DK2 EW8020 Assembly & Operating Instructions Download

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Assembly & Operating Instructions

INTRODUCTION

Congratulations on your purchase of winch. We design and build winches to strict

specifications and with proper use and maintenance should bring you years of

satisfying service.

WARNING

Read, study and follow all instructions before operating this

device. Failure to heed these instructions may result in personal injury

and/or property damage.

Your winch can develop tremendous pulling forces and if used unsafely or

improperly could result in property damage, serious injury or death. Throughout

this manual you will find the following symbols for caution, warning and danger.

Pay particular attention to the notes preceded by these symbols as they are

Summary of Contents for EW8020

Page 1: ...EW8020 WINCH...

Page 2: ...follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch can develop tremendous pulling forces and if use...

Page 3: ...WITH YOUR WINCH DESCRIPTION QUANTITY 1 Winch Assembly with pulling strap 1 2 Power Cord Switch Assembly Sulpplied for prototype 1 3 Control box 1 4 ATV Handlebar Switch 1 5 Mounting bolt kit 2 GETTING...

Page 4: ...acity of 600lbs 4 Mechanical Gear System The reduction gears convert the winch motor power into extreme pulling forces 5 Braking System Braking action is automatically applied to the winch drum when t...

Page 5: ...ery type of winch is different each other CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery whil...

Page 6: ...perty damage CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made of intermittent use and should not be used in constant duty applications CAUTION Neve...

Page 7: ...ch to allow free spooling and also save battery power d Attach the hand saver hook to the clevis hook e Pull out the strap to your desired anchor point using the hand saver hook f Secure the clevis ho...

Page 8: ...or long periods of time s Disconnect the strap from the anchor t Rewind the strap Make sure that any strap already on the drum has spooled tightly and neatly If not draw out the strap and re spool fro...

Page 9: ...ctive strap by free spooling Remove the screw M4x6 Part NWB300015 on the drum and take out the winch drum disassemble the pin Part NWB300014 release the strap 2 Replace the new strap and assemble the...

Page 10: ...rt bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repa...

Page 11: ...10 WINCH ASSEMBLY DRAWING 12 Fixing Panel 1 96 Red Battery 5 9 Black Motor Black Battery IN OUT Red Motor...

Page 12: ...00004 4 Spring Washer 4 9 SP300005 4 Phillip Screw M4 x 12 10 SP300006 1 Bush 11 SP300007 1 Drum 12 SP300008 1 Bush 13 SP300009 1 Tie Bar 14 SP300010 1 Base Plate 15 SP300011 1 Screw M8 x 20 16 SP3000...

Page 13: ...ht winch 13 2 lbs 6 0kgs Total Weight 16 1 lbs 7 3 kgs Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 12V DC 0 14 4 5 10 250 1 1 11 5 3...