INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the defroster duct to the instrument
panel.
(2) Install the fasteners that secure the defroster
duct to the instrument panel armature.
(3) Reinstall the instrument panel in the vehicle.
(Refer to 23 - BODY/INSTRUMENT PANEL/IN-
STRUMENT
PANEL
ASSEMBLY
-
INSTALLA-
TION).
(4) Reconnect the battery negative cable.
FLOOR DISTRIBUTION DUCTS
REMOVAL
(1) Roll back the carpet on the front floor from
under the instrument panel toward the rear of the
vehicle. (Refer to 23 - BODY/INTERIOR/CARPETS
AND FLOOR MATS - REMOVAL).
(2) Lift the center floor distribution duct upward
far enough to disengage its locator hole from the
weld stud on the front floor panel.
(3) Pull the floor distribution duct assembly rear-
ward far enough to disengage the center floor distri-
bution duct from the outlet on the bottom of the
heater-A/C housing unit.
INSTALLATION
(1) Assemble the right and/or left floor distribution
ducts onto the center floor distribution duct as
required.
(2) Slide
the
floor
distribution
duct
assembly
under the instrument panel center stack far enough
to engage the center floor distribution duct with the
outlet on the bottom of the heater-A/C housing unit.
(3) Align the locator hole on the center floor distri-
bution duct with the weld stud on the front floor
panel.
(4) Using hand pressure, push the locator hole of
the center floor distribution duct down over the weld
stud on the front floor panel.
(5) Reinstall the carpet onto the front floor panel
and under the instrument panel. (Refer to 23 -
BODY/INTERIOR/CARPETS AND FLOOR MATS -
INSTALLATION).
HVAC HOUSING
DESCRIPTION
All vehicles are equipped with a common heater-
A/C housing assembly. The system combines air con-
ditioning, heating, and ventilating capabilities in a
single unit housing mounted under the instrument
panel. On heater-only systems, the evaporator coil
and recirculation air door are omitted from the hous-
ing.
OPERATION
Outside fresh air enters the vehicle through the
cowl top opening at the base of the windshield, and
passes through a plenum chamber to the heater-A/C
system blower housing. Air flow velocity can then be
adjusted with the blower motor speed selector switch
on the heater-A/C control panel. The air intake open-
ings must be kept free of snow, ice, leaves, and other
obstructions for the heater-A/C system to receive a
sufficient volume of outside air.
It is also important to keep the air intake openings
clear of debris because leaf particles and other debris
that are small enough to pass through the cowl ple-
num screen can accumulate within the heater-A/C
housing. The closed, warm, damp and dark environ-
ment created within the heater-A/C housing is ideal
for the growth of certain molds, mildews and other
fungi. Any accumulation of decaying plant matter
provides an additional food source for fungal spores,
which enter the housing with the fresh air. Excess
debris, as well as objectionable odors created by
decaying plant matter and growing fungi can be dis-
charged into the passenger compartment during
heater-A/C system operation.
The heater and optional air conditioner are blend-
air type systems. In a blend-air system, a blend-air
door controls the amount of unconditioned air (or
cooled air from the evaporator on models with air
conditioning) that is allowed to flow through, or
around, the heater core. A temperature control knob
on the heater-A/C control panel determines the dis-
charge air temperature. By moving a electric actua-
tor which operates the blend-air door. This allows an
almost immediate manual control of the output air
temperature of the system.
AN
DISTRIBUTION
24 - 27
DEFROSTER DUCTS (Continued)
Summary of Contents for Dakota 2001
Page 7: ...Fig 7 FASTENER IDENTIFICATION 6 INTRODUCTION AN FASTENER USAGE Continued...
Page 8: ...Fig 8 FASTENER STRENGTH AN INTRODUCTION 7 FASTENER USAGE Continued...
Page 10: ...Fig 9 METRIC CONVERSION CHART AN INTRODUCTION 9 METRIC SYSTEM Continued...
Page 27: ......
Page 68: ...Fig 1 C V Drive Shaft Components AN HALF SHAFT 3 13 HALF SHAFT Continued...
Page 88: ...Fig 19 Gear Tooth Contact Patterns AN FRONT AXLE C205F 3 33 FRONT AXLE C205F Continued...
Page 112: ...Fig 13 Gear Tooth Contact Patterns AN REAR AXLE 8 1 4 3 57 REAR AXLE 8 1 4 Continued...
Page 134: ...Fig 1 9 1 4 Axle AN REAR AXLE 9 1 4 3 79 REAR AXLE 9 1 4 Continued...
Page 143: ...Fig 11 Gear Tooth Contact Patterns 3 88 REAR AXLE 9 1 4 AN REAR AXLE 9 1 4 Continued...
Page 208: ...Fig 3 Clutch Components And Inspection AN CLUTCH 6 3 CLUTCH Continued...
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Page 1010: ...Fig 8 INSTRUMENT PANEL AN 8W 95 SPLICE LOCATIONS 8W 95 7 SPLICE LOCATIONS Continued...
Page 1012: ...Fig 11 CHASSIS SPLICES AN 8W 95 SPLICE LOCATIONS 8W 95 9 SPLICE LOCATIONS Continued...
Page 1013: ...Fig 12 RIGHT FENDER AREA 8W 95 10 8W 95 SPLICE LOCATIONS AN SPLICE LOCATIONS Continued...
Page 1014: ...Fig 13 FRONT DOOR SPLICES AN 8W 95 SPLICE LOCATIONS 8W 95 11 SPLICE LOCATIONS Continued...
Page 1015: ......
Page 1081: ...Fig 67 Oil Lubrication System 2 5L Engine 9 52 ENGINE 2 5L AN LUBRICATION Continued...
