWgf BEAM UNIT IOA 69 20A CONDENSER FAN MOTOR COMBIN...

Page 67: ...STORAGE MODULE CONNECTOR B c DAYTIME RUNNING 1 LIGHT CONTROL UNI 1 C 68 10A THEFT ALARM HORN RELAY T ALARM LICENSE PLATE LIGHT VANITY MIRROR fyLPCK BLOWER ILLUMINATION MOTOR LIGHT GLOVE BOX D f yLiCK...

Page 68: ...R UNIT SPEED SENSOR AUTO CRUISE jTDIAGNOSIS y REbITCH SPARE CONNECTOR XJ CRUISE bi iE f ORY REMOTE CONTROLLED ETACS UNIT MIRROR pfg E a WIPER RELAY WIPER MOTOR WASHER MOTOR REAR INTERMITTENT WIPER REL...

Page 69: ...IT DIAGRAMS Power Distribution Circuit COMPONENT LOCATION Fusible link Dedicated fuse Headlight relay Taillight relay d 16FO503 Dedicated fuse to Dedicated fuse 16FO260 Defogger relay 7 ction block 16...

Page 70: ...I Circuit SOHC MFI CIRCUIT SOHC FEDERAL AND CANADA BATTERY FUSIBLE LINK STARTER RELAY y I L C L z 1 IElI m J B d RPATED lOAX t I ION H ST j C 71 r c I J t VOLUME AIR g FLOW SENSOR cf ii cu 2 7 El I i...

Page 71: ...OHC 8 69 1 1 J B L I 3 t3 c 71 II I I l I D 44 I I d 106 A lGil 4 P i ON IGIl I I COMBINATION METER 3 I i L SPEED REED t J l4 l i 1 A 17 5 p KPuMFJ CONNECTOR j6 r L ENGINE E 6EL g c 34 6 1 1 FUEL PUMP...

Page 72: ...E AIR FLOW SENSOR B 29 CRANKSHAFT POSITION SENSOR AND CAMSHAFT g P R I POSITION SENSORa L L B 0 c A II r I I I I I I b 1 I I I I I i I I I al I z g lx I d 3 rn g 13 m m I G iz I I E s 6 I s 1 4 4k3 st...

Page 73: ...CIRCUIT DIAGRAMS MFI Circuit SOHC 8 71 MFI RELAY B 35 F 1 25R 2 2 2 I Ep k2 ti al co d d G G 1 25G _ I 1 f I I I I r III I I I 2 I9 I 41 i i T 1 4 ml I 5 I i7 m 2 al co d 6 L d ST5 mT2 B 07...

Page 74: ...2 CIRCUIT DIAGRAMS MFI Circuit SOHC MFI CIRCUIT SOHC FEDERAL AND CANADA CONTINUED c I I 1 I i I i I I I I L I 9 1 5 3 I m L 23 L 11 RADIATOR FAN K R RELAY m r RADIATOR FAN fwR RELAY CLUTCH A 36 3 j A...

Page 75: ...AGRAMS MFI Circuit SOHC 8 73 lx AUTMATIC TRANSIAXL 0 p 2 1 11 2 IA 1 Et EVAP PURGE SOLENOID A 20 I Ql P 3 I SE f E CON j9 OL MODULE us_ __ DATA LINK CONNECTOR c 79 POWER STEERING l iw gi i t RE B 3Bm...

Page 76: ...CALIF ulN lA LIM 6 J B PLACATED IOA 0 L 20A rION H ST c 31 TE 1 ii El _ _ I 0 15A AL I Ei C 71 4 3 F 9 i c m I cu IOD OR STORAGE CONNECTOR A 11X I 7 I 7 B 26 g Ix I cu m I cu L E 1 I 2 D 15 j imq VOL...

Page 77: ...154 3 j C 71 f e I C J I j D 44 3 c I h z 3c h 0 t I 59 D 04 7r I fOX iiNAT I ON I 9 c 106 A lsil 4 P 3N IGIl 1 J B SPEED REED t 1 A 17 g E3 i pw KPuMP 2 CONNECTOR IY r l I I I 23 1 cu ENSOR IITCH 66...

Page 78: ...CAMSHAFT El POSITION SENSOR 7 4 3 v I I I i f L i68 169 A A d 2 i 5Y 5V 5V I I I I I I i I L Ia 5 g c w w 31 64 72 67 g f8 w cu z 7 co 6 g 5 v g I I lx m I 3 zi G 2 m G g NH 5 s 1 2 4 d 3 l I _ _____...

Page 79: ...OL 2 5 B 35 I m r 129 ml 4 5 6 I 1 3 4 Lp cl f3 c 6 2 6 v 3 17 5 __ 44 6 L I I I I I I L I I I II c III I I I c t III I i m m L J m CD 51 6 II 3 1 f m I 2 G 2 1 I 3 I m a3 6 3 cs 3 1 i L RIGHT BANK HE...

Page 80: ...FI CIRCUIT SOHC CALIFORNIA CONTINUED EM TIC CLUTCH I A 36 El 6 6 A 67 E3 52 2 _ ________________ c c I A v I b I1 0 I t 0 a I u c 3 c RADIATOR FAN RADIATOR FAN h R RELAY PR RELAY IGNITION AIR POWER CO...

Page 81: ...DIAGRAMS MFI Circuit SOHC i r 2L Ia DATA LINK Iv ON CONNECTOR c 79 POWER STEERING RF lRE B 38 EVAP PURGE SOLENO A 20 AUTMATI TRANSF E CO 59 NTR 1 a 104 ENGINE CONTROL MODULE IGNITION TIMING p s iT tz3...

Page 82: ...CIRCUIT DIAGRAMS MFI Circuit SOHC COMPONENT LOCATION SOHC NOTE The Name column is arranged in alphabetical order J I I I d...

Page 83: ...CUIT DIAGRAMS MFI Circuit SOHC id closed throttle 7FU1026 Vehicle speed sensor reed switch 68FOO12 b Right bank heated oxygen sensor front II 3 IL Rght bank heated I j vp 7FU14601 Air conditioning swi...

Page 84: ...DIAGRAMS MFI Circuit SOHC Variable air Intake control servo with built In air intake control valve position sensor 7FUO927 Check engine ma function 16FO498 lgnltlon power transistor Engine control mo...

Page 85: ...CIRCUIT DIAGRAMS MFI Circuit SOHC 8 83 i i...

Page 86: ...CHtST BATTERY 0 L 20A m 10A 1 1 17r 5 l L1 2 1 d lizil 1234 c 70 IOD OR STORAGE CONNECTOR A 11X lisa 12a4 5 D 44 T WITH iE a WITHOUT Em 3 1 3 Et PNP 8 SWITCH r 4 D 15 f i Eq 3 c 29 I 7 B 26 VOLUME AIR...

Page 87: ...8 85 IGNITION SWITCHtIGl I a d 5 D 44 59 COMBINATION METER SPEED REED E A 17 6 ENGINE CONTROL MODULE J I w CL MikPUW CONNECTOR u I E cx r lII J I f3 cu 1 4 II i _ cu 4 c 30 I I I k I 1 I I t 1 2 J El...

Page 88: ...RAL AND CANADA CONTINUED F O S5R _ FjO 85R g I5 r5 7 B JUME D CAMSHAFT CRANKSHAFT T 6 POSITION O POSITION 2 SENSOR FLOW g SENSOR SENSOR 1x3 3 2 68 72 a E __ 6 13 5 0 I 7 cu PI s 31 lY I g E _ 56 L 1 0...

Page 89: ...i CIRCUIT DIAGRAMS MFI Circuit DOHC NON TURBO 8 87 MFI RELAY I l 1 A i _ __ __ 58 3 I zB y F G Y I I 1 8 F B f I II I II I I r V _ 110 109 I m I s I 12 11 VARIABLE INDUCTION CONTROL MOTOR 1 B 09...

Page 90: ...EDERAL AND CANADA CONTINUED J B MULTI PURPOSE FUSE TRKihlGHT w l h 0 P F CATED 3 15A C 61 y3 C 52 Y a 24 22 c _ _ _ ______ I I Y Y It DIODE I L E 31 7 6 A 67 k I9 c 29 w SER M TIC CLUTCH T w I 8 A 36...

Page 91: ...p f iOlD 1 f I A 21 1 2 A 20 3I EEiJ n1 2 Y I I 2 iz ___ __ Y6 Y9 a s 59 II II I I I I I I I I ai 2 m J ___ _ 53 c 107 5 A I G I cl iz I B 38 1 RADIATOR FAN h fiTPR RELAY DATA LINK CONNECTOR IGNITION...

Page 92: ...Idle air control motor stepper motor Symbol Name Symbol 0 Ignition coil ignition power transistor M G Ignition timing adjusting terminal 0 V Injector K P Knock sensor T D Multiport fuel injection MFI...

Page 93: ...CIRCUIT DIAGRAMS MFI Circuit DOHC NON TURBO 8 91 a id I 7FUO941 i built in closed c 1 SX3 i 4 ___ Air conditioning switch Vehicle speed sensor...

Page 94: ...8 92 CIRCUIT DIAGRAMS MFI Circuit DOHC NON TURBO Injector 7FUO803 16FO292 N I 7FUO647 Check engine malfunction 68FOOll iagnos ic output terminal and dlagnostlc test mode control terminal u 16FO498...

Page 95: ...CIRCUIT DIAGRAMS MFI Circuit DOHC NON TURBO 8 93 Camshaft position sensor 1 I 7FU130E...

Page 96: ...DOHC NON TURBO MFI CIRCUIT DOHC NON TURBO CALIFORNIA 25 r0 d C cu A c M 7Ty 1if cus 4 il MY 30 I 191 32 I m I cu s G M T A T c I I I IGNITION RY gM ER SWITCHtST T c I 1 G s j 3 5 D 44 WITH m I 5 I E...

Page 97: ...FI Circuit DOHC NON TURBO 8 95 IGNI SWIT 3 I a i D 04 D 03 i i IN IGl C 82 J B iC 71 1 m COMBINATION METER SPEED REED 3 A 17 P 36 1 ENGINE i8BEL 7 E ci 4 E aI f _ I I I I I I I z I cx I 1 c 30 123 El...

Page 98: ...UED F O 85R I I F O 85R g SENSOR B 29 B 40 m g m J gg II I B 41 1 m G J r_ _______ 119 172 ____ A LW me l m J39 II V A V A A A I I I i j I LJ I i B L l d h J I I LEFTBANK B 16 THROTTLE B 05 ENGINE WT...

Page 99: ...ircuit DOHC NON TURBO i L 18 SE I I y F G Y C R I I I I I I I I II I I I I I I _ I I i 1 I 1 A Lv7 i I I 1 I 4 3 2 B 09 I I I CONTROL MOTOR B 45 I RIGHT BANK HEATED OXYGEN SENSOR FR NTJ d m ii B 19 0...

Page 100: ...a RELAY v GER 4ETIC CLUTCH l 93 i kfUISE is co WITHOUT AUTO CRUISE d CONTROL I A2 4 J i w I w V l T l 0 F gkCATED cs 0 w I 8 A 36 1 DIODE E 31 C 69 J B a c C 83 6 A 67 C 52 I I Y 22 t 58 c 53 cl 90 I...

Page 101: ...HC NON TURBO 8 99 MFI RELAY v AUTMAT TRANS E COK 3L MODULE 1 mi kO D I I t 2 A 20 3 A 21 IEkJ ENGINE iEmL i c P I 1 2 4 5 7 16 1 IGNITION TIMING ADJUSTMENT CONNECTOR B 30 r d DATA LINK CONNECTOR 6 c 7...

Page 102: ...AL AND CANADA FUSIBLE LINK BAT RY STARTER RELAY p J B C 68 s a B I D5HCATED 0 20A 1 I 09 L 3 A 67 5 D 44 IOD OR STORAGE CONNECTOR A 11X lail tea4 m cu A cc 4 D 15 m 3 Kl i 0 c c 0I 0 71 j 7 1 itAY c 4...

Page 103: ...D 44 5 d 59 1 r 4 P 7 ______ a d IS_ ti 1 1 COMBINATION GAUGE D 09 CllnlslrlslslTleJI 7 3 5 1 ____ c 14 I1 ml 5 06 0 5 MFI RELAY Y JJ FUEL PUMP RELAY B 20 D IOR 6 m iii ncu L4 1 Y2 3 cu G ON1 1yy2 d...

Page 104: ...UED F10 85R I F O E5R I I I I c I 7m 5 6 1 7 lx iI2 s d CL 0 g G I g ERIC r 49 ppME FLOW SENSOR I I I I L A Gl e5 26 13 c 5 76 81 84 92 87 83 ENGINE is 1 cr 2 I CL cu z 7 iEEL t l cu sl cl3 m 6 m 2 t...

Page 105: ...x s I cu Fi I 1 A 68 8 35 3 2 2 I c 8 1 L F 2 i 22 Am I m m cr 6 vd I 6 18 L c l 3 I I I I I I I L B I I o F O 85R I i I I OB I I I I 5 QB I I r I L m L C 88 c 5 8 7 5 da II t J I 1 4 St2 I m 6 3 EYAG...

Page 106: ...d 0 3 J B ct 2 m d 0 w DIODE E 31 Lit t Y y 19 STOP LIGHT SWITCH C 61 c 29 r I 12 I I 3 I I 32 5 c3 I I I I I I I I I I I I I I I I I I I I I I I I I I I I t I I I I I L I I I 1 I I I I I i t ACTIVE...

