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Inspect  the  strap  and  equipment  before  each  use.    A  frayed  or 
damaged  strap  shall  be  replaced  immediately.  Use  only 
manufacturer’s  identical  replacement  strap  with  the  exact 
specifications. 

 

Inspect  the  winch  installation  and  bolts  to  ensure  that  all  bolts  are 
tight before each operation. 

 

Store the remote control inside your vehicle in a place that it will not 
be damaged. 

 

Any  winch  that  appears  to  be  damaged  in  any  way,  is  found  to  be 
worn,  or  operates  abnormally  SHALL  BE  REMOVED  FROM 
SERVICE  UNTIL  REPAIRED.    It  is  recommended  that  the 
necessary  repairs  be  made  by  a  manufacturer’s  authorized  repair 
facility. 

 

Only  attachments  and/or  adapters  supplied  by  the  manufacturer 
shall be used. 

 

WINCHING TECHNIQUES A-X 

a. Take time to assess your situation and plan your pull. 

b. Put on gloves to protect your hands. 

c. Disengage the clutch to allow free-spooling and also save battery power. 

d. Attach the hand saver hook to the clevis hook. 

e. Pull out the strap to your desired anchor point using the hand saver hook. 

f.  Secure  the  clevis  hook  to  the  anchor  point:  Sling,  chain  or  snatch  block.    Do  not 

attach the hook back onto the strap. 

g. Engage the clutch. 

h. Connect the remote control to the winch.  

i. Start your engine to ensure power is being replenished to the battery. 

j. Power in the strap guiding the strap under tension to draw up the slack in the strap.  

Once the strap is under tension stand well clear. Never step over the strap. 

k. Double check your anchors and make sure all connections are secure. 

l. Clear the area.  Make sure all spectators all well back and that no one is directly in 

front or behind the vehicle or anchor point. 

m.  Begin  winching.    Be  sure  that  the  strap  is  winding  evenly  and  tightly  around  the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the strap under tension. 

Summary of Contents for EW8020

Page 1: ...EW8020 WINCH...

Page 2: ...follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch can develop tremendous pulling forces and if use...

Page 3: ...WITH YOUR WINCH DESCRIPTION QUANTITY 1 Winch Assembly with pulling strap 1 2 Power Cord Switch Assembly Sulpplied for prototype 1 3 Control box 1 4 ATV Handlebar Switch 1 5 Mounting bolt kit 2 GETTING...

Page 4: ...acity of 600lbs 4 Mechanical Gear System The reduction gears convert the winch motor power into extreme pulling forces 5 Braking System Braking action is automatically applied to the winch drum when t...

Page 5: ...ery type of winch is different each other CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery whil...

Page 6: ...perty damage CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made of intermittent use and should not be used in constant duty applications CAUTION Neve...

Page 7: ...ch to allow free spooling and also save battery power d Attach the hand saver hook to the clevis hook e Pull out the strap to your desired anchor point using the hand saver hook f Secure the clevis ho...

Page 8: ...or long periods of time s Disconnect the strap from the anchor t Rewind the strap Make sure that any strap already on the drum has spooled tightly and neatly If not draw out the strap and re spool fro...

Page 9: ...ctive strap by free spooling Remove the screw M4x6 Part NWB300015 on the drum and take out the winch drum disassemble the pin Part NWB300014 release the strap 2 Replace the new strap and assemble the...

Page 10: ...rt bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repa...

Page 11: ...10 WINCH ASSEMBLY DRAWING 12 Fixing Panel 1 96 Red Battery 5 9 Black Motor Black Battery IN OUT Red Motor...

Page 12: ...00004 4 Spring Washer 4 9 SP300005 4 Phillip Screw M4 x 12 10 SP300006 1 Bush 11 SP300007 1 Drum 12 SP300008 1 Bush 13 SP300009 1 Tie Bar 14 SP300010 1 Base Plate 15 SP300011 1 Screw M8 x 20 16 SP3000...

Page 13: ...ht winch 13 2 lbs 6 0kgs Total Weight 16 1 lbs 7 3 kgs Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 12V DC 0 14 4 5 10 250 1 1 11 5 3...

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