DLS 125 Original Operating Manual Download

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This documentation is protected by copyright.

All rights for layout and corporate design reserved by © DLS Schmiersysteme GmbH 2017.

All rights for contents and texts reserved by DLS Schmiersysteme GmbH 2017. All rights

including photomechanical reproduction, copying and distribution by special processes (for

example data processing, data media and data networks), even in part, reserved by DLS

Schmiersysteme GmbH. The original language is German; all other language versions are

translations of this.

Expressly subject to content and technical changes without prior notice.

Manufacturer:

DLS Schmiersysteme GmbH

Gewerbering 5

D-82140 Olching

Phone: +49-(0)8142-65069-0

Fax: +49-(0)8142-65069-29

email: [email protected]

www.DLS-Schmiersysteme.de

Summary of Contents for 125

Page 1: ...FlexxPump 125 24 V Original Operating Manual Valid for products with the article number 135 125 100 135 125 210 ...

Page 2: ......

Page 3: ...ying and distribution by special processes for example data processing data media and data networks even in part reserved by DLS Schmiersysteme GmbH The original language is German all other language versions are translations of this Expressly subject to content and technical changes without prior notice Manufacturer DLS Schmiersysteme GmbH Gewerbering 5 D 82140 Olching Phone 49 0 8142 65069 0 Fax...

Page 4: ...unning check 14 5 2 Selection of parameters t and C 15 5 3 Menu structure 16 5 4 Switching FlexxPump 125 on off 17 5 5 Changing parameters in the standard menu Pro 18 5 6 Triggering a single lubrication process 19 5 7 Triggering the filling function 20 5 8 Changing parameters in the expert menu 5 9 Changing the cartridge 23 6 MESSAGES AND FAULTS 24 7 EXTERNAL CONTROL 25 7 1 Control signals PIN 2 2...

Page 5: ...BA FlexxPump 125 24 V_20181121_EN de 201811 5 ...

Page 6: ...bricating point must be subjected to regular visual inspec tions during operation of FlexxPump 125 Any irregularities ust be remedied immediately Only use the lubricants that have been approved by DLS Schmiersysteme GmbH Observe work safety and accident prevention regulations Only carry out work with and on the FlexxPump 125 with the appropriate authorization see 1 3 User Specification All other t...

Page 7: ...5 24 V_20181121_EN de 201811 7 Safety 1 7 Assembly Have the FlexxPump 125 connected only by a trained electrician Pay attention to the appropriate torques and assembly dimensions during assembly see 3 3 Technical Data ...

Page 8: ... Supply Standard scope of supply FlexxPump 125 This operating manual Quickstart Guide for quick starting with factory settings The scope of supply may include optional accessories Individual customer parameters may have been pre set at the factory at the customer s request ...

Page 9: ...t Description 3 1 Product Overview SET 6 1 2 3 4 5 7 8 9 10 1 LCD 2 Field of activity 3 Lubricant feed 4 Type plate 5 M5 thread for rear mounting 6 Sensor probe for cartridge 7 M12x1 connection 8 Magnetic pin 9 Hydraulic connection outlet 10 M5 thread for mounting from below ...

Page 10: ...cartridge W x H x D 83 x 152 x 83 mm Dimensions with 250 ml cartridge W x H x D 83 x 190 x 83 mm Weight without lubricant approx 350 g Assembly possibilities Rear 2x M5 Bottom 1x M5 and or G1 4 Torque M5 3 Nm Installation position any preferably vertical Permissible operating temperature 20 C 70 C Material PA 6 6 GF 30 POM Lubricant Cartridge filling volume 125 cm 250 cm Lubricating medium Grease ...

Page 11: ...he FlexxPump 125 in the desired position see 3 3 Technical Data for assembly data 4 Connect the controller cable SET A A B B 5 Hold the magnetic pin against the area of activity A Until On appears 6 Remove the magnetic pin B SET A B 7x A B 40x 1 MAX 7 Hold the magnetic pin against the area of activity unitl FIL appears Ventings starts 8 Remove the magnetic pin B and put it back into the holder ...

Page 12: ...12 BA FlexxPump 125 24 V_20181121_EN de 201811 Installation and Commissioning 9 Connect the lubricating line 10 OPTIONAL Fill the lubrication line see step 7 ...

Page 13: ... connected lines e g hoses If the set maximum pressure is exceeded the FlexxPump 125 goes into fault status and stops the current lubricating cycle The LCD displays a message which is output to the external controller No further pumping cycle takes place until the message is acknowledged 5 1 2 t time runtime cartridge epmtying time The parameter t can only be set if the parameter Pu0 is set With p...