Page 107: ...1 ml I I I I EGR SOLENOID 1 I FiTEASTE SOLENOID 1 A 70 I 1 I I 1 A 21 m I I I I L 3 a 1 ct r c 3 i A 72 r c 6 7 i ltz 5 32 ENGINE iiEEL _ 6 1 m d 1 I IE I2 6 E p s I j2 1 A 18 I Ial C 29 cl k3 al n 4...

Page 108: ...i i Y7 rx Es c 77 G a3 d 10A 8 2 2 1 cr I 0 2 1 c 70 EEi tes4 3 I5 D 44 IOD STORAGE CONNECTOR A 11X li35J 1234 3 A 67 pfggjgj m cu A 5 I 4 D 15 VOLUME AIR FLOW SENSOR _ I r T 2 I 1 1 L f t OF ON be 1...

Page 109: ...D 03 i 0 c c c C 82 J B i D 44 7 a a d 7 n d 6 _ 1 UIXI HNATION 1 D Plsl4i5lelPla I 3 5 1 __ c 14 3 IER 6 36 MFI RELAY 1 J t II E iii CL Acu V Y 4 CL 1 5 l 7 s I f _ L lyp4_12 2 z a n G I cu s lb A 6...

Page 110: ...L lzY3 5 E CI ii5 I 2 pe iii paFT 7 3 3 I I I B 40 1 x 2 B 41 1 I 2 Em p 3 m L alLI gg gg I I 35 190 1 88 89 __ A A A 14 92 87 z II a I 2 iz v v A I a u l I I I _ I I 0 r B L I I ___ I I 1 I I I I 1 I...

Page 111: ...I 1 G r I I I 1 I I I I B I I 1 I t ii5 00 I d 51 z I 4 Is I I ml 3 1 i 2 I 1 L Ag DBANK B 19 d I EG LEFT BANK HEATED OXYGEN Z SENSORU ATURE mx A 22 id m E 3 cu e 4 I I 0313 f I J II_ 2 1 I I F2 B 08...

Page 112: ...IT d m I 03 d 32 t ii c 29 r I DIODE E 31 I I 3 I r ___J d I I I I r I I Y 2 j ii 6 21 Gil 9 s I I 2 7 I1 59 c 11 _ 7 s il c 5 _ _ 22 58 fa 9 J CL i L A 67 L l3 A Ii I c m J I AIR REwoN UNIT ING f T J...

Page 113: ...I I I I I I I I I I I I I I I I t I I I I I I FiTLiASTE SOLENOID A 70 A 72 37 iJ m P C 29 DATA LINK CONNECTOR 1 lE EERING i FRY SWITCH 1 B 38 1 El _ j6 i2 4 _ m d 1 7 16 s I 1 1 5 0 I C 79 ENGINE smL...

Page 114: ...CIRCUIT DIAGRAMS MFI Circuit TURBO DOHC NON TURBO CALIFORNIA COMPONENT LOCATION TURBO DOHC NON TURBO CALIFORNIA NOTE The Name column is in alphabetical order R q mMRmmomPP II...

Page 115: ...CIRCUIT DIAGRAMS MFI Circuit TURBO DOHC NON TURBO CALIFORNIA 8 113 Throttle position kj f built in closed Veh sen Except California I 7FUlOOL Vehicle speed sensor reed switch...

Page 116: ...8 114 CIRCUIT DIAGRAMS MFI Circuit TURBO DOHC NON TURBO CALIFORNIA ctinI II 7FUO927 ieck engine malfunction Injector 7FUO803 I tr nsist 6...

Page 117: ...CIRCUIT DIAGRAMS MFI Circuit TURBO DOHC NON TURBO CALIFORNIA 8 115 I 16FO496 I A 7FUlOll Engin e control module 16FO29 UIIn d 7FU1007 I n 7FUO949 Camshaft position sensor 7FU1301...

Page 118: ...c 82K J B r IGNITION SWITCHtIGl sl 1 3 w7 L I 0 15A 3 C 71 6 7 3 6 L R I RADIATOR FAN MOTOR ai 5 lx d L 5 l OFF flN 2 m L I 11 A 04X 12 t D 45 7 _ 1 1 7 12 A 56 ENGINE 1 0 2 4 OFF OR Ew SENSOR d dESL...

Page 119: ...AMS Cooling Circuit NON TURBO 8 117 AIR CONDITIONING URE COMPRESSOR LOCK In CONTROLLER DOHC 7 pg SWIi EYKB5E b v L L R I C E5 1 10 _ I I I I CL3 I 2 I 1 I I I I i I L I I I I I 1 I I I I I ji CONNECTI...

Page 120: ...URBO CALIFORNIA IGNIT SWITC Y 3 m I 12 94 C 69 EELI 5071 FwATOR ASSEMBLY U FSISTOR R 5 OFF i L1 RADIATOR K AYOTOR LO nu IN 3 I m Ll ml I m l I I w I 1 d A 5 l I IN IGNITION IG2 SWITCH IG1 I 2 C 71 6 5...

Page 121: ...I I L L R DUAL AIR CONDITIONING iH RE COMPRESSOR LOCK CONTROLLER 1 1 L 4 t I FE ACATED i ______ I ________ __ 5 I d r l ir I I I I A 45 I M m I 0 12 I I w rr J 2 2 m m d cu 4 1 I A 36 9 1 I I I I I I...

Page 122: ...ENT LOCATION Name Symbol Name Symbol Air conditioning compressor lock controller D Condenser fan motor relay LO B Air conditioning control unit C Radiator fan motor relay HI A Condenser fan motor rela...

Page 123: ...fi g 10 c 30 J fs fin is AQ Fi4cs IGNITION SWITCHtIGl T 7 R7 ______ J l B ILAO _ r 40 44 T b T T I PARK NEUTRAL POSITION SWITCHON B 26 1 Tp p L _p p I I I le l J I I I J I 4 Y7 9 1110122 4 5 i cp aa L...

Page 124: ...LC 4 A T CIRCUIT FEDERAL AND CANADA CONTINUED IGNITION SWITCH IG2 I L R cz 3 ci lx 3 F 5 I 9s a R G I I II 6 C 69 1 TAILLIGHT RELAY z I c u HCA I 7 Lt 3 ED 10 D 15 7l is q 7 OVERDRIVE AND 8 C 46 I c 1...

Page 125: ...ONTROL MODULE r 7 m L I I 3 r 0 3 L STORAGE CONNECTOR A 11X liiEd 12a4 i9 1 I r i 4 0 d 3 r i3 11 I s 40 7 q3i 3 A nl 4 3 cs a 2 __ a 6 16 a 4 4 IGNITION POWER TRANSISTOR SPEED SENSOR H y r DATA LINK...

Page 126: ...AND CANADA CONTINUED PULSE GENERATOR B 1 m PULSE GENERATOR A I I YL 3 4 z 3 I 3 E ENGINE CONTROL MODULE 5V r e GND A d a 5 a c THROTTLE I W ON I a1 B 05 1 4 j gk Q 5 3 I B m I I I I I I I I I I I ii...

Page 127: ...T CIRCUIT CALIFORNIA iB NATION D 03 x35 kc Ro7oe mot IGNITION SWITCHtST i 2TyER IGNITION SWITCHtIGl T v STARTER tx r cT BACK UP f TPrn l l F Y B F Y R o i flF PVR 3 R G 3 R G I I R G m 4 G Y i4 G Y I...

Page 128: ...T c F _ _ c 101 c c a F L R 0 cl C 82 6 C 69 I C 81 I 386il CL a F B Y o F R L o F W B F Y F Y B o F Y R I a R G 3 d 44 B Y d WITH l O U SE I TAILLIGHT RELAY EX CATED OVERDRIVE AND j f ECONOMY s 63 I...

Page 129: ...I Ix J 11 C 83 I 2 c 77 cp cx I pg 2 CL 6 0 63 ID 4 h 39 53 4 JL B 43 63 IOD OR s STORAGE CONNECTOR A 11X 1 i ENGINE CONTROL MODULE I P v VI i 7 Y 1 IPfvFq j 7 j 46 43 3 il ix III k I y 17 bb 18 4 w p...

Page 130: ...ONTINUED PULSE PULSE GENERATOR B GENERATOR A ENGINE CONTROL MODULE I I I I I I I I I I I I I I I I I I I I I II A 54 c 541 I c _ z _ 1 3 0 i I I b B I 7 GND GND GND THROTTLE WQ ON B 05 j m V c ii ii 6...

Page 131: ...emperature sensor 1 A 1 Engine control module I E 1 A T solenoid valve assembly within the valve body B Kickdown servo switch A Auto cruise control unit F Pulse generator A Data link connector D Throt...

Page 132: ...11 z d 60 C KEY REE IINDER IOD OR STORAGE CONNECTOR EN KEY REMOVED DIODE I P no Y R I I h II InFft bNt OFFI I I I52 C 66 7 0 x2 7i E 2112 I TIMER ClRC JIT 1 1 I XIT 1 PULSE CIRCUIT Ii OFF I dl I z 21...

Page 133: ...CIRCUIT DIAGRAMS Buzzer Circuit 8 131 COMPONENT LOCATION Name Buzzer Diode seat belt warning Symbol Name Symbol C ETACS unit A B iQFO134 i 16FO35 9 C Lement i...

Page 134: ...INDOWS RELAY c 07x b 1 _____ _ __ _______ _ _ __ __ _ I POWER WINDOW MAIN SWITCH 1 I I I f I I I I I I I I I I I I I I I I I I I I E 34 r 1 ml tJP I DOWN I LOCK SWITCH OFF ONE TOUCH DOWN CIRCUIT JP 1...

Page 135: ...q B iz I 7 C 68 C 82 J B r 0 15A I C 80 p q imq 3 c 77 1 7 to 8 a c 70 A 11X m d I d iz IOD OR STORAGE CONNECTOR 0 6 TIER CIRCUIT GND I I V I 8 t1 lOI I j7 j9 2 16 i jl I I t E 15 1 2 E 21 1 k It A E...

Page 136: ...IT DIAGRAMS Power Window Circuit COMPONENT LOCATION Name Symbol Name Symbol Data link connector C Power window relay B ETACS unit A kc 16FO354 a link connector I 16FO496 1 lQFO134 ower window relay 16...

Page 137: ...DOOR LOCK LoCK POWER RELAY 1 I 1 I I I I I I I I I I I I 1 I I I I I I I I I I I I i0 g iI CG 9 L Y J 3 0 I I I F a4m1 t i l a I25 c v i I I I R FS I I v i iI 11 I I I a 3 a A f g J I is J it2 G 19 I...

Page 138: ...c 7 1 g m IOD OR STORAGE CONNECTOR A 11X izd 1 2 3 4 cf Lx I 66 52 4 3 C r IIIII II I I TIMER CIRCUIT 3 l ___ 15 3 19 1 3 G i 7 _ m V Y E E I 4 DATA LINK CONNECTOR c 79 FRONT SIDE P I n t3 i7 4 i9 J...

Page 139: ...T DIAGRAMS Central Door Locking Circuit COMPONENT LOCATION 8 137 Name Symbol Name Symbol Data link connector C id Door lock power relay 1 B Door lock actuator D ETACS unit A 19FO134 lBFO354 16FO498 16...

Page 140: ...G CIRCUIT Vehicles with keyless entry system LFYbiB 90 203 w I al 43 d w d a E 32 m 1 53 q Y m Y T t rnJ J 15 19 zo E 01 l I fxrn cx I Ll I I I E 11 4 m ACTUATOR I I I DOOR LOCK i m l III I 5 Xl VEHIC...

Page 141: ...A a I ON ACC 4 _ 5 C 82 L VEHICLES WITH THEFT ALARM m 1 2 DOME LIDHT 1 2 3 7c qb 2 E 0 5 a 4 6 C 5 8 2 m c 2458 p J B c 7 4 pEq cl d o1 BR W 002 3 BR L Y B a F BR Y o T 1 Ll is I m 12 6 13 I i I __I 1...

Page 142: ...TORAGE CONNECTOR c 77 1 C 83 I 1 3 a m d c 7 3 I 1 3_f_47ig4 J ETACS UNIT ALL Y Y l t3 4 I 7 l 1 T i A a L 1 I I i4 60i3 L 7 a w d DATA LINK CONNECTOR c 79 z 1 2 7 64x4 9 Y m Lm J E 21 Bm 16 1 E 15 m...

Page 143: ...ONENT LOCATION Name Symbol Name Data link connector C Door lock power relay 2 keyless entry system Door lock actuator D ETACS unit Door lock power relay 1 B Keyless entry control unit 8 141 Symbol E A...

Page 144: ...B 30A 8 10 A 1 1L I 4 I L __ ____ y3 C 82 3 C 83 F1 In HEATER CONTROL PANEL ILLUhUNATION LIGHT 12Sh 1 1 m 5376 bU t R C 38 M P 2 3 Ez c 20 1 IQ 2 t RHEOSTAT 1 7 F i i 3 HEiR PY c 3 9 1 2 EB 3 4 z I7...

Page 145: ...L CIRCUIT DIAGRAMS Heater Circuit 8 143 COMPONENT LOCATION Name Blower motor relay Blower motor relay HI Symbol Name Symbol A Blower resistor B C i 19FO134 zy I 2OFOO39 16FO264...

