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DLS FlexxPump 1500 User Manual Download Page 2

 

 

 

2 

Vers. 20170705

 

Content 

 

Welcome 

 

04 

Preface and General Information 

 

04 

Warning 

 

04 

Scope of Supply 

 

04 

Labeling 

 

05 

Overview 

 

05 

General safety details 

 

06 

Use in accordance with guide 

 

06 

Extent of warranty 

 

06 

General safety information 

 

07 

Transport and storage 

 

09 

Installation instruction 

 

09 

FlexxPump 1500 basics 

 

10 

Definitions 

 

10 

Control Panel 

 

10 

Identification pump units and outlets 

 

11 

Grease pouch/bellow 

 

11 

How it works 

 

12 

Basic operation  

 

12 

Start: Visual display 

 

14 

Mode: Time control 

 

14 

Run – back pressure control – preventive check on a lubrication point 

 

15 

Pro program, menu – content 

 

16 

Pro program, PIN code protected 

 

16 

Enter Pin 

 

16 

Input break time and cycle 

 

17 

Acceptable Design 

 

18 

ESC – Return to the previous display mode 

19 

Summary of Contents for FlexxPump 1500

Page 1: ...User Guide FlexxPump 1500 2000 24 VDC power supply...

Page 2: ...allation instruction 09 FlexxPump 1500 basics 10 Definitions 10 Control Panel 10 Identification pump units and outlets 11 Grease pouch bellow 11 How it works 12 Basic operation 12 Start Visual display...

Page 3: ...mp for example start up prefilling tubes 25 Change PIN 26 Change Feedback Pump function control 26 Change operating mode Time control pulse control 27 ESC return to the previous display mode 28 Pulse...

Page 4: ...up to 10 outlets and is therefore the best solution for applications with limited lubrication points Warning The pump is designed for use in normal industrial environments inside or outside but is not...

Page 5: ...49 8142 65069 0 Fax 49 8142 65069 29 Email mail DLS schmiersysteme de Website www DLS schmiersysteme de Overview The setup of your FlexxPump 1500 is easy This user manual will learn you the basic ope...

Page 6: ...are not permitted We do not assume liability for damages of persons or machines which result from that Other uses or uses beyond those described above cannot be considered to be in Accordance with the...

Page 7: ...rictly followed and maintained in completely readable condition Qualification and training of the personnel The operation maintenance service and installation personnel must have appropriate qualifica...

Page 8: ...n accordance with the safety data sheets of the lubricant manufacturer Alterations and manufacture of spare parts without authority Rebuilding or altering the FlexxPump 1500 are only allowed after con...

Page 9: ...e safety and health of humans The housing of the FlexxPump 1500 should not be exposed to direct sunlight and or radiant heat preventing the formation of condensation Electrical connection Have the ele...

Page 10: ...equal quantities from both outlets o Minimum quantity lubrication means the controlled and efficient supply of a lubrication point with selected high performance lubricants o Run back pressure contro...

Page 11: ...ation pump units and outlets Grease pouch bellow Each active pump body P1 P2 P3 P4 P5 is indicated by a green LED on the control panel Each active outlet is displayed during a function with a number 1...

Page 12: ...IN 1 is stopped switched OFF the pump rests and saves the current operating conditions in memory When the pump is turned back on the saved operating conditions will be continued PIN 4 relays the opera...

Page 13: ...13 Vers 20170705 Start Menu...

Page 14: ...rogramming key The display flashes 2 times for confirmation Timeout If no interaction takes place for a period the device automatically returns to the previous display mode On Operating mode time cont...

Page 15: ...ng programming key The display flashes 2 times for confirmation Timeout If no interaction takes place for a period the device automatically returns to the previous display mode Select pump unit via SE...

Page 16: ...uch the operating pad with the operating programming key ENTER Confirmation of all changes touch the operating pad with the operating programming key The display flashes 2 times for confirmation Timeo...

Page 17: ...very pump unit H TIME 4h C CYCLE 1 SELECT Change settings touch the operating pad with the operating programming key ENTER Confirmation of all changes touch the operating pad with the operating progra...