Page 1322: ...4X4 FRAME SIDE VIEW AN FRAME BUMPERS 13 9 FRAME Continued...
Page 1327: ......
Page 1443: ...Fig 1 NV3500 Manual Transmission 21 34 MANUAL NV3500 AN MANUAL NV3500 Continued...
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Page 2027: ...SPECIFICATIONS WELD LOCATIONS FRONT FENDER AND INNER WHEELHOUSE 23 4 BODY AN BODY Continued...
Page 2028: ...ROOF PANEL REGULAR CAB AN BODY 23 5 BODY Continued...
Page 2029: ...ROOF PANEL CLUB CAB 23 6 BODY AN BODY Continued...
Page 2030: ...BODY SIDE APERTURE REGULAR CAB AN BODY 23 7 BODY Continued...
Page 2031: ...BODY SIDE APERTURE REGULAR CAB 23 8 BODY AN BODY Continued...
Page 2032: ...BODY SIDE APERTURE REGULAR CAB AN BODY 23 9 BODY Continued...
Page 2033: ...BODY SIDE APERTURE REGULAR CAB 23 10 BODY AN BODY Continued...
Page 2034: ...BODY SIDE APERTURE CLUB CAB AN BODY 23 11 BODY Continued...
Page 2035: ...BODY SIDE APERTURE CLUB CAB 23 12 BODY AN BODY Continued...
Page 2036: ...BODY SIDE APERTURE CLUB CAB AN BODY 23 13 BODY Continued...
Page 2037: ...BODY SIDE APERTURE CLUB CAB 23 14 BODY AN BODY Continued...
Page 2038: ...CAB BACK PANEL REGULAR CAB AN BODY 23 15 BODY Continued...
Page 2039: ...CAB BACK PANEL CLUB CAB 23 16 BODY AN BODY Continued...
Page 2040: ...FLOOR PAN REGULAR CAB AN BODY 23 17 BODY Continued...
Page 2041: ...FLOOR PAN REGULAR CAB 23 18 BODY AN BODY Continued...
Page 2042: ...FLOOR PAN CLUB CAB AN BODY 23 19 BODY Continued...
Page 2043: ...FLOOR PAN CLUB CAB 23 20 BODY AN BODY Continued...
Page 2044: ...FLOOR PAN CLUB CAB AN BODY 23 21 BODY Continued...
Page 2045: ...COWL AND DASH PANEL 23 22 BODY AN BODY Continued...
Page 2046: ...COWL AND DASH PANEL AN BODY 23 23 BODY Continued...
Page 2047: ...COWL AND DASH 23 24 BODY AN BODY Continued...
Page 2048: ...CARGO BOX INNER SIDE PANEL AN BODY 23 25 BODY Continued...
Page 2049: ...CARGO BOX INNER SIDE PANEL 23 26 BODY AN BODY Continued...
Page 2050: ...CARGO BOX INNER SIDE PANEL AN BODY 23 27 BODY Continued...
Page 2051: ...CARGO BOX FRONT PANELS 23 28 BODY AN BODY Continued...
Page 2052: ...CARGO BOX FLOOR AN BODY 23 29 BODY Continued...
Page 2053: ...CARGO BOX FLOOR 23 30 BODY AN BODY Continued...
Page 2057: ...REAR QUARTER PANEL EXTENDED CAB 23 34 BODY AN BODY Continued...
Page 2058: ...CARGO BOX INNER AND OUTER PANEL AN BODY 23 35 BODY Continued...
Page 2059: ...SEALER LOCATIONS APPLICATION METHODS 23 36 BODY AN BODY Continued...
Page 2060: ...SEALER LOCATION AN BODY 23 37 BODY Continued...
Page 2061: ...APPLICATION CUT AWAY 23 38 BODY AN BODY Continued...
Page 2062: ...COWL AND DASH PANEL AN BODY 23 39 BODY Continued...
Page 2063: ...COWL AND DASH PANEL 23 40 BODY AN BODY Continued...
Page 2064: ...FLOOR PAN AN BODY 23 41 BODY Continued...
Page 2065: ...CAB REAR PANEL 23 42 BODY AN BODY Continued...
Page 2066: ...CAB REAR PANEL AN BODY 23 43 BODY Continued...
Page 2067: ...ROOF PANEL 23 44 BODY AN BODY Continued...
Page 2068: ...CARGO BOX AN BODY 23 45 BODY Continued...
Page 2069: ...CARGO BOX 23 46 BODY AN BODY Continued...
Page 2070: ...DOORS AN BODY 23 47 BODY Continued...
Page 2071: ...BODY GAP AND FLUSH MEASUREMENTS 23 48 BODY AN BODY Continued...
Page 2072: ...BODY GAP AND FLUSH AN BODY 23 49 BODY Continued...
Page 2074: ...BODY GAP AND FLUSH QUAD CAB AN BODY 23 51 BODY Continued...
Page 2075: ...BODY GAP AND FLUSH QUAD CAB 23 52 BODY AN BODY Continued...
Page 2077: ...BODY GAP AND FLUSH CARGO BOX 23 54 BODY AN BODY Continued...
Page 2078: ...BODY OPENING DIMENSIONS WINDSHIELD OPENING DOOR OPENING AN BODY 23 55 BODY Continued...
Page 2079: ...QUARTER WINDOW OPENING ENGINE COMPARTMENT OPENING 23 56 BODY AN BODY Continued...
Page 2080: ...BACKLITE OPENING AN BODY 23 57 BODY Continued...
Page 2249: ...Fig 1 NEW VEHICLE PREPARATION FORM 30 2 NEW VEHICLE PREPARATION AN INTRODUCTION Continued...
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Page 2307: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...