Page 146: ...CIRCUIT SOHC EY IATOR ASSEMBLY RADIATOR FAN MOTOR i A 55 A 04X RADIATOR EEMBLY RESISTOR A 55 I I m IGNITION SWITCH IG2 m m m i i 1 E a 2 3 4 C 6 9 EEI 5 170 g J m cp J c 1 5 3 r I RADIATOR Z A OTOR L...

Page 147: ...1 I I I I 9 I I ii I L L 3 l I EYikB E 0 T C 55 4 ikCATED 1 I I I I L 7 dI C t l c L L R 7 41 d ti l 5 5 3 I CONDENSER I H At oToR O OFF HI LO OFF TAN 3 4 A 31X A 34X 4 pJ p 1 3 7 1 G 4 7 CONNECTION...

Page 148: ...ng Circuit SOHC MANUAL AIR CONDITIONING CIRCUIT SOI EY J IGN SWI CONTINUED ON IG2 I TCH ij I I Lj i c 30A 10 Al A4 RELAY OFF IN y3 y2 ___ ____ y3 C 82 ti 1 iERR I IQ 2 b 1994 m 50711 C 38 M F2 I 7Ll I...

Page 149: ...ircuit SOHC 8 147 SDJ B 5 A 2 93 5 3 AIR 1 fW IONING 3 1 R CONTROL ILLUMINATION LIGHT I J c 20 1 Ii3 P C 18 1 2 EElI 3 4 5 6 9 u I m C 25 I 6V 2 1 i AIR Zj ClAziONING UNIT I t GND GNTI 1 6V I RHEOSTAT...

Page 150: ...ON 225kPa CEm I 1 ON OFF 32OOkPa 4550s I DFF DN 26OOkPa CVOPs I 2 OR OF I ON 0 w1 A A 67 pZ 4JZ 4 T MODULE B 20 p 12 is 4 a c 9 _ 115 1 I I 1 I I I 1 I I I I I I I I I I I I I I I I I I I I 1 CT c lI...

Page 151: ...DITIONING CIRCUIT DOHC NON TURBO FEDERAL AND CANADA EKB E k IGNIT SWITC cp IN IG2 m I ti C 82 J B r0 1OA I 6 9 cf J A 55 4 I A T I a d 5 w I ti Y a 5 I RADIATOR ZEA OTOR LO H I 1 OFF h I I 4 4 CL 1 1...

Page 152: ...Air Conditioning Circuit DOHC NON TURBO MANUAL AIR CONDITIONING CIRCUIT DOHC NON TURBO FEDERAL AND CANADA CONTINUED r I I L L R A 45 ml I 1 cz A 37 r fI fI IIII I 1 I I L 1 A 36 I ICONDENSER iFAN MOTO...

Page 153: ...I I I I I DUAL giBf RE A 35 COMPARISON I ICOMPRESSOR SPEED OPERATION CIRCUIT I 11 I 1 1 E c E 10 c c 2 I 9 4 B 20 3 13 5 1 u TL j E EbfiTI ON G 6 THERMOSTAT ON OFF 155 c 311 F OFF d IlO C CZ3O F OFF...

Page 154: ...ANUAL AIR CONDITIONING CIRCUIT DOHC NON TURBO FEDERAL AfiF CANADA CONTINUED F IONING J B MULTI PURPOSE FUSE 1 C x 1 Y 4 J3 I 11 I T I 1 CIRCUIT i AIR CONDITIONING I COMPRESSOR LOCK CONTROLLER c 40 COM...

Page 155: ...CIRCUIT DIAGRAMS Manual Air Conditioning Circuit DOHC NON TURBO 8 153 i IGI SW1 C 82 l 44 l l l R RELAY OFF N y3 y2 ___ _____ i y3 C 82 BLOWER RESISTOR C 24 12 II3 a 4 A c3 2 7 JH HI 2 3 C 83 1 1 ms...

Page 156: ...MANUAL AIR CON CONTINUED f CONTRO C 25 I I rlONlNG CIRCUIT DOHC NON TURBO FEDERAL AND CANADA ITIONING W I GHT 3 1 p kCATED J B 8 C 83 5 7 w m 2s AIR 7 J fXl f IONING 3 I I ILL l C 18 1 2 I I m 9408 2...

Page 157: ...MANUAL AIR CONDITIONING CIRCUIT TURBO DOHC NON TURBO CALIFORNIA F L IGN SWI L i IN IG2 L R m 3 cp 377 1 k5 RIATOR ASSEMBLY 8 R I A 55 4 1 Ll 1 i c qo W 1 1 1 __ c c 5 I A 04X IN I I 1 0 I L 2 c 31 ll...

Page 158: ...UIT TURBO DOHC NON TURBO CALIFORNIA CONTINUED L R r I I I t I t I I 9 I 5 3 I I I i I I I I I I I I I t I i L L R I I ti I gcATED t 20A 7 d C 0 i 7 p 3 ti on 3 7 El 7 5 1 ii Q I I I t I I I A 45 li ti...

Page 159: ...1 c 02 I I I m aT 2lOrPa 29 DPSI B J g33 2107 kPaE9sPsi i f 8 I I I DUAL I FE I A 35 II t I I 115 f I L COMPARISON I 1 I 13 6 s 3 A 1 9 z 10 13 _ _ Y G 2 5 t THERMOSTAT I FyK RB5E i b II ON JFF lRgP 1...

Page 160: ...CALIFORNIA MANUAL AIR CONDITIONING CIRCUIT TURBO DOHC NON TURBO CALIFORNIA CONTINUED AIR J B IONING MULTI PURPOSE FUSE 1 AIR CONDITIONING COMPRESSOR LOCK CONTROLLER CIRCUIT1 c 40 I IENGINE SF OPERATI...

Page 161: ...1 4 xs z 1 w m m 2 2 5 f i i I g E Z I z 5 e r a i Z Z z IC c...

Page 162: ...r Conditioning Circuit TURBO DOHC NON TURBO CALIFORNIA MANUAL AIR CONC CONTINUED j f CONTRf L R ONING CIRCUIT TURBO DOHC NON TURBO CALIFORNIA iTIONING ZR ZH i liLy I GHT Y I OFF J B NG RHEOSTAT j W R...

Page 163: ...TO AIR CONDITIONING CIRCUIT DOHC NON TURBO FEDERAL AND CANADA IGNIT SWITC Ep in i 1 C 82 B 0 C 10A C 69 A 04X Y lx d L 5 f OFF N 4 1 RADIATOR FAN MOT01 RELAY LO H1 a Ll m L m A 3 c 29 I 3 A MFAWR ASSm...

Page 164: ...8 162 CIRCUIT DIAGRAMS Full Auto Air Conditioning Circuit FULL AUTO AIR CONDITIONING CIRCUIT DOHC NON TURBO FEDERAL AND CANADA CONTINUED L R L R I f t I I I I J r I f I I A 45 f mi al L I 9 __...

Page 165: ...I I I I I i I I I I I I 2 I 115 f b 0 CL 1 ON OFF 200kPa 28 s i OFF ON Kl bbi OFF ON 2600kPa 370 s i 1 IL COMPARISON I l I 13 c1P 9 1 L 1 9 tr 10 13 Y s t lal 2 1 BSE b Ill 3 C c i A 67 if tT MODULE...

Page 166: ...onditioning Circuit FULL AUTO AIR CONDITIONING CIRCUIT J B DOHC NON TURBO FEDERAL AND CANADA CONTINUED l j u oSE C v AIR CONDITIONING COMPRESSOR LOCK CONTROLLER COMBINATION Z METERtTACHO I z IGNITION...

Page 167: ...CH IG2 Y T z i B J B C 68 I C 82 2 m m I j c 02 llhl I m In CL I s 4 L1 E 4 F Et I L B 2 L CL I a 2 IOD STORAGE cAo_EIk oR li2Ed 1234 f C 23 7 YJ EL 3 OFF N T z 1 m CL d 53 51 _ I 3 EEiR l F Y HI T a...

Page 168: ...I I d I PHOTO AIR CONDITIONING SENSOR CONTROL PANEL c 17 D 12 I azl INDITIONING IL SWITCH 1 I 2 h 7 z 51 d 52 V 53 54 v i9 60 lo I b et I 1 7 G g I 7 Y L 3 4 9 57 v5a 3 s 9 11 12 _ 7 J G c GLA14 P I I...

Page 169: ...CONDITIONING CONTROL PANEL HnmIAIR CONDITIONING GRAPHIC Y 4 A A A _ 3 4 11 12 65 I 19 20 yg h ds 4 _ f f d I2 is 5 L v c I I 17 0 P 7 _ 1 I 1 tie TAILLIGHT RELAY 7 w 6 C 69 J B 7 w 3 t a 4 a3 t RHEOST...

Page 170: ...RBO FEDERAL AND CANADA CONTINUED INTERIOR BM PTuRE F 01 E kd IEm 1 s v5 56 C 17 I La F 34 5 I 9 i s rnfh v v v lrn I 52 a 16 15 5 6 L A A A f AIR CONDITIONING CONTROL UNITm 36 lsl 5 5 0 cJ t c _ 105 1...

Page 171: ...Circuit FULL AUTO AIR CONDITIONING CIRCUIT 8 169 TURBO DOHC NON TURBO CALIFORNIA L IGNI I SWITC g C 82 J B c 10A ON IG2 2 ml s m I 1 A 07X 1 A 04X RADIATOR fjEAyOTOR LO HI 0 I c s l 4 r 0t c 3 g LE SE...

Page 172: ...NG CIRCUIT TURBO DOHC NON TURBO CALIFORNIA CONTINUED L R r t I I I I I I I I I I DUAL EYWIiBSE i l ___________________ fL __________ F CATED 7 I I I I I I I I I I I I I I t I I I I I I I 1 I I I I I I...

Page 173: ...I I I I I I I I I I I i I I I I L is 55 1 I 15 26OOkl I P COMPARISON THERMOSTAT 35E b c P I I 1 is 10 _ G 3 u 9 13 6 i 3 _ 13 3 _ __ i A 36 I I d r l I I i I I I I 7 I c 3 ___ 1 I I I A 67 ELC VT k8RB...

Page 174: ...IT J B TURBO DOHC NON TURBO CALIFORNIA CONTINUED M I URPOSE v CIRCUIT 1 I COMBINATION s 3 1 D 42 2 D 15 IGNITIiN POWER TRANSISTOR s 2 I106 C 51 AIR COtiITIONING lx lx COMPRESSOR LOCK CONTROLLER h A3 h...

Page 175: ...iB6E b IGNITION SWITCH IG2 J B i 3 c k3 I C 82 2 j C 82 I C 23 1 4 BLOWER OFF IN 93 y2 I 1 c 70 3 C 82 d IOD OR STORAGE CAOYhrnOR lisl 1234 Y ii Y IJ 7 5 m d I i3 51 52 __ c 51 v 0 83 7 101 me se _ L...

Page 176: ...CIRCUIT TURBO DOHC NON TURBO CALIFORNIA CONTINUED AIR CONDITIONING CONTROL PANEL c 17 I PHOTO SENSOR D 12 ml Jl I 1 52 7 E I 2 53 G CL I 3 i IL 14 ING 1 AIR fOiD iON UNIT c r GND C V __ 104 m CL i2 cf...

Page 177: ...175 AIR CONDITIONING CONTROL PANEL 0 7 6T 1 v b __ 5 11 I T 12 3 4 9 9 8 9 02 I2 2 I 1 I 19 20 9 IO l 7 n n 1 I 13 5 I I 5 A A i5 j W 6 C 69 J B P 7 w 5 C 83 LIT or _ 4 59 L I I __ 55 W RHEO E r ATURE...

Page 178: ...URBO CALIFORNIA CONTINUED INTERIOR WEATURE DISPLAY II I a AIR CONDITIONING CONTROL UNIT j v 0 v F V 7 __ _ 105 fax__ _ 105 c l 3 d Ii 7 1 2 Ix ci 2 k zi 1 V _ m v 111 6 0 5 6 5 8 S ciB I s 0 6 4 3 l I...

Page 179: ...sensor Blower motor relay Blower motor relay HI Condenser fan motor relay HI Condenser fan motor relay LO Data link connector Symbol Name Symbol H Dual pressure switch B D ELC4 AA control module D G E...

Page 180: ...UIT DIAGRAMS Full Auto Air Conditioning Circuit Evapor 16FOO56 16FOO4i 2OFOO65 W IAL K q r _ a s I i Q I I 16FO263 Air conditioning compressor lock controller I lbFb264 16FO496 Interior temperature se...

Page 181: ...DIAGRAMS Remote Controlled Mirror Circuit e 179 REMOTE CONTROLLED MIRROR CIRCUIT D 41 LH RH Y J 6 REMOTE CONTROLLED xl VEHICLES WITH MIRROR HEATER X35 AC Rl307 N3C MIRROR t2 VFiHICLES WITHOUT MIRROR...

Page 182: ...4 III g II IIIIIIIIIIIIIIIIIIII I I I I I I I I I I I 5 L 18 4 DEDICATED FUSE A 02X 62 A 3 I 3123 45 m I 9 i 2 ASHliE I AULIC 5l _ I L R Jj g 12 A 65 4 IL VALVE RELAY I c 7 5 3 6 x 2 1 4mg 0 y I ii Y...

Page 183: ...king System ABS Circuit FWD 8 181 L IGNITION SWITCIiI IG2 IGNITION SWITCIjfIGl J B G R plg aq D 45 i L dI 7 1 6 2 D 44p iazq a3 COMBINATION METER D 04 11 G R STOP LIGHT SWITCH C 61 3 1 2 EDI 3 4 5 F 1...

