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22

E

A

F

B

J

G

C

H

D

Fig. 38

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT 

(See Fig. 37)

MOWER DRIVE BELT REMOVAL

• 

Park tractor on a level surface. En gage parking brake.

•  Lower attachment lift to its lowest position.
•  Disengage belt tension rod (K) from lock bracket (L).

CAUTION: Belt tension rod is spring 

loaded. Have a firm grip on rod and 

release slowly.

•  Remove screws (P) from mandrel covers (Q) and 

remove covers.

• 

Remove any dirt or grass clippings which may have accu-

mulated around mandrels and entire upper deck surface.

• 

Remove belt from electric clutch pulley (M), both man-

drel pulleys (R) and all idler pulleys (V).

MOWER DRIVE BELT INSTALLATION 

•  Install belt around all mandrel pulleys (R) and around 

idler pulleys (V) as shown.

•  Install belt onto electric clutch pulley (M).

IMPORTANT: 

 Check belt for proper routing in all mower 

pulley grooves.
•  Reassemble mandrel covers (Q). Securely tighten all 

screws.

•  Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring 

loaded. Have a tight grip on rod and 

engage slowly.

•  Raise attachment lift to highest position.

Fig. 37

V

Q

P

M

K

L

R

P

Q

R

P

R

TO REPLACE MOTION DRIVE BELT

(See Fig. 38)

Park the tractor on level surface. En gage parking brake. 

For as sis tance, there is a belt installation guide decal on 

bottom side of left footrest.
BELT REMOVAL -
1.  Remove mower (See “TO REMOVE MOWER” section 

in this manual).

NOTE:

 Observe entire motion drive belt and position of all 

belt guides and keepers.
2.  Disconnect clutch wire harness (A).
3.  Remove anti-rotation link (B) on right side of tractor.
4.  Remove belt from stationary idler (C) & clutching idler (D).
5.  Remove belt from centerspan idler (E).
6.  Pull belt slack toward rear of trac tor. Carefully remove 

belt up wards from trans mis sion input pulley and over 

cooling fan blades (F).

7.  Remove belt downward from engine pulley and around 

electric clutch (G).

8.  Slide belt toward rear of tractor, off the steering plate 

(H) and remove from tractor.

BELT INSTALLATION -
1.  Install new belt from tractor rear to front, over the steer-

ing plate (H) and above clutch brake pedal shaft (J).

2. Pull belt toward front of tractor and roll belt around 

electric clutch and onto engine pulley (G).

3.  Pull belt toward rear of tractor. Carefully work belt down 

around transmission cooling fan and onto the input pul-

ley (F). Be sure belt is inside the belt keeper.

4.  Install belt on centerspan idler (E).
5.  Install belt through stationary idler (C) & clutch ing idler (D).
6.  Reinstall anti-rotation link (B) on right side of tractor. 

Tighten securely.

7.  Reconnect clutch harness (A).
8.  Make sure belt is in all pulley grooves and in side all belt 

guides and keep ers.

9.  Install mower (See “TO INSTALL MOWER” section in 

this manual).

Summary of Contents for D24KH54

Page 1: ...ilure to do so can result in serious injury Operator s Manual Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void...

Page 2: ...ope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catch...

Page 3: ...se extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towe...

Page 4: ...com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting ap...

Page 5: ...r tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instructions in the Operation section of this manual Be sur...

Page 6: ...ed securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results...

Page 7: ...ty inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a...

Page 8: ...ON SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlight...

Page 9: ...nd full speed fast position before stopping may cause engine to backfire Turnignitionkey F to STOP positionandremovekey Always remove key when leaving tractor to prevent unauthorized use Never use the...

Page 10: ...termines the cutting height Slidepointertab T todesiredcuttingheightasareminder for next time you mow CAUTION Continuingtopresstheelectricliftswitch after the mower deck has reached the minimum or max...

Page 11: ...lowestsetting Make all turns slowly TO TRANSPORT See Fig 13 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel contr...

Page 12: ...e Move attachment clutch to DISENGAGED position Move throttle control to fast position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not...

Page 13: ...AUTION Never engage or disengage freewheelleverwhiletheengineisrunning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the fi...

Page 14: ...e warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual So...

Page 15: ...on switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp...

Page 16: ...ingfinsandexternalsurfaces as necessary Ensure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will caus...

Page 17: ...he tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away WARNING...

Page 18: ...and pull mower toward you until the bar falls from the hole in bracket Turn tractor steering wheel to the left as far as it will go Slide mower out from under right side of tractor TO INSTALL MOWER AN...

Page 19: ...l go and position mower on right side of tractor with deflector shield Q to the right 2 ASSEMBLEFRONTGAUGEWHEEL W TOFRONT OF MOWER See Fig 23 NOTE Depending on model bracket T may be differ ent than s...

Page 20: ...LIFT LINKS C See Fig 30 Insert rod end of rear lift link C into hole U in tractor lift shaft suspension arm and pivot link down to mower Lift rear corner of mower and position slot in link as sembly o...

Page 21: ...ppearance Readjust if necessary until you are satisfied with the results A Turn nut left to lower mower Turn nut right to raise mower Fig 33 Fig 34 PRECISION SIDE TO SIDE ADJUSTMENT See Fig 34 With al...

Page 22: ...installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides an...

Page 23: ...ey Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local...

Page 24: ...RBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment...

Page 25: ...MPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPA...

Page 26: ...ng 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center...

Page 27: ...ed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean aroun...

Page 28: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintai...

Page 29: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 30: ......

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