WARNING: REPLACE AIRBAG SYSTEM COMPO-
NENTS ONLY WITH PARTS SPECIFIED IN THE
DAIMLERCHRYSLER
MOPAR
PARTS
CATALOG.
SUBSTITUTE PARTS MAY APPEAR INTERCHANGE-
ABLE, BUT INTERNAL DIFFERENCES MAY RESULT
IN INFERIOR OCCUPANT PROTECTION.
WARNING:
THE
FASTENERS,
SCREWS,
AND
BOLTS ORIGINALLY USED FOR THE AIRBAG SYS-
TEM
COMPONENTS
HAVE
SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE AIR-
BAG SYSTEM. THEY MUST NEVER BE REPLACED
WITH ANY SUBSTITUTES. ANY TIME A NEW FAS-
TENER IS NEEDED, REPLACE IT WITH THE COR-
RECT FASTENERS PROVIDED IN THE SERVICE
PACKAGE
OR
SPECIFIED
IN
THE
DAIMLER-
CHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - AIRBAG SYSTEM
Proper diagnosis and testing of the airbag system
components, the PCI data bus, the data bus message
inputs to and outputs from the ElectroMechanical
Instrument Cluster (EMIC) or the Airbag Control
Module (ACM), as well as the retrieval or erasure of
a Diagnostic Trouble Code (DTC) from the ACM
requires the use of a DRBIII
t
scan tool. Refer to the
appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, FRONT SEAT BELT TENSIONER, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE AIRBAG SYSTEM CAPAC-
ITOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE AIRBAG SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT AND POSSIBLE PERSONAL INJURY.
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED PASSIVE RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag or seat belt tensioner. When carrying a
non-deployed airbag, the trim cover or airbag cushion
side of the unit should be pointed away from the
body to minimize injury in the event of an accidental
deployment. If the airbag unit is placed on a bench or
any other surface, the trim cover or airbag cushion
side of the unit should be face up to minimize move-
ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the airbag system should be disarmed whenever any
steering wheel, steering column, seat belt tensioners,
or instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags or
seat belt tensioners which are replaced on vehicles
are to be returned. If an airbag or seat belt tensioner
unit is faulty or damaged and non-deployed, follow
the instructions in the current Mopar Hazardous
Material Awareness Manual or the current Daimler-
Chrysler Corporation Warranty Policies and Proce-
dures manual for the proper handling and disposal
procedures.
PASSIVE RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
there original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER AN
AIRBAG DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing an airbag deployment, must have both airbags,
the driver airbag trim cover, the horn switch, the
clockspring,
and
the
steering
column
assembly
replaced. On quad cab models, the seat belt tension-
ers must also be replaced. These components are not
intended for reuse and will be damaged or weakened
as a result of an airbag deployment, which may or
may not be obvious during a visual inspection. Other
vehicle components should be closely inspected, but
are to be replaced only as required by the extent of
the visible damage incurred.
8O - 4
RESTRAINTS
AN
RESTRAINTS (Continued)
Summary of Contents for Dakota 2001
Page 7: ...Fig 7 FASTENER IDENTIFICATION 6 INTRODUCTION AN FASTENER USAGE Continued...
Page 8: ...Fig 8 FASTENER STRENGTH AN INTRODUCTION 7 FASTENER USAGE Continued...
Page 10: ...Fig 9 METRIC CONVERSION CHART AN INTRODUCTION 9 METRIC SYSTEM Continued...
Page 27: ......
Page 68: ...Fig 1 C V Drive Shaft Components AN HALF SHAFT 3 13 HALF SHAFT Continued...
Page 88: ...Fig 19 Gear Tooth Contact Patterns AN FRONT AXLE C205F 3 33 FRONT AXLE C205F Continued...
Page 112: ...Fig 13 Gear Tooth Contact Patterns AN REAR AXLE 8 1 4 3 57 REAR AXLE 8 1 4 Continued...
Page 134: ...Fig 1 9 1 4 Axle AN REAR AXLE 9 1 4 3 79 REAR AXLE 9 1 4 Continued...
Page 143: ...Fig 11 Gear Tooth Contact Patterns 3 88 REAR AXLE 9 1 4 AN REAR AXLE 9 1 4 Continued...
Page 208: ...Fig 3 Clutch Components And Inspection AN CLUTCH 6 3 CLUTCH Continued...
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Page 1010: ...Fig 8 INSTRUMENT PANEL AN 8W 95 SPLICE LOCATIONS 8W 95 7 SPLICE LOCATIONS Continued...
Page 1012: ...Fig 11 CHASSIS SPLICES AN 8W 95 SPLICE LOCATIONS 8W 95 9 SPLICE LOCATIONS Continued...
Page 1013: ...Fig 12 RIGHT FENDER AREA 8W 95 10 8W 95 SPLICE LOCATIONS AN SPLICE LOCATIONS Continued...
Page 1014: ...Fig 13 FRONT DOOR SPLICES AN 8W 95 SPLICE LOCATIONS 8W 95 11 SPLICE LOCATIONS Continued...
Page 1015: ......
Page 1081: ...Fig 67 Oil Lubrication System 2 5L Engine 9 52 ENGINE 2 5L AN LUBRICATION Continued...
Page 1322: ...4X4 FRAME SIDE VIEW AN FRAME BUMPERS 13 9 FRAME Continued...
Page 1327: ......
Page 1443: ...Fig 1 NV3500 Manual Transmission 21 34 MANUAL NV3500 AN MANUAL NV3500 Continued...