Page 184: ...H REAR LH REAR RH A 29 l g A 12 E 19 E 16 m J m m YY 2 1 I L f 1 2 6 7 1 I W e I A 11 a A ifi T s E 3 G e t I 33 31 h z u E 0 A A i i 31 s c 33 pl Eiq w m E E 2 1 I _ m E m A Y a i2 0 5 2 p q m 1 d a...

Page 185: ...G SENSOR D 27 m IT I I I I I I I I I I I I I I I I I I I I I I I DIODE A 68 m I m I 55 m I L l 1 UiyFAULIC 5l m g L 8 52 A 65 _ __ I USIBLE LINKG m I I I ItmTORi4 4l r k 2 l vnr VP f I I I 1 UN I L I...

Page 186: ...D ANTI LOCK BRAKING SYSTEM ABS CIRCUIT AWD CO i JEDI IGNITION SWITCH IG2 IGNITION SWITCHtIGl 3E LINK h 6 cp m I d 2 z 1 _ l J B 0 0 15A V 6 0 15A 1 C 6Bfl 1 I 7 C 83 b L I 11 1 c c t c L R Ll 7 D 44 C...

Page 187: ...ONT LH FRONTCRH REARtLH REAR RH A 29 A 12 E 19 E 16 J m m Qig 3 1 A r i L a c t 30 VW m 5 I 15 133 131 I A A A A A ii VI4 B ST01 M r ABS CONTROL UNIT L GND GND v A cj4 v 23 24 E 12 m A g a g 0 pj q 2...

Page 188: ...ircuit COMPONENT LOCATION Name Symbol Name Symbol ABS control unit F G sensor D ABS power relay C Hydraulic unit A Data link connector E Motor relay A Diode B Rear speed sensor H Front speed sensor G...

Page 189: ...CIRCUIT DIAGRAMS Anti lock Braking System ABS Circuit 8 187 16FO267 16FOO40...

Page 190: ...5 f 2 iI m D 03 I d G 1 CL 5 0 Y2 U 2 r RELAY J J B 10A c 70 I 2 l P cp IOD OR Di STORAGE CONNECTOR A 11X B5J 12 3 4 a d ELECTRONIC CONTROL SUSPENSION CONTROL UNIT F 13 i c 77 _ __ 8 62 ____ 2 j0 0 Y...

Page 191: ...onic Control Suspension ECS Circuit 8 189 m Gi i i IGNITION SWITCH IG2 f7 m 1 c I v c 2 _ __ _ _ t 6 F 20 THROTTLE I ON B 05 i 1 g m 9 m u 3 2 2 1 l 3 p A E 5P I 1 I 4oP G SENSOR E 261 SPEED SENSOR ST...

Page 192: ...v v I I I 2 4 5 lVE 6 kc 2 1 Pr 4 w 55 m z m I J mFFF Haydn gf ii 1 L AL v I 3 I I 3 I 1 5 4 2 3 A 25 A 13 3 L3 I 1 2 p m m 0 iI CL d 7 Iy j C 33 C 36 3 4I 1 Ez 1 pE k St 8 10 E A A 0 c J I 7 Y n ai c...

Page 193: ...LOCATION i Name Symbol Name Symbol Data link connector E G sensor D i I I I I b 1 ECS control unit I F 1 Steering wheel angle sDeed sensor 1 B 1 Engine control module I c 1 Throttle Dosition sensor 1...

Page 194: ...8 192 CIRCUIT DIAGRAMS Electronic Control Suspension ECS Circuit 16FO267...

Page 195: ...TIVE EXHAUST SYSTEM CIRCUIT 3 I I c u s F E CATED 3 CL J B D 44 q se J 1 IGNITION SWITCH IG1 71 w7 I C 82 J B 0 15A F CD d 76 33 c 71 D 44 COMBINATION METER D 05 112 i c l 6 I 3 1 ACTIVE EB lT ILL OFF...

Page 196: ...em Circuit ENGINE E L ACTIVE EXHAUST SYSTEM CIRCUIT CONTINUED I INPUT SIGNAL CRANKSHAFT POSITION SENSOR THROTTLE POSITION SENSOR p 1 c 14 es R 5 3 pJ EEmq m Ii ti 7 GND V L I ACTUATOR F 29 1 2 ASSEMBL...

Page 197: ...Active Exhaust System Circuit COMPONENT LOCATION 8 195 Name Symbol Name Symbol i Active exhaust control unit C Engine control module B Actuator assembly D Power window relay A 19FO134 Power window 16...

Page 198: ...SYSTEM SRS CIRCUIT EYWIiB E b TION CH ST IGN SW1 m I z 1 Bl 1 1 C 68 J B A w A 67 YOA I I I 2s I IOD OR R v d I E I s I I d I I I I I I I I I I I 1 I I x SENSOR I 7 B 26 I 3 2 0 C c 2 j D 24 A T M T...

Page 199: ...C 71 6 5 1 w 5 I a3 d 2 0 d D 44 ___ __ __ 1 14 1 13 v v SRS i MFNOS I S A 2 D 26 1 e s r d d c 1 CLOCK SPRING I 1 r E CH I DRIVER S AIR BAG M IUJL E re d and observe the Brecautions Prior z a3 d 8 _...

Page 200: ...CIRCUIT DIAGRAMS Supplemental Restraint System SRS Circuit COMPONENT LOCATION 1810243 Name 1 Front impact sensor 1 A 1 1 SRS diagnosis unit 1 B 1 Data link connector 19FO134 11 I 16F0061 I 18FO498 Sym...

Page 201: ...NADA 8 199 L IGNITION SWITCHtACC 1 c 53 37 64 T61 m 72 yr i w 11 11 1 z g s I G m 1 G4 J B lo T 1 10 C a3 I OAb c 7 j 3 4 li d i I 3 4 THROTTLE k ON s 05 m I I lml IOD f OR 5 C 30 L r f t GND GND 3 n...

Page 202: ...C NON TURBO FEDERAL AND CANADA CONTINUED FUSIBLE LINK E GHT IGNITION SWITCHtIGl Fz s l m I EBCATED iz a B 1 C 0 1SA 5 d 11 C 68 T t I J B IOD OR lia STORAGE 16 CONNECTOR d4 1 m c AUTO CRUISE 5v CONTRO...

Page 203: ...Q IQI Q MAIN J B SWITCH MULTI PURPOSE FUSE J B j PURPOSE J B Nks p F R Ep c m i k5 a3 3 E 1 d I cf I 7 3 c92 0 t b 2 cqig OFF 01 I 3 s 0 f s E 14 d l s J I i I I I I I I I I I I I I I I I I I uM A 28...

Page 204: ...RCUIT M T TURBO DOHC NON TURBO CALIFORNIA 1 ENGINE CONTROL MODULE c 54 87 5V 8 IGNITION SWITCHtACC 7 GND K 84 v ME92 i cu 4 4 w s s i2 m v 1 64 I I I y 2 3 ggj z L4 J B ii THROTTLE ON B 05 Eii3 IOD ST...

Page 205: ...N IGl zAk IGHT I FUSIBLE LINK C 82 1 _I 6 c 71 0 15A I I c 7 2 2 1 cp m 11 DC t m 1 i5 lzal 00 iz m I 4 d NM 3 c CL 6 D 44 IOD OR STORAGE 1 Ia 16 CONNECTOR AUTO CRUISE CONTROL UNIT 1 5V F MAIN SWITCH...

Page 206: ...POSE FUSE MULTI P Y FUSE CONTINUED c v l 2 STOP I I LIGHT __ SWITCH ON C 61 1 i OFF lJN I I 1 2 EElI 3 34 2 m z L I 3 2 OFF N 1 4 g Y J s I 0 m I z 3 CD d r I m l4 I I I I 2 1 m D 05 Eg ANATION g D 04...

Page 207: ...IGNITION SWITCHtACC v 64 Lh 61 g72 g I CL cu s g 4 E l 4 I I 1OA I I I lia d c 70 12a4 F3 4 lo d d I 3 4 A 11X I el 8 IOD OR STORAGE CONNECTOR 0 9PP N 1 I I 3 2 I g 3 cf G 1 il c 29 3 13 A J J 20 Y f...

Page 208: ...HC NON TURBO FEDERAL AND CANADA CONTINUED FUSIBLE LINK wFGHT IGNITION SWITCH IG1 1 C 68 h I rh T I I c 7 7 5 I 7 c j I al lza lx 7 w 2 a3 1 G CL3 m d d IOD OR STORAGE 16 CONNECTOR AUTO CRUISE CONTROL...

Page 209: ...FUSE 0 I J B I E 1 cp 7 J 2 m d m 5 I CL 3 2 4 URPOSE m 4 ___ D 05 E WBkNAT I ON uz 0 1 I I I i7 m 5 __ t m l4 7 t2 co 6 L i r I 2 d d T 1 A I I M I b rrl 44 I 12 I I 4 I I 3 2 1 al I STOP LIGHT a4 I...

Page 210: ...CRUISE CONTROL CIRCUIT A T SOHC DOHC NON TURBO FEDERAL AND CANADA CONTINUED IbNITION SWITCH IG2 I Y d C 82 2 4A T 31E L 0 J B IOA C 81 2 I E 4t _ _ 3 ix A b 3 c 30 t k 1 t A OVER DRIVE N ER SWITCH A 4...

Page 211: ...91 92 4 I G I J cu iz i 2 s m I 154 lzz l I i I I I L I I ENGINE iE ffL c 54 37 I Y 2 Y 3 i g 0 G 1 fx c 29 I3 13 G t t h Y E 5 F L A J B C THROTTLE W ON R 05 STORAGE CONNECTOR Ll J 20 I I 1 vwJf GND...

Page 212: ...FORNIA CONTINUED IGNITION SWITCHtIGl LINX FUSIBLE p I F CATED 0 0 aI C 15A 1 5 1 C 68 1 c I C 82 0 15A 8 F 7 5 l 7 p j Ial m I I y2 E Fi I 7 G cz 41 lx I IOD OR STORAGE 16 CONNECTOR J 1 AUTO CRUISE CO...

Page 213: ...CUIT DIAGRAMS Auto cruise Control Circuit A T 8 211 LJ MAIN J B J B J B SWITCH MUdUgbPURPOSE t PURPOSE MULTI PURPOSE FUSE0 7 23 m 6 1 Pp J i 9 _ p 7 a m g oi JI I 4 r i i14 AUTO CRUISE c 37 CONTROL UN...

Page 214: ...rol Circuit A T AUTO CRUISE CONTROL CIRCUIT A T DOHC CALIFORNIA CONTINUED IGNITION SWITCH IG2 I 4A T CONTROL MODULE J B II I 3 15 _ _ d _ PARK NEUTRAL ON B 26 L I 2 D s P L 7 l 1 J g El BATTERY B 30 1...

Page 215: ...ise Control Circuit 8 213 COMPONENT LOCATION Name Auto cruise control unit Auto cruise relay Data link connector Symbol Name B Engine control module C Throttle position sensor D Symbol C A 16FO502 lQF...

Page 216: ...t Circuit POWER SEAT CIRCUIT IGNITION SWITCH IGl POWER c 07x I52 6 SIDE SUPFCRT LUMEIAF SUPPORT s 4 3 m I 9L 8 W z I 2 1 M NOTE tl VEHICLES WITHOUT THEFT ALARM SYSTEM LXSS C RlSY 1 W t2 VEHICLES WITH...

Page 217: ...IT DIAGRAMS Power Seat Circuit 8 215 i Fi k14 SLIDE FRObITHEIGHT REAR HEIGHT 2 LIMIT SWITCH OFF OFF s Ial ON I q p LfMIT SWITCH LIMIT SWITCH 1 0 OPP OFF OFF OFF owf OH EXHR SWITCH 9 C 78 I J B 5 C 82...

Page 218: ...T CIRCUIT FUSIBLE LINK 7 0 15A IOD STORAGE CONNECTOR A 11X i III A2 I i 3 I OPF I I 1 I Y f I L I l 3 l II FRONT SEAT I BELT SOLENOID i IIE I I L E 14 tl I ri zdiL 88 E i c 79 A lllQl5 4 5lsl l5 f d I...

Page 219: ...ducer Type Seat Belt Circuit 8 217 COMPONENT LOCATION Name Symbol Name Symbol Data link connecotr B Front seat belt solenoid C ETACS unit A 19FO134 I 16FO498 Note indicates that this component is used...

Page 220: ......

Page 221: ...52 High Tension Cable Spark Test SOHC 252 Spark Plug Cable Test 252 Spark Plug Test 252 Camshaft Position Sensor Inspection Refer to GROUP14 ON VEHICLE INSPECTION OF MFI COMPONENTS Crankshaft Position...

Page 222: ...age sensing 12 I 10 Electronic type SERVICE SPECIFICATIONS Items Specifications Generator Standard value Regulated voltage Ambient temp at voltage regulator V 20 C 4 F 14 2 15 4 20 C 68 F 13 9 14 9 60...

Page 223: ...CIRCUIT DIAGRAM SOHC id FUSIBL LINK 3 d c 01 3 0 A 10X 3 I VOLTAGE REGULATOR 1 ____ ___ a3 IbNI I IUN SWITCH IG1 3 I w J B 7 0 15A Z7 6 C a COZO RNAT ON A 67 B 07 NOTE tl VEHICLES WITH GENERATOR RATED...