Page 18: ...ets must remain open to avoid damage to the pump Examples 4 outlets supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 6 000cm a year 4 pouches a year for 1 lubricat...

Page 19: ...takes place for a period the device automatically returns to the previous display mode CLr Clear delete error messages and delete filling cycles SELECT Change settings touch the operating pad with th...

Page 20: ...t initial operation Each pump unit must be vented separately The operation is completed when lubricant is visible at the outlet Initial startup Select other pump unit Pro PIN FIL or timeout leave the...

Page 21: ...rogramming key ENTER Confirmation of all changes touch the operating pad with the operating programming key The display flashes 2 times for confirmation Timeout If no interaction takes place for a per...

Page 22: ...akes place for a period the device automatically returns to the previous display mode Factory setting Time control Pu0 Time control on pulse control off On appears on the control panel and activated p...

Page 23: ...he device automatically returns to the previous display mode PAU Pulse control Pro Other functions PIN code protected ESC Key to leave and return to the main menu Pro program menu content a Enter PIN...

Page 24: ...eraction takes place for a period the device automatically returns to the previous display mode CLr Clear delete error messages and delete filling cycles SELECT Change settings touch the operating pad...

Page 25: ...initial operation Each pump unit must be vented separately The operation is completed when lubricant is visible at the outlet Initial startup Select other pump unit Pro PIN FIL or timeout leave the m...

Page 26: ...rogramming key ENTER Confirmation of all changes touch the operating pad with the operating programming key The display flashes 2 times for confirmation Timeout If no interaction takes place for a per...

Page 27: ...akes place for a period the device automatically returns to the previous display mode Factory setting Time control Pu0 Time control on pulse control off On appears on the control panel and activated p...

Page 28: ...lashes 2 times for confirmation Timeout If no interaction takes place for a period the device automatically returns to the previous display mode Pulse signals to activate the outlets Indication in sec...

Page 29: ...alternately Pulse signals to activate pump unit 2 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 4s start of delivery rate at outlet 1 or outlet 2 outlets will be served alterna...

Page 30: ...dication 8s time between two signals 20 s start of delivery rate at outlet 1 or outlet 2 outlets will be served alternately Pulse signals to activate pump unit 5 outlet 1 or outlet 2 Delivery rate per...

Page 31: ...int or Allowed amount of lubricant for 2 lubrication point max 3 000cm a year 2 pouches a year for 2 lubrication points 1 outlet supplying 1 lubrication point Allowed amount of lubricant for 1 lubrica...

Page 32: ...tically Pump will continue to run as per active program Control panel ALARM red LED is flashing Display E1 Connector PIN assignment M 12 x 1 PIN 1 Input voltage 24 VDC 5 to 10 stabilized operating vol...

Page 33: ...anel ALARM red LED is flashing Display Number of pump unit E3 2E3 Example time control 5 activated pump units Example pulse control 5 installed pump units E4 Internal electrical fault Output signal PI...

Page 34: ...f or has hardened This pump unit will stop Corrective action Trace reason for high back pressure 70bar and correct it Delete error in the program Pro with Clr Pump will continue to run Control panel A...

Page 35: ...he device memory Touch for 5s the operating pad ENTER with the programming key Then remove the programming key The display shows in sequence the number of cycles for every installed pump unit The cycl...

Page 36: ...tions 2 Remove locking pin bottom of the housing 3 Remove transparent cover Attention The internal components of the transparent cover are spring loaded 4 Remove the programming key lock press plate w...

Page 37: ...37 Vers 20170705 5 Remove grease pouch 6 Remove protection from the new cartridge 7 Place the cartridge on the inlet place the prepared transparent cover...

Page 38: ...Nm remove the locking pin reinstall programming key 9 Reinstall locking pin Attention Function of the pump only after installation of locking pin 10 The error message is cleared automatically 11 Vent...

Page 39: ...cant are recommended in combination with short pause time For difficult applications with high backpressure shorten your tube as much as possible minimum inner diameter is 4mm for tube lenth 4m minimu...

Page 40: ...integrated reedcontact Connector M12 x 1 4 pole for connection with PLC Protection class IP 54 Combination with progressive systems possible Material housing Aluminium Disposal When disposing lubrican...

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