HF225 manual hydraulic butt welder
Simply Better.
Simply Better.
Simply Better.
Simply Better.
FUSIONMASTER®
and
DIXON
®
are registered trademarks of Dixon Industries Pty. Ltd.
©August 2002
Revised August 2013
Page 3
1.
Safety considerations
This machine should only be used by an operator fully trained in its use.
Read these operating instructions carefully. Learn the operation, limitations and potential
hazards of using your butt fusion machine.
Avoid Dangerous Environments
The equipment is not explosion proof. Never carry out butt fusion in a gaseous or combustible
atmosphere.
Electrical safety
Use only a qualified electrician to carry out electrical maintenance work.
Connect electrical components only to a voltage source that corresponds to that marked on the
components.
Do not operate the electrical equipment in damp or wet locations.
Prevent electric shock by correctly grounding electrical components. The green (or green/yellow)
conductor in the electric cable is the grounding wire and should never be connected to a live
terminal. The use of earth leakage protection with portable electric tools is essential and must be
provided by the user.
Heater
The heater operates at over 200°C and contact can cause serious burns. Always wear gloves
when handling the hot plate.
The heater is supplied with a 10 amp 1.8 metre cord that has an EPR rubber outer sheath which
will delay, but will not prevent, the inevitable life threatening situation which could occur if the
cord is allowed to contact the hot plate and melt through.
Never use a standard appliance cord with low melting point PVC sheath (eg. Computer cord).
Standing the hot plate so that the temperature controller handle is not vertically above the hot
plate will direct the cord away from the hot surface, and keep the controller relatively cool.
Facer
The facing machine is powerful and the cutting blades are sharp. To prevent injury the facer
should only be operated when it is securely located in the pipe cutting position.
The nature of the machine and welding process makes it impractical to guard the operational
area. Do not attempt to remove shavings from the cutting area while the facer is running.
Remove loose clothing or jewelry to prevent these items being dragged into moving parts.
Hydraulic Pressure
A sudden hydraulic oil leak can cause serious injury or even death if the pressure is high enough.
Do not search for oil leaks with the fingers because a fine jet of pressurised oil could penetrate
the skin causing serious injury. Use a piece of cardboard to test for leaks under pressure.
Avoid spraying oil into eyes when bleeding air from the system by wearing safety glasses and
keeping the face clear of the area.
Keep fingers and limbs well clear of moving clamps, facer or heater to avoid crush injuries.
Maintain Equipment Carefully
The machine has moving parts and/or parts that may deteriorate with age and require
maintenance. Regular inspection is recommended. For best results keep all machine components
clean and properly maintained. Always disconnect the power when adjusting, servicing or
changing accessories. Repair or replace damaged electric cables.
Transporting The Machine
Dixon equipment mounted on wheels is not designed for on-road towing. Any attempt to do so
could result in machine damage and/or personal injury. Transportation should be by truck or
similar, with the machine well secured. Do not allow the heater plate to contact the facer.