Page 224: ...El I 3 1134 56711 u R7 m C 62 J B c 01 316 C 7 1 3 c 0 I 3 Cl f EfE NAT ON D 05 I3 1 B 17 1 2 B 18ml ____ Liz7 iYYsi s 0 B I COIL 2 1 A II r z GENEARATOR 8 222 DOHC ENGINE ELECTRICAL Charging System...

Page 225: ...il and thereby controlling the output voltage of the gener ator Power is supplied to each load from the B terminal of the generator NOTE The generator relay functions as a back up for the flow of elec...

Page 226: ...etween terminal B and the disconnected output line in series Connect the positive lead wire of the ammeter to terminal B and connect the negative lead wire of the ammeter to the disconnected output li...

Page 227: ...nnect the negative cable of the battery OUTPUT CURRENT TEST The test is performed to check whether the gener ator has the capability to output expected current 1 2 3 4 5 6 Before the output current te...

Page 228: ...8 226 ENGINE ELECTRICAL Charninn Svstem lnalcator 0 0 Ignition switch 0 LI L I w Generator relay S 0 i i 0 B 0 Voltmeter Charging Generator Battery k l 0 Ammeter Load 6EN0893...

Page 229: ...h a case let the generator cool down before retesting 13 Check to ensure that the ammeter reading is in excess of the limit value If the reading is lower than the limit value and there is nothing wron...

Page 230: ...8 228 ENGINE ELECTRICAL Charging System Charging indicator w4 Generatv I 0 Generator relay Voltmeter 0 _ i 0 IBattery Ammeter Load 6EN0883...

Page 231: ...ent of the generator has decreased to less than IOA read the value indicated by the voltmeter 14 lf the reading is equal to a value in the regulator voltage table it follows that the voltage regulator...

Page 232: ...ps 1 Air hose E Turbo 2 Air pipe C Turbo u 3 Clamp nuts of suction hose Vehicles with air conditioning 4 Drive belt Refer to GROUP 9 Service Adjustment Procedures 5 Generator connector 6 Heated oxygen...

Page 233: ...bs Removal steps 1 Drive belt Refer to GROUP 9 Service Adjustment Procedures l 2 Accelerator cable 3 Connection of brake booster vacuum hose 4 EGR valve Vehicles for California 5 Connection of generat...

Page 234: ...cket 4 7 Stator 8 Insulator 9 Plate 4 10 Regulator and brush holder 11 Slinger 12 Rectifier 13 Brush 14 Brush spring 15 Rear bracket 7EL0104 SERVICE POINTS OF DISASSEMBLY SEPARATING THE STATOR AND FRO...

Page 235: ...a long period Finish soldering or unsoldering in as short a time as possible 2 Use care that no undue force is exerted to leads of diodes INSPECTION ROTOR 1 Check field coil for continuity Check to en...

Page 236: ...y in both directions diode is shorted Replace rectifier assembly 2 Negative Rectifier Test Check for continuity between negative rectifier and stator coil lead connection terminal If there is continui...

Page 237: ...ring and new brush in brush holder 4 Insert the brush to where there is a space 2 to 3 mm 079 to I 18 in between the limit line and the end of the brush holder 5 Solder pigtail to brush holder as show...

Page 238: ...ry gear I 211 2 8 SERVICE SPECIFICATIONS Items Standard value Starter motor Free running characteristics Terminal voltage V Current A Speed rpm Pinion gap mm in Commutator runout mm in Commutator diam...

Page 239: ...OUT THEFT ALARM SYSTEM wT A T RY IGNITION SWITCHCST I BA RY IGNI SWI ION H ST B 23 1 I X OFF AL I A 67 7 3 c _ i z _I 4L 7r I I 2 I i 4 3 s I x 1 IQ 2 B 30 pjl zEJj 2 c 31 w 11 c 02 3 c 02 m B 23 El r...

Page 240: ...v M T I I 1I I I m m J B L M T I A T I STARTER RELAY A 09X 2 4 l I I 1 I ___ ___________ _ I I I I C 8 1 7m E IOD OR STORAGE TPR OR Ei 254 mcl 3 L i A 67 3 t M T A T CLUTCH m PEDAL VJON A C 64 r lm p...

Page 241: ...osition switch contacts and to ground with the result that the contacts of the starter relay are switched OFF and because the power to the starter motor is thereby interrupted the starter motor is not...

Page 242: ...ion adjust by adding or removing gaskets between magnetic switch and front bracket PULL IN TEST OF MAGNETIC SWITCH 1 Disconnect field coil wire from M terminal of magnetic switch 2 Connect a 12V batte...

Page 243: ...tage shown by the voltmeter is 1 IV 7 Confirm that the maximum amperage is within the speci fications and that the starter motor turns smoothly and freely Current max 90 Amps RETURN TEST OF MAGNETIC S...

Page 244: ...teps 1 Screw 2 Magnetic switch 3 Screw 4 Screw 5 Rear bracket 6 Brush holder 7 Brush 8 Rear bearing c 9 Armature 10 Yoke assembly 11 Ball 12 Packing A 13 Packing B 14 Plate 15 Planetary gear 16 Lever...

Page 245: ...h holder 7 Brush 8 Brush 9 Armature fl e assembly 7EN0628 12 Packing A 13 Packing B 14 Plate 15 Planetary gear 16 Lever 4 17 Snap ring W W 18 Stop ring 19 Overrunning clutch 20 Internal gear 21 Planet...

Page 246: ...armature will damage insulation Wipe these parts with a cloth only 2 Do not immerse drive unit in cleaning solvent Overrunning clutch is pre lubricated at the factory and solvent will wash x5 lubrica...

Page 247: ...If clutch does not function 2 properly replace overrunning clutch assembly Inspect pinion for wear or burrs If pinion is worn or burred replace overrunning clutch assembly If pinion is damaged also i...

Page 248: ...rmature in a growler 2 Hold a thin steel blade parallel and just above while rotating armature slowly in growler A shorted armature will cause blade to vibrate and be attracted to the core Replace sho...

Page 249: ...No Part No Advance mechanism Firing order Contact pointless type T5T4267 1 MD1 47874 Controlled by engine control unit 1 2 3 4 5 6 IGNITION COIL Items Type Identification No Part No SOHC Mold single...

Page 250: ...E SPECIFICATIONS Items Specifications Standard value Ignition coil Primary coil resistance at 20 C 68 F 0 SOHC 0 72 0 88 DOHC 0 67 0 81 Secondary coil resistance at 20 C 68 F kR SOHC 10 29 13 92 DOHC...

Page 251: ...HOOTING CIRCUIT DIAGRAM SOHC IGNITION SWITCH IG1 I 3 D 15 4 I 3 3 2 t 3 7 c c AL 1 J t I ON rRANSISTOR 7CAPACITOR B 39 1 ail f ea I I I I B 21 j COMBINATION METER TACHO DISTRIBUTOR I r T I SPARK PLUG...

Page 252: ...1 25L Y 4 W z F 2B W 3 IY p3 I 1 1 I 1 25B c IGNITION OIL 3 6 I I 1 IGNITIO i COIL 2 5 1 6 IGNITION COIL l 4 E T f8tT I MODULE I I 101 2 56 j 10 23 __ h h t 4 I 2 1 s ENGINE y 104 2 CONTROL m1 A 16 B...

Page 253: ...l of power transistors one by one l When power transistor A is turned from ON to OFF the spark plugs of No 1 and No 4 cylinders spark Turning of power transistor B from ON to OFF will produce sparking...

Page 254: ...heck the resistance of the spark plug cable and check the spark plug itself SPARK PLUG TEST 1 Remove the spark plug and connect to the spark plug cable 2 Ground the spark plug outer electrode body and...

Page 255: ...N SYSTEM REMOVAL AND INSTALLATION SOHC 8 253 14 Nm 11 ft lbs Removal 25 Nm 4 ft lbs steps 2 5 Nm 1 8 ft lbs 1 High tension cable I 4 2 Spark plug cable 3 Spark plug a 4 Distributor 5 O ring 6 Ignition...

Page 256: ...ower transistor then check whether there is continuity between terminal and terminal when terminal and the positive terminal are connected and disconnected NOTE Connect the probe of the circuit tester...

Page 257: ...r arrangement of spark plug cables will induce voltage between the cables causing miss firing and developing a surge at acceleration in high speed operation Therefore be careful to arrange the spark p...

Page 258: ...10 fS lbs 5 10 Nm I 8 ftlbs 22 N m 16 ft lbs Removal steps 1 Center cover l 2 Spark plug cable 3 Spark plug 4 Ignition coil 5 Ignition power transistor 6 Clamp Pre removal and Post installation Operat...

Page 259: ...gnition System 8 257 8 9Nm 7ft lbs 16FO453 7 Camshaft position sensor 8 Crankshaft position sensor Pre removal and Post installation Operation l Removal and Installation of Timing Belt Cover Refer to...

Page 260: ...sed No 1 No 4 coil side 1 Connect the negative terminal of the 1 5V power supply to terminal of the ignition power transistor then check whether there is continuity between terminal and terminal when...

Page 261: ...obe of the circuit tester to terminal 0 Terminal 1 and terminal Terminal 11 and terminal 4 Connected Continuity Unconnected No continuity 2 Replace the ignition power transistor if there is a malfunc...

Page 262: ...Therefore be careful to arrange the spark plug cables d properly by the following procedure 1 Install the spark plug cable clamps as shown in the illustration 2 The numerals on the support and clamp...

Page 263: ...ENGINE ELECTRICAL Ignition System 8 261 7EN0518...

Page 264: ...ion sensor assembly 7EL0103 INSPECTION Check the following points repair or replace if a problem is found CAP AND ROTOR 1 There must be no cracking in the cap 2 There must be no damage to the cap s el...

Page 265: ...l Specifications ___ 342 CRUISE CONTROL SYSTEM Refer to GROUP 14G DOOR HANDLE AND LATCH CENTRAL DOOR LOCKING Refer to GROUP 23A DOOR GLASS AND REGULATOR POWER WINDOWS _ Refer to GROUP 23A DOOR MIRROR...

Page 266: ...PLAYER RADIO REMOTE CONTROL __ __ ___ SPEAKER _ TROUBLESHOOTING WHIP ANTENNA ANTENNA FEEDER CABLE AMPLIFIER 405 402 400 400 401 366 403 REAR WINDOW DEFOGGER 406 DEFOGGER RELAY 411 REAR WINDOW DEFOGGE...

Page 267: ...ndicator which gives blue signal when an adequate charge level exists and white signal when charging is required BATTERY VISUAL INSPECTION 2 Make sure ignition switch is in Off position and all batter...

Page 268: ...he batteries on charge A spark will occur where the live circuit is broken Keep all open flames away from the battery Battery electrolyte temperature may temporarily be allowed to rise to 55 C 131 F I...

Page 269: ...ICATOR OPEN CIRCUIT VOLTAGE TEST Open circuit voltage is less than 12 4 V l Turn headlights on for 15 seconds 63 b CHARGE battery at 5 amps then GO to A3 l Turn headlights off for 2 minutes to allow b...

Page 270: ...cooler duct and foot shower duct 10 Key reminder switch segment 11 Ignition switch segment Removal steps of steering lock cylinder 1 Air bag module Refer to GROUP 23B Air Bag Module and Clock Spring I...

Page 271: ...position 2 Press the lock pin down with a Phillips head screwdriver small size one to remove the steering lock cylinder INSPECTION IGNITION SWITCH INSPECTION 1 Remove the knee protector the column cov...

Page 272: ...NEUTRAL mark of the clock spring with the mating mark to center the clock spring Caution If the clock spring is not centered problems such as intermediate failure of the steering wheel to turn broken...

Page 273: ...e Fuel gauge unit We Engine coolant temperature gauge Type Engine coolant temperature gauge unit Type Oil pressure gauge Type Oil pressure gauge unit Type Pressure gauge Turbo Type Voltage gauge Non t...

Page 274: ...ve indicator light A T W Supplemental restraint system warning light W Anti lock braking system warning light W Washer fluid level indicator light W 4 wheel steering oil level warning light 4WD W Crui...

Page 275: ...110 7 Fuel gauge unit float height mm in Point F 18 6 21 6 73 851 Point E 193 4 196 4 7 61 7 73 Engine coolant temperature gauge unit resistance R 104 Ii 13 5 at 70 C 158 F Fuel gauge resistance R Be...

Page 276: ...oolant temperature gauge unit is disconnected and then grounded l Check the engine coolant temperature gauge unit Systems dependent upon control according to the vehicle speed do not function correctl...

Page 277: ...IGl 7 1 6 59 D 04 J B r 0 ISA I KY 16FO292 1 I LL 3 54 D 04 16 b 44 m 16 C 71 3 5 C 82 te 94 m 3678 _ _ _____ 32 14 D 05 10 FUEL iwE F 16 L c c 3 D 16 m3 3 i 3 Ii t m 3 I 3 3 1 I 6 C 14 7 m 1 I IGNIT...

Page 278: ...eters and Gauges METER AND GAUGES CIRCUIT CONTINUED kE lGHT I III 0 FwATED 15A L a ml 3 3 1 I I I I I I I I I 1 I I 1 D 03 _ In T 1 2 3 4 5 s T e 6 t lllx jl l lqls 1 A RHEOSTAT D 41 7 c JIJ 8 T COMBI...

