DK2 EW8020, Assembly & Operating Instructions

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9
TROUBLE SHOOTING
SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION
Motor does not
turn on -Switch Assembly not
connected properly
-Loose battery cable
connections
-Defective Switch
Assembly
-Defective motor
-Water has entered motor
-Insert Switch Assembly all the way into
the connector.
-Tighten nuts on all cable connections.
-Replace Switch Assembly.
-Check for voltage at armature port with
Switch pressed. If voltage is present,
replace motor.
-Allow to drain and dry. Run in short
bursts without load until completely dry.
Motor runs but
cable drum does
not turn -Clutch not engaged -Turn clutch
to the “In” position. If problem
persists, a qualified technician needs to
check and repair.
Motor runs slowly
or without normal
power -Insufficient current or
voltage -Battery weak, recharge. Run winch with
vehicle motor running.
-Loose or corroded battery cable
connections. Clean, tighten, or replace.
Motor overheating -Winch running time too
long
-Allow winch to cool down periodically.
Motor runs in one
direction only -Defective Switch
Assembly -Loose or corroded battery cable or motor
cable connections. Clean and tighten.
-Repair or replace switch assembly.