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Page 2027: ...SPECIFICATIONS WELD LOCATIONS FRONT FENDER AND INNER WHEELHOUSE 23 4 BODY AN BODY Continued...
Page 2028: ...ROOF PANEL REGULAR CAB AN BODY 23 5 BODY Continued...
Page 2029: ...ROOF PANEL CLUB CAB 23 6 BODY AN BODY Continued...
Page 2030: ...BODY SIDE APERTURE REGULAR CAB AN BODY 23 7 BODY Continued...
Page 2031: ...BODY SIDE APERTURE REGULAR CAB 23 8 BODY AN BODY Continued...
Page 2032: ...BODY SIDE APERTURE REGULAR CAB AN BODY 23 9 BODY Continued...
Page 2033: ...BODY SIDE APERTURE REGULAR CAB 23 10 BODY AN BODY Continued...
Page 2034: ...BODY SIDE APERTURE CLUB CAB AN BODY 23 11 BODY Continued...
Page 2035: ...BODY SIDE APERTURE CLUB CAB 23 12 BODY AN BODY Continued...
Page 2036: ...BODY SIDE APERTURE CLUB CAB AN BODY 23 13 BODY Continued...
Page 2037: ...BODY SIDE APERTURE CLUB CAB 23 14 BODY AN BODY Continued...
Page 2038: ...CAB BACK PANEL REGULAR CAB AN BODY 23 15 BODY Continued...
Page 2039: ...CAB BACK PANEL CLUB CAB 23 16 BODY AN BODY Continued...
Page 2040: ...FLOOR PAN REGULAR CAB AN BODY 23 17 BODY Continued...
Page 2041: ...FLOOR PAN REGULAR CAB 23 18 BODY AN BODY Continued...
Page 2042: ...FLOOR PAN CLUB CAB AN BODY 23 19 BODY Continued...
Page 2043: ...FLOOR PAN CLUB CAB 23 20 BODY AN BODY Continued...
Page 2044: ...FLOOR PAN CLUB CAB AN BODY 23 21 BODY Continued...
Page 2045: ...COWL AND DASH PANEL 23 22 BODY AN BODY Continued...
Page 2046: ...COWL AND DASH PANEL AN BODY 23 23 BODY Continued...
Page 2047: ...COWL AND DASH 23 24 BODY AN BODY Continued...
Page 2048: ...CARGO BOX INNER SIDE PANEL AN BODY 23 25 BODY Continued...
Page 2049: ...CARGO BOX INNER SIDE PANEL 23 26 BODY AN BODY Continued...
Page 2050: ...CARGO BOX INNER SIDE PANEL AN BODY 23 27 BODY Continued...
Page 2051: ...CARGO BOX FRONT PANELS 23 28 BODY AN BODY Continued...
Page 2052: ...CARGO BOX FLOOR AN BODY 23 29 BODY Continued...
Page 2053: ...CARGO BOX FLOOR 23 30 BODY AN BODY Continued...
Page 2057: ...REAR QUARTER PANEL EXTENDED CAB 23 34 BODY AN BODY Continued...
Page 2058: ...CARGO BOX INNER AND OUTER PANEL AN BODY 23 35 BODY Continued...
Page 2059: ...SEALER LOCATIONS APPLICATION METHODS 23 36 BODY AN BODY Continued...
Page 2060: ...SEALER LOCATION AN BODY 23 37 BODY Continued...
Page 2061: ...APPLICATION CUT AWAY 23 38 BODY AN BODY Continued...
Page 2062: ...COWL AND DASH PANEL AN BODY 23 39 BODY Continued...
Page 2063: ...COWL AND DASH PANEL 23 40 BODY AN BODY Continued...
Page 2064: ...FLOOR PAN AN BODY 23 41 BODY Continued...
Page 2065: ...CAB REAR PANEL 23 42 BODY AN BODY Continued...
Page 2066: ...CAB REAR PANEL AN BODY 23 43 BODY Continued...
Page 2067: ...ROOF PANEL 23 44 BODY AN BODY Continued...
Page 2068: ...CARGO BOX AN BODY 23 45 BODY Continued...
Page 2069: ...CARGO BOX 23 46 BODY AN BODY Continued...
Page 2070: ...DOORS AN BODY 23 47 BODY Continued...
Page 2071: ...BODY GAP AND FLUSH MEASUREMENTS 23 48 BODY AN BODY Continued...
Page 2072: ...BODY GAP AND FLUSH AN BODY 23 49 BODY Continued...
Page 2074: ...BODY GAP AND FLUSH QUAD CAB AN BODY 23 51 BODY Continued...
Page 2075: ...BODY GAP AND FLUSH QUAD CAB 23 52 BODY AN BODY Continued...
Page 2077: ...BODY GAP AND FLUSH CARGO BOX 23 54 BODY AN BODY Continued...
Page 2078: ...BODY OPENING DIMENSIONS WINDSHIELD OPENING DOOR OPENING AN BODY 23 55 BODY Continued...
Page 2079: ...QUARTER WINDOW OPENING ENGINE COMPARTMENT OPENING 23 56 BODY AN BODY Continued...
Page 2080: ...BACKLITE OPENING AN BODY 23 57 BODY Continued...
Page 2249: ...Fig 1 NEW VEHICLE PREPARATION FORM 30 2 NEW VEHICLE PREPARATION AN INTRODUCTION Continued...
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Page 2307: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...