Page 279: ...M ii IGNII SWIT ON IGl c a2 7 1 c 71 6 6 0 15A L u l mz I a d l J B g NATION F m I I I I I I I I I I I I I a I i D 03 EzNG SWITCH I 7 1213141516171e 1 6 1 I 10 11 12 3 1415 16 1 D 15 F l SOHC 74 1 J6...

Page 280: ...f d I I I I Q 4 I k 4 I 2 1 OFF DN 2 3 1 2 1 T m iWITCH IGNITION SWITCH IG1 g p mzEq 11 1 I 3 3 STARTER RELAY I I I EH CTCBDN 0 15A 7 c a2 II 3 c 71 D 4 4 3 I t I A c I Ik I I 1 OFF 01 I I 3d 3 I I I...

Page 281: ...when rear wheels are to be raised on a jack 5 Make sure the parking brake has been set FWD 6 Attach anchoring bars on the tie down brackets and secure their ends to the anchor plates 7 Make sure the...

Page 282: ...the engine tachometer and compare the engine tachometer and tachometer readings Replace tachometer if difference is excessive Standard value 1 000 flO0 rpm 3 000 f 150 rpm 5 000 f250 rpm 6 000 rfr300...

Page 283: ...110 7 fi 2 Check that resistance value changes smoothly when float moves slowly between point F highest and point E lowest Fuel Gauge Unit Float Height Move float and measure the height at point F hi...

Page 284: ...erature gauge B Replace water temperature gauge Replace water temperature gauge unit F Correct harness ENGINE COOLANT TEMPERATURE GAUGE UNIT INSPEC TION To check remove engine coolant temperature gaug...

Page 285: ...I 1 Replace oil pressure gauge 1 Replace oil pressure gauge unit 1 Test light lights Pointer of gauge does not swing Test light lights Pointer of gauge swings Test light does not light Pointer of gaug...

Page 286: ...OUP 23A Instrument Panel a 2 Column cover lower 4 3 Column cover upper 4 Meter bezel 5 Combination meter 6 Vehicles speed sensor Front of vehicle 19FOli SERVICE POINTS OF REMOVAL 2 REMOVAL OF COLUMN C...

Page 287: ...nerator shaft is turning One revolution is four pulses CHASSIS ELECTRICAL Meters and Gauges 8 285 FUEL GAUGE INSPECTION Measure resistance between terminals with circuit tester Standard value A B Appr...

Page 288: ...between terminals with circuit tester Standard value Approx 72 fi VOLTAGE GAUGE INSPECTION Non Turbo Refer to P 8 283 OIL PRESSURE GAUGE INSPECTION Measure resistance between terminals with circuit te...

Page 289: ...287 DISASSEMBLY AND REASSEMBLY 8 uge bracket Disassembly steps 2 Gauge glass 3 Window plate 4 Voltage gauge Non Turbo or Pressure gauge Turbo 5 Oil pressure gauge 6 Engine coolant temperature gauge 7...

Page 290: ...CP 32 1156 or LED 3 Light Emitting Diode Engine compartment inspection light W 3 8 194 Interior lights Foot light W 3 4 158 Dome light W 8 Spot light W 8 Door light W 5 Glove compartment light W 3 4 1...

Page 291: ...IS ELECTRICAL Lighting System 8 289 TROUBLESHOOTING HEADLIGHT CIRCUIT VEHICLES FOR U S VEHICLES WITHOUT THEFT ALARM SYSTEM i CIRCUIT DIAGRAM EYB cc Efli IGHT A 01X I 5 I __ _ __ OFF pl L 3 D 45 I J 5...

Page 292: ...tem HEADLIGHT CIRCUIT VEHICLES FOR U S VEHICLES WITHOUT THEFT ALARM SYSTEM CONTINUED IGNIT SWITC 7 Et Gil FUSIBLI 0 63 10A LINK I 5 1 C 68 7 J B 5 I I I T I c5 CY A7 18 2 3 CONNECTOR LIGHT AUTOMATIC S...

Page 293: ...CHASSIS ELECTRICAL Lighting System 8 291 L HEADLIGHT t A c 10 r P 0 2 OFF pmqT E a C i c OFF TAII COLUMN SWITCH j Nf LIGHT AUTOMATIC F GHT OFF KXZIS AC ROSOlA44C...

Page 294: ...8 292 CHASSIS ELECTRICAL Lighting System VEHICLES WITH THEFT ALARM SYSTEM CIRCUIT DIAGRAM D 45 CO2OkNATION 1 I i W IGHT A 01X r t 5 1 LO A 61 cm __ 1 1 I f I 1 I II 1 iI 3 II i e J 3 c 31...

Page 295: ...CHASSIS ELECTRICAL Lighting System 8 293 L i IGNITION SWITCHtIGl FUSIBLE LINK ml 2 E 21 LIGHT AUTOMATIC F FF 0Jp SWITCH...

Page 296: ...8 294 CHASSIS ELECTRICAL Lighting System VEHICLES WITH THEFT ALARM SYSTEM CONTINUED HEADL I GHT 5 i c 10 r Ii a C 3 _ f iEi IGHT f B i o _ 7 LO r 3 kiATIC OFF _ ___ __ ___ ____ e J R 9 54 8 3 C 76 J B...

Page 297: ...NIT SWITC J B C 15A C 80 pTzmm j WITHOUT ggCXFORY i IN ACC EYWkBsE b mIz lo Bl l C b8 h lOA 1 WITH Xff ORY I I I IOD OR STORAGE CONNECTOR A 11X IZEI 3194 LIGHT AUTOMATIC F FF a 4 a I 1C 83 P c 2 m 4 L...

Page 298: ...SYSTEM CIRCUIT DIAGRAM __ 1 1 1 3 1 c 5 e L GHT A 01X r _ _____ 3N 4 129 83 IE 4 5 I A 6 c 31 0 y BEAM A 75 12 ml 0 94 2 T3 i 0FFJ 1 m 7 a C pp LO I I m n 0 CATED r0 pp HI m 0 1 14 1 I I 56 i I I I I...

Page 299: ...ghting System 8 297 IGNIT SW I TCI m I ti IN IG2 IGNIT SWITC 3 I I tt L f Gl FUSIBLE AINK 8 B C l68 J B 63 10A 63 10A 16 C 83 11 I c 77 1 z I i 8 a3 d r i d j t 1 DAYT I ME K fNG CONTROL UNIT ml 2 E 2...

Page 300: ...stem VEHICLES FOR CANADA VEHICLES WITHOUT THEFT ALARM SYSTEM CONTINUED C 5 d ziz 3 1 zl jI 3 10 I _ I ___ OFF p FF Fi LO I 1 I _____ _ _____ El 9 34 J t 8 ia 10 0 t C q 2 i gR RELAY S d LIGHT AUTOMATI...

Page 301: ...SIS ELECTRICAL Lighting System 8 299 VEHICLES WITH THEFT ALARM SYSTEM CIRCUIT DIAGRAM iJ id Ld __ 1 1 I 1 I I I i I U GHT A 01X IN 4 5 3 I II I I BEAM A 75 lx 7 m m h n I LO A 61 aI9 m 6 Iws AC ROCW N...

Page 302: ...EFT ALARM SYSTEM CONTINUED FUS I BLE IGNIT SWITCI IL 2 C 77 16 I 3 I m 8 d m i CL d 0 3 I d a 1 2 A 11X m IOD OR ck STORAGE CONNECTOR I j j_ 5 11 d 1 m DAYTIME i EftiNG ETRoL A 74 Em 2 E 21 N IG2 INK...

Page 303: ...r lj 8il 1 11 1 I p i s f i i 1 iL zpJ py t _ I_ Y u jlulrrrg Syslt llr WJIID l_l__ _ _PIIIUIII I Irl 1 T I Ty ii J i I ii I 1 I iI 1 I III I1 1 I o I II 1 IO 1 OI IJMN I Ill Al iw 1 w1 t All I I I l...

Page 304: ...INUED I C 80 1 fT Fmmq c 70 ly2 l lizi 04 1 2 3 4 d t WITHOUT WITH l E ORY MXX ORY I I z 1 I I C 66 I I ii IOD OR m STORAGE CONNECTOR d A 11X 1 2 3 4 J li55 d 1 LIGHT i ww UNIT 53 IGNITION SWITCHtACC...

Page 305: ...t relay Tail light relay Headlight relay Tail light relay Light automatic shut off unit Light automatic shut off unit ETACS unit 16FO354 Data link connector 16F049E ight automatic shut off unit Li Veh...

Page 306: ...is opened when the headlights are lit the current which flows to the coil side of the headlight relay will be cut off by the light automatic shut OFF unit opening the contact point and the headlight...

Page 307: ...unction One headlight doesn t illuminate Can t switch from low to high beam or vice versa l Check the HI contacts of the dimmer switch l Check the dimmer switch Refer to P 8 344 l Check the bulb l Che...

Page 308: ...ch beforehand whenever the scan tool is connected or disconnected If the scan tool makes a peep sound when each switch is operated turned ON OFF the input signal to ECU is normally sent from the switc...

Page 309: ...wATED I cl J i E 7 0 4 E5 II lx I Roeo i a4c F BI L1GHT A 43 ICXSS AC m ii3 9 5A i IN I 4 F T 77 L 1 1 FOG 3 A 03X 3 O N I IGNITION SWITCH IGl FUSIBLE LINK 8 3 m t I It l C 68 l I J B I l c 7o pq 1 A...

Page 310: ...ASSIS ELECTRICAL Lighting System FOG LIGHT CIRCUIT CONTINUED HEAI RELI 5 d 5 f r 1 J W GHT R Mk IGHT n 54 d Ial 4 5 c d r J II 13 I 8 D 44 7c l OFF ON 1 s GL GHT D 01 pl FJq AI RHEOSTAT D 42 3 eL10 I1...

Page 311: ...ay the fog lights and ground causing the fog lights to come on l When the dimmer switch is placed in the HI position or the lighting switch is placed in the TAIL or OFF position while the fog lights a...

Page 312: ...g light switch is set at ON l Check the dedicated fuse l Check the fog light relay Refer to P 8 338 l Check the fog light switch NOTE For the light automatic shut OFF system trou bleshooting hints ref...

Page 313: ...ES WITH SMALL BUMPER CIRCUIT DIAGRAM TAILL RELAY FUSIBL1 m a CL 3 IGNITION SWITCH IGl FUSIBLE LINK J B 10A 1 b xl I I C 77 16 C 83 ll I 1 c 70 123 d y m 2 1 A 11X a c 02 I i2B 1234 4 1 IOD OR 1 STORAG...

Page 314: ...T CIRCUIT VEHICLES WITH SMALL BUMPER CONTINUED 7 FRONT t7 COMBINATION LIGHT LH 3 A 39 t I a 3 m2 J E a tm 0 0 L 15A 3 ci I I T I gyQ I I 1 ti 5 2 r 6 7r C 69 lc AL 1 9 J 3 48 3 I I 1 l Y3 2345 a 2 in...

Page 315: ...LI m m I s s itMLyIGHT r A 05X LINK IGNIT SWITC 3 I Et 63 r IOA lx cc j I I I I I I I I I I I 1 I I I I I I 4 r I ON IGI FUSIBLE LINK m I 5 7 J B I I 16 C 83 ll 1 c 70 p 2 1 A 11X I m d IOD OR STORAGE...

Page 316: ...Lightina Svstem VEHICLES WITH LARGE BUMPER CONTINUED 0 15A REAR COMBINATION LIGHTtLH F 30 a 8 T 7 c l 7 3 c3 5 J 3 a m IGHT 6 C 69 3 I I I I f I I 5 t T I In I I I F 18 m 2 m 3 REAR COMBINATION LIGHT...

Page 317: ...to OFF once and to HEAD again or turn the ignition switch to ACC or ON and the automatic shut off will be cancelled and the i current will flow from the light automatic shut OFF unit to the coil side...

Page 318: ...ination light With the ignition switch in the OFF position open any door and all lights will come on l With all lights turned on with the ignition switch in the OFF position close all doors and the ti...

Page 319: ...orehand whenever the scan tool is connected or disconnected 2 If the scan tool makes a peep sound when each switch is operated turned ON OFF the input signal to ECU is normally sent from the switch ci...

Page 320: ...A 0 15A 3 c 70 lza 12 34 Qz r 3 C 80 pHmq I 0 8 1 C 81 m cf lx G IOD OR STORAGE Ci iVVgTOR m 12so m I m cc LH Wi 67 C 3 c d 51 52 BiF 2 E 6 i C 58 1DOME LIGHT F E 05 i I I I I I I I I I I 1 I g7 1 59...

Page 321: ...H 195 AC RO817 NSC OPERATION l Battery voltage is always applied via sub fusible link No and multipurpose fuse No to the luggage compartment light and door light l When the door is opened the door swi...

Page 322: ...osition and the contacts of the tail light relay close battery voltage is applied via the dedicated fuse to the glove box light the vanity mirror light and the inspection light l When the glove box is...

Page 323: ...____ 411 c 29 I I I I I 9 I I t I I 1 I I I I I L 3 F 19 4 BACK UP LlGHT RH F 11 63 P 1 F 18 m T COMPONENT LOCATION 0 OPERATION l When with the ignition switch at the ON position the shift lever or th...

Page 324: ...ER TYPE I CIRCUIT DIAGRAM IGNITION SWITCHtIGl T BATTERY k GHT d 7 iz f IOA 1 5 A a I C 82 I s J l __ ___ I I 8 J B 1 c 71 ii E i2 a3 m is 7 I I c3 F2 is d d m m d d 6 6 0 C 81 plzi q i COLUMN SWITCH X...

