Rugged Ridge Extreme Heavy Duty 2.0 Owner'S Manual Download Page 1 | Manualshive

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Owners

Manual

®

Extreme Heavy Duty

ATV/UTV Recovery Winch

2.0

-

2.5

1
2
3
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Summary of Contents for Extreme Heavy Duty 2.0

Page 1: ...Owners Manual Extreme Heavy Duty ATV UTV Recovery Winch 2 0 2 5...

Page 2: ...w the Warning The Warning includes information about what you must or must not do in order to reduce the risk of injury to yourself and others This is a signal telling you that you or others CAN be HU...

Page 3: ...m 14 Winch Maintenance 14 Replacing the Rope 14 Planning and Use of Your Winch 15 Troubleshooting 17 Winch Assembly Drawing 18 Winch Parts List 19 Specifications 20 Extreme Heavy Duty 2 0 20 Extreme H...

Page 4: ...ad to severe injury or death Always remove jewelry and wear eye protection Never lean over battery while making connections Always verify area is clear of fuel lines fuel tank brake lines electrical w...

Page 5: ...e Installation Guide and the Basic Guide to Winching Techniques in order to understand your winch and its operation Never operate this winch if you are under 16 years of age Never operate this winch w...

Page 6: ...in tension or drum is moving Always select an anchor point as far away as possible This will provide the winch with its greatest pulling power Never winch with less than 5 wraps of rope around the dru...

Page 7: ...se tip is bent or twisted Falling or Crushing Hazard Failure to observe these instructions could lead to severe injury or death Never use winch to lift or move persons Never use winch as a hoist or to...

Page 8: ...rake Always use care to not damage the ATV UTV frame when anchoring to a vehicle during a winching operation Never jog rope under load Shock loads can momentarily exceed capacity of rope and winch Nev...

Page 9: ...re 2 Torque the mounting bolts to 16 N m 12 lb ft Attach the clevis hook to the wire rope Put clutch in freespool position Manually feed cable loop through fairlead Attach hook to cable loop and re en...

Page 10: ...e installation To secure the winch always use A flat secure mounting location at least 4 8 mm 3 16 in Thick Lock washers Hex head cap screws when using a one piece winch mount plate Note When using se...

Page 11: ...possible Exact location will vary depending on the ATV Usual locations include inside on top or on the side of rear storage box and on a few models under the seat Ensure the control box mounting locat...

Page 12: ...d accessory circuit of the ATV as described above Place the supplied terminal boots on wires before securing to the control box All wires must be attached to the control box before mounting the contro...

Page 13: ...o bullet terminal wires back to where the control box will be mounted Splice the end of the red 20ga wire to key controlled electrical wire of the ATV Using a test light locate a suitable wire from th...

Page 14: ...n the drum and release the rope Insert the end of new rope and secure the M5x5mm bolt tightly Engage the clutch and re spool the new rope on the drum keeping tension on the rope as it spools Ensure th...

Page 15: ...rgin Where anchor is tree use trunk protector and shackle rated at least double maximum winch pull Where anchor is vehicle see below fully engage cable hook through towing eye or shackle rated at leas...

Page 16: ...ol while maintaining light tension to produce tight even wraps NOTICE NOTICE CABLE ENTANGLEMENT HAZARD Cable must rewind in direction of arrow indicated on spool housing for spool brake to function If...

Page 17: ...is present replace motor Allow to drain and dry Run in short bursts without load until completely dry 2 Motor runs but Cable drum does not turn Cam Ring clutch not engage Move Cam Ring to the in posi...

Page 18: ...18 Winch Assembly Drawing...

Page 19: ...Bushing 8 1 Clutch Assembly 9 1 Spring 10 1 Drum Assembly 11 1 Screw M5 X 5 12 1 T Series Bushing 13 1 2 Thick Flat Washer 14 2 Hex Flange Nut M5 15 1 T Series Base Plate Assembly 16 1 Tension Plate...

Page 20: ...ons 285mm x 105mm x 105mm N W 6 5 kg 14 3 lbs G W 9 5 kg Line speed and motor current first layer Line pull and cable capacity Line Pull LBS 0 500 1000 1500 2000 KGS 0 227 454 680 907 Line Speed FPM 1...

Page 21: ...72mm Dimensions 300mm x 105mm x 105mm N W 7 kg 15 4 lbs G W 10 5 kg Line speed and motor current first layer Line pull and cable capacity Line Pull LBS 0 1000 2000 2500 KGS 0 454 907 1134 Line Speed F...

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