Page 14: ... The parameter depends on parameter E Only the L values L0 low level signal and L2 square wave signal are possible for the setting E0 factory setting Only the L values L1 high level signal and L2 square wave signal are possible for the setting E1 5 1 8 F Feedback signal motor running check The parameter F indicates whether a signal is output to an external controller during a pumping process motor...

Page 15: ... cm 0 15 0 30 0 45 0 60 0 75 0 90 1 05 1 20 1 35 1 50 The emptying time t determines over what period of time the total quantity of lubricant per cartridge is fed It also determines accordingly how much lubricant per month is fed The number of cycles C indicates how many strokes per lubrication are performed and therefore how much lubricant is fed per lubrication The time between two lubrications ...

Page 16: ...s ready for operation but not switched on Sequence reaction in the menu FlexxPump 125 is in operation LED in LCD flashes green FlexxPump 125 is waiting for a signal from the external controller LED in LCD flashes red Perform single manual dosing Display in the LCD flashes 2x Programming Firmware information Expert menu Programming Standard menu Expert menu MAX 1 MAX 1 MAX 2 MAX 1 MAX 2 MAX 1 3x 7x...

Page 17: ...s C are displayed On flashes twice in the LCD The green LED flashes the FlexxPump 125 is in operation The FlexxPump 125 feeds lubricant according to the presettings for t and C If the LCD displays PAU the FlexxPump 125 receives no signal from an external controller Switching off 1 Hold the magnetic pin against the area of activity The LED flashes red and run On OFF are displayed one after another ...

Page 18: ...gnetic pin against the area of activity The LED flashes red and run On OFF On Pro are displayed one after another in the LCD 2 Remove the magnetic pin when Pro is displayed The display shows the parameters Pu t and C one after another depending on the FlexxPump 125 type 3 Hold the magnetic pin against the field of activity for the parameter to be set The value for the parameter is counted up in th...

Page 19: ...ion MAX 1 9 9 FlexxPump 125 in operation PAU On 1 Hold the magnetic pin against the area of activity The LED flashes red 2 Remove the magnetic pin when run is displayed The FlexxPump 125 performs a single lubrication process The LCD displayed the approximate counter pressure and the pumping pump piston The FlexxPump 125 starts operating again automatically at the end of the lubrication process ...

Page 20: ...against the area of activity The LED flashes red and run On OFF On Pro FIL are displayed one after another in the LCD 2 Remove the magnetic pin when FIL is displayed The FlexxPump 125 starts the filling process The LCD displayed the approximate counter pressure and the pumping pump piston The FlexxPump 125 starts operating again automatically at the end of the lubrication process Aborting the fill...

Page 21: ...ou are aware what the effects will be The following parameters can be set in the Expert menu Pulse mode Pu Emptying time t Number of cycles C Pressure P Cartridge size U Inversion of the output signals E Empty signal L Feedback motor running check F A description of the individual parameters can be found in chapter 5 1 Adjustable Parameters Note The emptying time can only be set in the FlexxPump 1...

Page 22: ...tic pin when EP is displayed The LCD shows the first adjustable parameter 3 Hold the magnetic pin against the field of activity to change the parameter The value for the parameter is counted up in the LCD and starts again from the beginning after the highest value 4 Remove the magnetic pin from the field of activity at the desired value The set value flashes twice The next parameter is displayed i...

Page 23: ...A cartridge can be changed during normal operation The LCD displays E1 and the LED flashes red when the cartridge is empty If a dosing process is interrupted it resumes auto matically after screwing on a new cartridge 1 Unscrew the empty cartridge and dispose of it properly The display in the LCD changes from E1 to E2 The LED flashes red 2 Screw on a new full cartridge until the label faces forwar...

Page 24: ... ready for operationt PAU The FlexxPump 125 is connected and waiting for a signal from the controller ON The FlexxPump 125 is in operation and feeds lubricant according to time or pulse specification E1 Empty level Change the cartridge E2 No cartridge available Screw on cartridge E3 Undervoltage Adapt supply voltage Acknowledge error message E7 Overpressure Check lubricating points Check setting o...

Page 25: ...Pump 125 see 5 1 Adjustable Parameters The FlexxPump 125 is controlled exclusively by high level signals at PIN 2 7 1 1 Overview of Control Signals The FlexxPump 125 provides the following predefined control signals input signals Signal length Designation Function Beschreibung 2sec high Signal 2sec 1 pump stroke Execution of a single lubrication process 3sec high Signal 3sec 2 pump strokes Executi...