Page 325: ...CTRICAL Lighting System 8 323 T mHwiEL FLASHER UNIT I 4 i pzEzK c 02 g 9 a d Y f pE q sk3 F 19 8 EAR JOMBINATION m 4 L IGHT LH1 I F 30 L fw 43 2945 I qk REAR g COMBINATION LIGHTtRH a2 0 I 3 n T D 41 C...

Page 326: ...he same manner as for the operation of the turn signal lights and the left and right turn signal lights and turn signal indicator lights simultaneously flash repeatedly NOTE 1 The number of flashes of...

Page 327: ...H IG1 BATTERY fiMk IGHT 7 z 2 N 3 I 8 m I ii5 7 m 7 C 82 d a 7 A 6 I I I 1 I I XL Y a 3 3 6 J 7 c z __ _ ____ Yg a 4 8 Fi3 113 3 z J 6567 6 10 9 3 HAZARD SWITCH D 08 pTfi Iq 2 I m D 41 41 14 D 43 RHEO...

Page 328: ...8 326 CHASSIS ELECTRICAL Lighting System T H GR FLASHER UNIT i c c m cu d COMBINATION 7 mi 3 F 19 F 10 1 ls H 2346...

Page 329: ...r unit 16FO251 Hazard warning lights l When the hazard warning switch is switched to the ON position the relay contact of the turn signal and hazard flasher unit is switched ON and OFF repeatedly in t...

Page 330: ...m 5 3 7 6 63 10A 8 m I I A7 C 82 z r J B I I T 1OAb I r _ _ _ _ _ C 71 7 6 F 52 g Y4 8 Ei i3 3 2 7 m m m w I I 14 0 7 3 f3 is f2 7 Y m m m w J I HAZARD SWITCH D OS I I I I Y8 I 06 I 2 I L4 E l co m d...

Page 331: ...HAZARD FLASHER UNIT QP 00 x m 6 fi m d II STOP LIGHT SWITCH H OH FF C 61 3 c 02 r z d I I D 41 7 c c L L a Y cl ii cc d FRONT COMBINATION 7 L I 59 J I 65 r L 4 FRONT W 3 MT ON I 2 A 6 2 ml 0 it A 0 m...

Page 332: ...at a higher rate just like when a turn signal light bulb is burned out whereas the rear combination lights cease to flash COMPONENT LOCATION Turn signal and hazard flasher unit Hazard warning lights...

Page 333: ...AGRAM FUSIBLE LINK I J B E WITH m WITHOUT igzUISE d f JTNJildJISE I L I Fi aJ d I 2 I REAR 1 I COMBINATION LIGI ITtLH I IT L m 6 fi m d I F 31 1 IeFEl 2 3 4 5 4 m 1t3 F 04 I 12 m 9 F 34 2 HIGH MOUNTED...

Page 334: ...ace a weight in trunk of vehicle to simulate weight of a full tank 3 kg 6 5 Ibs per gallon 7 There should be no other load in the vehicle other than driver or substituted weight of approximately 70 kg...

Page 335: ...ment at high beam is not necessary 3 Check to see that the bubble in the headlight vertical angle gauge is in the illustrated position 4 If the bubble is out of position adjust by turning the adjustin...

Page 336: ...level as the fog light center height d w 16FO490 Vertical center line f ahead of fog light Height of fog light center hot zone Within 151 6 0 Hot zone mm in Within 600 23 6 Within 600 23 6 16F048E BU...

Page 337: ...REMOVAL AND INSTALLATION Vehicles with small bumper Vehicles with small bumper Removal steps I Front air side spoiler 2 Fog light assembly l 5 Bulb Vehicles with large bumper Vehicles with large bumpe...

Page 338: ...or unit vehicles with larger bumper fog light 2 Remove the bulb mounting spring and remove the bulb Caution Do not touch the surface of the headlight bulb with bare hands or dirty gloves If there are...

Page 339: ...cles with small bumper Removal steps I Rear combination light unit 2 Bulb Rear side trim Refer to GROUP 23A Trims 3 Socket assembly License plate light 16FO206 Vehicles with large bumper Removal steps...

Page 340: ...I Liftgate lower trim Refer to GROUP 23A Trims 2 High mounted stop light cover 3 High mounted stop light lens and bracket 4 Gasket 16FO231 16FO230 16FO122 SERVICE POINT OF REMOVAL 3 REMOVAL OF HIGH M...

Page 341: ...it connect the test light 12V 3 4W from the harness side to terminal No 6 for tail lights or No 7 for headlights Under the following conditions check the operation of the test light Conditions Test li...

Page 342: ...h 6 Rear window defogger switch Front of vehicle SERVICE POINTS OF REMOVAL 2 REMOVAL OF COLUMN COVER LOWER 3 COLUMN COVER UPPER After the screws have been removed remove the covers while making sure n...

Page 343: ...unction of the rheostat is normal if the intensity of illumination changes smoothly without flashing or flicker ing when the rheostat is operated HAZARD SWITCH INSPECTION 1 Remove the center air outle...

Page 344: ...V Dimmer passing switch Rated load A High beam Low beam Passing Voltage drop V NOTE For the wiper and washer switch refer to P 8 355 Specifications 0 22 f 0 05 0 2 or less 6 6 f 0 5 0 2 or less 10 7...

Page 345: ...o briuur 0 lnsrrumenr rarlGl 4 Column cover lower 5 Column cover upper 6 Lap cooler duct and foot shower duct 7 Column switch left For lighting switch dimmer passing switch and turn signal switch 8 Co...

Page 346: ...and check the continuity between the terminals 3 5 6 7 10 14 OFF 30 0 LO 0 0 0 0 NOTE O 0 indicates that there is continuity between the terminals TURN SIGNAL SWITCH Operate the switch and check the c...

Page 347: ...EUTRAL mark of the clock spring with the mating mark Caution If the clock spring s mating mark is not properly aligned the steering wheel may not be completely rotational during a turn or the flat cab...

Page 348: ...pump Motor type Pump type Power consumption A Time of continuous use sec With washer fluid Empty operation Nozzle jet pressure kPa psi Tank capacity lit qts Rear window washer motor and pump Motor typ...

Page 349: ...ted in column switch Intermittent interval min max sec Variable interval intermittent wiper Approx 3 12 Delay time in washer moving sec 0 6 Rear Intermittent interval sec 8 2 SERVICE SPECIFICATIONS Lq...

Page 350: ...HOUT WITH l f ORY ACCESSORY I m w cl J c J IOD OR STRAGE CONNECTOR 2 d __ 153 l5 J I II b Em 1 6 9 4 5 1ATA LINK ONNECTOR c 79 FRONT SIDE i7 f j9 Y f SPEED RI mF8T oN 5v L pTTFS 4X1 13x1 15 I 1 11 4 4...

Page 351: ...er System 8 349 b LiTi3 l VEHICLES WITHOUT THEFT ALARM SYSTEM X2 VEHICLES WITH THEFT ALARM SYSTEM Data link connector FRONT KfB8H W I P E R I G N I T I O N R E L A Y S W I T C H ACC COMPONENT LOCATION...

Page 352: ...for 0 6 second or more when the ignition switch is at ON or ACC with the wiper switch turned off the washer liquid will be poured and the transistor will be turned on 0 6 second later to operate the w...

Page 353: ...beforehand whenever the scan tool is connected or disconnected 2 If the scan tool makes a peep sound when each switch is operated turned ON OFF the input signal to ECU is normally sent from the switch...

Page 354: ...r motor is energized the rear intermittent wiper relay contacts open howev er the cam contacts keep the rear wiper motor energized until the wiper blades return to their stop position COMPONENT LOCATI...

Page 355: ...NTERMITTENT WIPER RELAY d 0 85L i is m E 18 5 123 m 453 t 7 i AL I 7 r 14 17 16 CLJ _ _____ 5 a I I al z J d a3 cb X6 4 7 8 I I I I I I I I I I I I I I I I I I I 1 I C 69 J B i a C i kiRWIAKW SWITCH D...

Page 356: ...nish RH 5 Hole cover 6 Wiper motor 7 Linkage Removal steps of washer tank 8 Battery 9 Battery tray IO Washer tank Removal steps of wiper motor 1 Wiper blade 2 Wiper arm 5 Hole cover a 6 Wiper motor 11...

Page 357: ...spection of Wiper Motor Operation at LOW and HIGH Speeds Connect the battery to the wiper motor as shown and check its operation at LOW and HIGH speeds Inspection of Wiper Motor STOP Position 1 Operat...

Page 358: ...d make sure that it is mounted on the washer tank and that the washer tank is filled with water 2 Connect the battery as shown to check whether water is pumped out INSPECTION OF WASHER FLUID LEVEL SEN...

Page 359: ...arts Front pillar trim RH Quarter trim RH 1 Wiper blade Quarter upper trim RH l 2 Wiper arm Rear roof rail trim 1 FFr ro GRoUP 23A 3 Spacer Rear side trim RH Liftgate lower trim Refer to GROUP 23A e T...

Page 360: ...isconnected Operation of Wiper Motor Connect a battery to the wiper motor as shown to check the operation of the wiper motor Wiper Motor Stop Position 1 Operate the wiper motor by the procedure descri...

Page 361: ...0 Condition Standard When wiper is stationary ov When wiper is in operation Battery voltage WASHER MOTOR 1 When the washer motor is inspected make sure that it is mounted on the washer tank and that t...

Page 362: ...low sound high sound Specifications Flat type 11 5 15 3 0 100 112 100 112 350 390 395 435 Flat type 11 14 5 Max 3 5 105 120 405 435 NOTE The symbol is applicable to vehicles equipped with the theft al...

Page 363: ...sr ON OFF ON OFF a a 1 1 2 l l 5 5 I I L AL AL C 78 14 C 7E 1 1 _______ 12 EB I I ON ClFF ON ClFF 34 m m d d 3 3 4 4 m m oi oi CL CL x r x r_ __ 18 DA 26 1 EAK HORN I CLOCK SPRING q A 27 1 1 A 48 1 I...

Page 364: ...orn relay the horn and ground causing the horn to sound HORN SWITCH REMOVAL AND INSTALLATION Removal steps 1 Air bag module Refer to GROUP 23B Air Bag Module and Clock Spring 2 Horn switch Steering wh...

Page 365: ...inal 1 and check continuity between terminals with terminal 3 grounded Power is supplied 4 5 terminals Continuity Power is not supplied 4 5 terminals 1 3 terminals No continuity Continuity THEFT ALARM...

Page 366: ...t time second Thermal fuse fusion temperature C F Specifications 120 Within 18 180 250 356 482 TROUBLESHOOTING CIRCUIT DIAGRAM IGNI yJ m D 30 1 1 X ORY i i D 18 D 1Q _ ___ 0 MT IGHT F i i p IhCATED 1...

Page 367: ...on the element l Using an ohmmeter check the continuity of the element CAUTIONS FOR USE OF THE CIGARETTE LIGHTER SOCK ET AS AUXILIARY POWER SOURCE 1 2 When using a plug in type of accessory do not use...

Page 368: ...M ON IGl 7 C 82 3 C 80 liTnTjTllsTii l 1 C 68 J B m 0 1OA 8 15A 1 t L C 8 I __ 3 1 1 5 ii c ti 1 D 47 1 A L 10 4 3 c 70 s pjg 4 3 7 In IOD OR STORAGE CONNECTOR A 11X m 1234 L r al 7 3 4 1 r _ i IOD OR...

Page 369: ...L CHASSIS ELECTRICAL Radio and Tape Player 8 367 RADIOREMOTE CONTROL SWITCH TAILLIGHT RELAY 0 kMkCATED 15A I aL L J B RADIO AND TAPE PLAYER I I t I D 47 4 aI t RHEOSTAT...

Page 370: ...INDOW GLASS ANTENNA RADIO AND TAPE PLAYER i 1 I AMPLIFIER 2 I T E d 3 _ 15 Y 9 zi Ie 1 4 2 16 _ 1 I I 1 3 6 fs E 1 3 E 1 2 d I 12 c 34 t c 3 c f E i F 1 _ cc I 2 I g i 0 2 F Y I3 h i b 71 Y 6 D 02 14...

Page 371: ...J B m m C 82 1C 80 pFTmq 0 c 70 1 2 lizd 254 a CL I I2 t I 77 I I I iI 1 II I I I AL I I 47 1 4 3 D 47 IOD OR STORAGE CONNECTOR A 11X lza 1384 IOD OR STORAGE CONNECTOR A 11X I _ I MOTOR E R w UNIT F 3...

Page 372: ...AMPLIFIER CONTINUED RADIO REMOTE CONTROL SW ITCH CLOCK SPRING TAILLIE 5 I 2 RADIO AND TAPE PLAYER D 47 c 34 c plgi QF 9 F 33 2 9 3 E 13 i 3 E 2 fs c I _ 0 6 _ I 2 F 06 7 _ _ _ I 7 g g I I e f3 E a 3...

Page 373: ...o and TaDe Plaver 8 371 REAR WINDOW GLASS ANTENNA RADIO AND TAPE PLAYER I 2 f c i 3 i e i 3 c E 29 A 4 g 1 g z 3 E f 62 c i 1 i I_ 7 a c I m i i 3 6 g D 13 2 i a c 20 16 E 01 D 42 Y 3 c LH LH f FRONT...