Page 26: ...tput signal high level at PIN 4 to signal readiness for operation to the controller This signal must be available uninterruptedly for at least 3 s before a control signal can be sent to the FlexxPump 125 The 24 V signal 2sec 1 9 s 2 1 s can then be sent to the FlexxPump 125 After the signal drops to 0 V the pump motor starts running and the FlexxPump 125 pumps lubricant The motor running time ML d...

Page 27: ...ness for operation to the controller This signal must be available uninterruptedly for at least 3 s before a control signal can be sent to the FlexxPump 125 The 24 V signal 3sec 2 9 s 3 1 s can then be sent to the FlexxPump 125 After the signal drops to 0 V the pump s first motor run starts and the FlexxPump 125 pumps lubricant The motor running time ML depends on the lubricant and the counter pre...

Page 28: ... readiness for operation to the controller This signal must be available uninterruptedly for at least 4 s before a control signal can be sent to the FlexxPump 125 The 24 V signal 4sec 3 9 s 4 1 s can then be sent to the FlexxPump 125 After the signal drops to 0 V the pump s first motor run starts and the FlexxPump 125 pumps lubricant The motor running time ML depends on the lubricant and the count...

Page 29: ...signal readiness for operation to the controller This signal must be available uninterruptedly for at least 4 s before a control signal can be sent to the FlexxPump 125 The 24 V signal 4sec 6 9 s 12 1 s can then be sent to the FlexxPump 125 After the signal drops to 0 V the pump s first motor run starts and the FlexxPump 125 pumps lubricant The motor running time ML depends on the lubricant and th...

Page 30: ...FlexxPump 125 the FlexxPump 125 sends a low level signal at PIN 4 to the controller This signal must be available uninterruptedly for at least 4 s before the error message can be acknowledged The 24 V signal 10sec 9 9 s 10 1 s can then be sent to the FlexxPump 125 After the signal drops to 0 V the error is cleared the LCD shows CLr If an error occurred during execution of a control signal this pro...

Page 31: ...mpty level 0 5 Hz square wave Cartridge is empty E2 No cartridge low permanent No cartridge attached E3 Undervoltage low permanent Supply voltage is too low E4 bis E6 not occupied E7 Overpressure low permanent Permissible maximum pressure reached 7 2 2 Error E1 empty The error E1 signals that the cartridge is empty U 0 V 24 V t 3 s 1 s PIN 4 Description The electronics in the FlexxPump 125 count t...

Page 32: ...exxPump 125 detects whether a cartridge is screwed onto the FlexxPump 125 The capacity is not detected The error E2 interrupts current dosing processes and prevents further control signals The error E2 is displayed until a cartridge is screwed on the error must not be acknowledged Note A broken cartridge may not be screwed back on Only full cartridges may be screwed on because the counter is reset...

Page 33: ...removal of the empty cartridge the FlexxPump 125 sends the signal for error E2 no cartridge Z2 indicates screwing on a new cartridge If a current dosing process was interrupted by error E1 this will be continued after screwing on the new cartridge 7 2 5 Error E3 The error E3 signals too great a supply voltage on the FlexxPump 125 U 0 V 24 V t 3 s PIN 4 Description If the supply voltage is too low ...

Page 34: ...exceeding of the maximum pressure during a dosing process U 0 V 24 V t 3 s PIN 4 Description On reaching the set maximum pressure the FlexxPump 125 sends a permanent low level signal no more control signals are processed The error message must be acknowledged with the 10sec signal after the error has been cleared ...

Page 35: ... Disposal 8 Disposal Observe the lubricant manufacturer s safety data sheets and disposal notes when disposing of empty cartridges and dispose of the empty cartridges according to local regulations Note It is not possible to refill empty cartridges ...

Page 36: ...36 BA FlexxPump 125 24 V_20181121_EN de 201811 Declaration of Conformity 9 Declaration of Conformity ...

Page 37: ...BA FlexxPump 125 24 V_20181121_EN de 201811 37 Declaration of Conformity Notes ...

Page 38: ...38 BA FlexxPump 125 24 V_20181121_EN de 201811 Declaration of Conformity Notes ...

Page 39: ...BA FlexxPump 125 24 V_20181121_EN de 201811 39 ...

Page 40: ...DLS Schmiersysteme GmbH Gewerbering 5 82140 Olching Deutschland Phone 49 0 8142 65069 0 Fax 49 0 8142 65069 29 mail DLS Schmiersysteme de www DLS Schmiersysteme de ...

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