Page 374: ...TAPE PLAYER CIRCUIT DIAGRAM 1 L J B FUSIBLE 0 2 1 0 c 70 Ii l 1294 11 r aINK IGNITION SWITCHtACC ti q IF3 1 C lfjS 4 C 82 1OA I I2 7 a Pi I l7 i 1 2 1 IOD OR STORAGE CONNECTOR A 11X i O CHANGER F 40...

Page 375: ...D C 69 3 c 34 J B C 83 lx 6 9 I g Ii2 3 2 5 E 7 a I v ul I I 3 1 7 5 0i f d e4 I3 14 E 32 J i I53 I RADIO AND 7 TAPE PLAYER I m Y i 9 0 t 3 c 0 t 1 9 9 m 3 e c 2 7 InI 4 9 m 3 e c 1 2 D 13 1 __ 2 D 02...

Page 376: ...8 374 CHASSIS ELECTRICAL Radio and Tape Player COMPONENT LOCATION Motor antenna control unit...

Page 377: ...uto reverse C 8 Tape gets caught in mechanism c 9 CD will not be accepted D l No sound D 2 CD sound skips D 3 Sound quality is poor D 4 CD will not be ejected D 5 No sound from one speaker D 6 Motor a...

Page 378: ...tation with a strong signal to boost resistance to interference 2 Suppress high tones to reduce noise 3 On a vehicle with a pole antenna extend the antenna all the way I No c If due to vehicle noise I...

Page 379: ...the i area of good reception is approx 20 25 km 12 16 miles for stereo reception and 30 40 km 19 25 miles for monaural reception 2 The signal becomes weak when an area of shadow from the transmitting...

Page 380: ...or the appearance of a beating 2 sound may occur Beat sound Two signals close in frequency interfere with each other creating a repetitious high pitched sound This sound is generated not only by sound...

Page 381: ...self in good condition or is it properly No Clean the antenna plug and ground wire mounting area Yes Is the noise eliminated No 5 w If there is more noise than other radios consult a service center OK...

Page 382: ...e other source of electrical noise No I Continue to check for static when static is detected check for the conditions listed above Yes 1 Noise prevention on the radio side is difficult If the problem...

Page 383: ...bility to identify the noise source this operation must be performed 3 Noise prevention should be performed by suppressing strong sources of noise step by step NOTE 1 Condenser The condenser does not...

Page 384: ...8 382 CHASSIS ELECTRICAL Radio and Tape Player NOISE SUPPRESSION PARTS MOUNTING POSITIONS 18FOOO7 Ise condenser...

Page 385: ...absorber rubber bushings used to prevent vibration tires etc occurs because of separation from the ground causing a buzzing noise Since no measures can be taken on the radio side steps should be take...

Page 386: ...ity I of the vehicle body Is the radio body correctly Is the mounting screw tightened securely Tighten the screw securely Yes Is the antenna correctly grounded If noise appears when the antenna is mov...

Page 387: ...contact a service center l Time period B RADIO B l No power is supplied when the switch is set to ON i Replace fuse or repair harness No Is the connector at the back of the radio connected properly C...

Page 388: ...ound garage Is proper performance obtained when the vehicle is moved OK N o I Is the antenna completely extended Yes P On a vehicle with a whip antenna extend the whip antenna all the way On a vehicle...

Page 389: ...vehicle with a motor antenna check the antenna itself Refer to E l 2 OK No Is the problem limited to the reception of a specific radio station from a specific position Yes Electrical field condition...

Page 390: ...paper Remove the speakers and check fort foreign objects Yes Repair or replace speakers No Check for deformation with speaker installed I Install speaker securely Repair or replace radio I B 6 Distor...

Page 391: ...tenna check the antenna itself Refer to E l 2 1 Is the antenna plug properly connected to the equipment 1 Ensure proper connection Yes L Does the equipment work properly if the radio is changed Yes Re...

Page 392: ...place tape No 2 Ensure that the tape label is not loose that the tape itself is not deformed and that the tape is tightly wound Also tape of C l 20 or greater length often get caught in the mechanism...

Page 393: ...Yes Repair or replace cassette player No Remove the connector on the back of the radio and check the speaker harness for conductance Yes It conducts electricity but is shorted out Repair speak er har...

Page 394: ...properly when the tape player head is cleaned OK No Is proper operation obtained when the cassette player is replaced Repair or replace cassette player d C 5 Cassette tape will not eject The problems...

Page 395: ...improperly operated Yes Does the player play OK if the tape is changed Tape used is bad No I l When the time between songs on a tape is less than three seconds or when there is a three second period...

Page 396: ...ehicle Ensure cassette player installation Yes Repair or replace cassette player I I C 9 Tape gets caught in mechanism When the tape is caught in the mechanism the case may not eject When this occurs...

Page 397: ...rd l Is the recorded face of the CD dirty Yes l Does dew exit on the recorded face of the CD I Insert the CD correctly or check to see if the CD is defective No 1 Replace CD I 2 3 If the CD is already...

Page 398: ...operate properly I I I D 3 CD sound skips 1 Sound sometimes skips during parking Is CD face scratched or dirty Yes C D i s d e f e c t i v e or clean CD No 4 Does it play properly if CD is replaced w...

Page 399: ...nition Yes Turn the key to ON Is the combined amplifier or radio set connected securely No Securely connect the subjected one Yes If CD is not eiected don t reiect it The player may be damaged Therefo...

Page 400: ...or retract Clean and polish the surface of the antenna rod Switch it ON Yes Is voltage approx 12V emitted to the radio s motor antenna terminal No Repair or replace the radio Yes I Is the antenna rela...

Page 401: ...epair or replace it Yes Is operation normal when a new antenna assembly is directly installed to the radio Refer to B Radio trouble shooting Yes Checking the antenna Ohmmeter measurement locations Res...

Page 402: ...TION Radio remote control switch 1 8 ftlbs 16FO491 RADIO AND TAPE PLAYEP REMOVAL AND INSTALLATION cle without yet3 Vehicle with CD player 2557 Removal stetx 1 Radio panel 2 Radio and tape player 3 CD...

Page 403: ...INSTALLATION Removal steps 1 Door trim Refer to GROUP 23A Door Trim and Waterproof Film 2 Speaker garnish 3 Speaker 4 Speaker cover 16FO279 REAR SPEAKER REMOVAL AND INSTALLATION Removal steps 1 Quarte...

Page 404: ...trim LH Quarter trim LH J e to GROUP 23A 1 Ring nut 2 Base 3 Antenna pole 4 Antenna feeder cable and motor antenna Rear console assembly Refer to GROUP 23A Console Box Radio and tape player Refer to...

Page 405: ...player Refer to P 8 400 4 Antenna feeder cable and antenna base connection l 6 Rear seat cushion 7 Rear seatback 8 Inner seat belt 9 Console side cover LH 10 Antenna feeder cable 11 Sub antenna feeder...

Page 406: ...and check the voltage between the terminals during the period when the antenna is going up or going down Antenna operating Terminals to check direction Voltage V Down l 3 10 13 UP 3 4 10 13 SERVICE P...

Page 407: ...mesh with the motor gear 6 Lightly pull the rack cable If it comes out without resistance it means that the rack cable is not in mesh with the motor gear Recheck that the rack cable end is not bent be...

Page 408: ...TOOL rool number and tool name Replaced by Miller tool number Application MB991 502 DRB II Scan Tool Checking the rear window defogger system Scan Tool MUT II MB991 529 Diagnostic trouble code check h...

Page 409: ...D 3 C 80 jy7imqq j 2 2 m 3 4x2 1 2x1 D 42 6 y 3 c Ll J I 1 8b 44 Y 7 w I II 4 ___ 1 g 1 63 6 3i 1 0 KT m 9 KlTiEt RHEOSTAT 0 7 l VEHICLES WITHOUT THEFT ALARM SYSTEM ta 4 Z2 VEHICLES WITH THEFT ALARM S...

Page 410: ...terminal is 3 5V or less NOTE The light automatic shut off system is valid for the illumination light of the defogger switch Refer to P 8 304 TROUBLESHOOTING HINTS Phenomenon Mirror heater operates b...

Page 411: ...and whenever the scan tool is connected or disconnected 2 If the scan tool makes a peep sound when each switch is operated turned ON OFF the input signal to ECU is normally sent from the switch circui...

Page 412: ...e is a break in the positive terminals from A Detect where the voltage changes suddenly 12 V with the same method described THE PRINTED HEATER LINES REPAIR REQUIRED MATERIALS l Thinner l Lead free gas...

Page 413: ...ALARM SYSTEM SPECIAL TOOL Power is supplied 4 5 terminals Continuity Power is not supplied 4 5 terminals No continuity 1 3 terminals Continuity i 001 number and tool name Replaced by Miller tool numbe...

Page 414: ...ION 1IGl SWITCHtACC ti 7 4 Gq 15A I ___ 3 1 IITXOUT WITH fORY CE ORY I 69 8 0 1OA 15A 11 2 i s I m I E3 2 5 _ _ OFF I ON 4 J I L K IGHT A 01X ial 3 E 17 I E 3 i a3 d c 01 6 1 3 I Q 6 7 1 52 ___ m I 3...

Page 415: ...s f IY 9 a A 11X SFBR G E CONNECTOR IY _ _______________ ______________________ T V V 0 F 13 Y J B L I 1 Z 3 C 81 0 I I c 1 e m a468 oy 2 M C 58 6 KEY IllPI 9 REM m H ER E 32 5 I PEff fI I LH E 23 I I...

Page 416: ...Theft alarm Svstem IRCUIT DIAGRAM CONTINUED IT IGNITION SWITCHtST I Ll m I I IA I J M T A T 2 q r 11 1 I I I m 1 4 l I F I I jr d i3 BFR A 09X M T r CLiJTCH E P B 26 L 2 4 D N i 7 Y v BATTERY B 30 Ia...

Page 417: ...CL 1 p w 93 w m 5 _ _ __ ON IOFF 3 4 T c l I I7 c 02 HORN RELAY A 06X 4 C 76 c c c f3 DIODE c 12 C C P K 8 7 h 4 T 1 1 I C 78 I _ ____ 18 id m Ii39 234 c 57 Ia 1 g W A 47 I A 48 I3 a 1 L C 66 I __ _...

Page 418: ...L Theft alarm System COMPONENT LOCATION Name Symbol Name Symbol Data link connector I F Diode ETACS unit D C Light automatic shut off unit 9 Headlight relay I A Horn relay Theft alarm starter relay E...

Page 419: ...i CHASSIS ELECTRICAL Theft alarm System 8 417 16FO268 16FO464 i...

Page 420: ...the special tool 2 Make sure that when the following switches are turned on the output shown in the illustration is delivered Only those switches which are related to the theft alarm system are listed...

Page 421: ...le the system is armed a door or the liftgate is unlocked by using the key If input checks P 8418 indicate a malfunction check by using check chart P 8 423 Repair the harness or replace a door key cyl...

Page 422: ...No 0 horn relay power supply circuit or the theft alarm horn activation circuit The system is not deactivated when during an alarm test in which the alarm is intentionally activated the door or liftg...

Page 423: ...n condition of the ECU connector ECU Signal Condition Terminal terminal No voltage 51 ECU power supply At all times 12v KX31 AI RWM Y 2 KEY REMINDER SWITCH INPUT CIRCUIT FUSIB E LINK b m 6 2 1 14 My I...

Page 424: ...of the ECU connector Measurement is not possible by using a voltmeter but is possible by using an oscilloscope Description of operation When the door is closed the door switch is switched OFF HIGH lev...

Page 425: ...e the timer circuit of the ECU thereby causing the activation circuit to function thus activating the door lock actuator of all doors ECU terminal voltage Connection condition of the ECU connector ECU...

Page 426: ...ated or the liftgate key is unlocked LOW level signals are sent to the ECU ECU terminal voltage Connection condition of the ECU i connector ECU terminal No 19 20 Signal Door key cylinder unlock switch...

Page 427: ...itch is switched OFF HIGH level signals are sent to the ECU When the liftgate is opened the liftgate switch is switched ON LOW level signals are sent to the ECU ECU terminal voltage Connection conditi...

Page 428: ...epair the or disconnected harness or short circuit 2 D 04 connector 12v ov terminal voltage Damaged or Replace the disconnected bulb 52 wiring of fSE jRITY light Harness damaged Repair the or disconne...

Page 429: ...round horn relay horn relay Refer to P 8 363 2 Horn terminal voltage LH RH l Ground 1 1 1 OV fygda gyd r he 3 Horn terminal Horn Horn Malfunction of the voltage LH RH sounds doesn t horn Replace the h...

Page 430: ...ect Cause Normal unction Remedy 1 1 iorn relay 12v ov erminal voltage Malfunction of the Check the 1 Ground horn relay horn relay Refer to P 8 363 2 lorn terminal 12v ov voltage Harness damaged or dis...

Page 431: ...unction of column switch Replace the headlight or column switch Repair the harness y7sg 3 J B j RzRq gJ 5 jzm aq 6 yt9zmRg 15 STARTER RELAY ACTIVATION CIRCUIT Battery lgnrtion Key reminder switch ST s...

Page 432: ...CL c _ j...

Page 433: ...quired for certain service operations These special service tools or their equivalent if not obtainable through a local source are available through the following outlet C D Riley Enterprises Ltd P O...

Page 434: ...Cu omcfOnc I R...

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