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Kellfri 35-VKMATV120H, Operating Instructions Manual

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Kellfri 35-VKMATV120H Operating Instructions Manual Download Page 1

Carefully read the operating instructions  
before using the product!
Operating instructions translated from Swedish

35-VKMATV120H
35-VKMATV150H

35-VKMATV150H2

FLAIL MOWER ATV WITH FLAP

Summary of Contents for 35-VKMATV120H

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 VKMATV120H 35 VKMATV150H 35 VKMATV150H2 FLAIL MOWER ATV WITH FLAP ...

Page 2: ...rvice 7 Transportation and set up 7 Recycling 7 Motorised machines 8 Refilling with engine oil 9 Fire prevention 9 Machines tools connected to hydraulics 10 Chemicals 11 Risks and hazards associated with the use of garden machinery 12 13 Warning labels 14 Before use of flail mower 15 Adjustment of tow bar 15 Starting the engine 16 Operation and speed 16 Adjustment of cutting height 17 Transport mo...

Page 3: ...stable It also has a full width support roller to avoid damage to the machine rotor and blades The flail mower has a steel construction to give it strength All parts are of a high quality guaranteeing many years of problem free use MACHINE S FUNCTION The equipment is intended solely for cutting and topping grass and grasslands Remove any harmful objects such as stones branches etc from the cutting...

Page 4: ...NSTRUCTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily accessible location when carrying out any work maintenance or service Warning The original design of the machine must not under any circumstances be modified withouttheapprovalofthemanufacturer ...

Page 5: ...arry out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tightened Correct if necessary Learn and remember the correct working method Beginners must work slowly until they have learned how the machine or product works Users customers are responsible for ensuring...

Page 6: ...ing This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This symbol indicates that an accident will occur if the directions in the manual are not followed The accident will lead to serious injury or damage This symbol indicates that an accident may occur if the ...

Page 7: ...n and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe additional caution during transport and moving Ensure that the equipment or product is well anchored and that available transport lashings are fitted Always position the load as low as possible All protruding loads sh...

Page 8: ... having all guards correctly mounted Do not operate the machine if it is vibrating substantially stop the machine immediately and check the maintenance schedule Check that all nuts and bolts are tightened Do not alter the engine settings unless specified by the engine manufacturer The engine s rpm must never exceed the value indicated on the sign Never exceed the maximum driving speed The SMV sign...

Page 9: ...way from buildings or other equipment during operation Always place the machine on a level surface There is a risk of fuel spillage if the machine is placed on an incline Refilling measuring stick max level min level Refill with engine oil 15W 40 1 L Check the level by withdrawing the measuring stick The oil level should be between min and max REFILLING WITH ENGINE OIL CAUTION This machine is deli...

Page 10: ... them or the hydraulic cylinders Clean the filter in the suction pipe after 10 hours work Immediately replace hydraulic hoses if cracks or wear are detected Do not adjust the valve settings Incorrect adjustment can result in damage to the machine and or injury The hydraulic system must only be operated using hydraulic oil intended for the purpose Check the oil level before you start the machine Wh...

Page 11: ...ntities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact with eyes Wear approved protective goggles Body protection Suitable protective clothing Respiratory protection No protection is necessary during normal handling Greases should be stored well sealed in a cool place in a well ventilate...

Page 12: ...o spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected objects Machines that cut grass eject material during operation Foreign objects such as stones sticks and other debris can find their way under the machine and be ejected at great speed Metal guards at t...

Page 13: ... is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load must be marked with a white reflector and lantern at the front and a red reflector and lantern at the rear In daylight you can mark the load with a flag or a piece of fabric in colours which are eas...

Page 14: ...ING Crushing risk Never use the machine without all guards correctly mounted Do not put your hand or any other part of your body into the machine while it is running Ejection warning Respect the equipment s risk zone Lubrication Tighten all bolts nuts and couplings before use The machine is for individual work only Nobody is allowed in the vicinity during operation Warning Keep off the machine War...

Page 15: ...efore use that all guards are in place and are not able to come loose Connect the equipment to the ATV s tow bar ball coupling Press grease into all grease nipples ADJUSTMENT OF TOW BAR The height of the tow bar attachment on the towing vehicle may vary For adjustment of the settings there is a screw rod under the tow bar It should be lengthened or shortened so that the flail mower is horizontal o...

Page 16: ...amount of grass to be cut determines the forward speed low speed usually produces the best results Ensure that you follow the sequence below Normal speed 1 km h for heavy work 10 km h for light work Start with the lowest possible speed ensure that the flail mower is working effectively with the engine at maximum rpm without straining If this is not possible because of very tough cutting conditions...

Page 17: ...r the wheels by turning the levers Check that both wheels are at the same height Adjustment of wheel height When in operating mode the wheels must be adjusted Turn the height adjustment levers to raise and lower the wheels STEP 2 Combination of tow bar and support roller Lengthen the tow bar screw turn the turnbuckle to raise the tow bar or shorten it to lower it Raise the roller by loosening bolt...

Page 18: ...es and the flails will hit the ground Important TRANSPORT MODE When the flail mower is to be moved from one workplace to another it is advisable to raise the unit to the highest position using a screw jack See section on cutting height The engine must be turned off and the blades must have stopped before changing to transport mode Remove any loose material such as grass etc from the mower before l...

Page 19: ... various holes to give the desired cutting height and the wheels can be raised off the ground TO ADJUST THE SUPPORT ROLLER Loosen level bolt B loosen and remove bolt A Repeat this on both sides of the roller Then select a different hole and replace bolt A Tighten bolts A and B A B Basic adjustment of skids Adjust the skids as protection for the flails allowing the skids to be about 2 cm closer to ...

Page 20: ... occur which could have very serious consequences When replacing the blade the blade on the opposite side of the rotor must also be inspected for damage and wear If it is partly or wholly worn it must be replaced to maintain the correct weight balance When the first cutting edge begins to become blunt the entire set should be turned or replaced Use of blunt blades reduces cutting performance and i...

Page 21: ...re Hydraulics Before each use Check that all hoses are intact connected and leak proof The equipment After each use Wash off earth and grass with water FAULT MEASURE The flail mower cuts unevenly or badly Check that all flails are intact and firmly in position Adjust the support roller and check that is in the correct position Check the drive belts and tighten if necessary The cutting sound change...

Page 22: ...dequate lubrication can result in unnecessary wear and mechanical damage Use a universal lubricant IMPORTANT Avoid over lubricating Dirt collects easily on exposed grease and causes increased wear After lubrication wipe excess grease off from grease nipples and bearings Grease nipple NOTE Left and right sides of the roller Lubricate the coupling otherwise the bearing will cut and the cou pling wil...

Page 23: ...23 Table of Contents CHOKE IDLING Choke Lever to left choke OFF Lever to right choke ON OFF ON Idle Adjustment screw ...

Page 24: ...24 Table of Contents ...

Page 25: ... 35 Hex key M5x20 3 36 Support bracket tyre 1 37 Protective casing 2 38 Inner tube 2 39 Wheel suspension 1 40 Flat washer 22 2 41 Lock nut M20 2 42 Flip 1 43 Lock nut 44 Lock nut M10 3 45 Hex key M10x30 3 46 Hex key M12x65 4 47 Bakelite bolt M10 22 2 48 Triangular bracket 2 49 Belt pulley protection 1 50 Belt pulley cover plate 1 51 Washer 6 6 52 Spring washer 6 6 53 Hex key M6x16 6 54 Drive wheel...

Page 26: ...26 Table of Contents ITEM NO DESIGNATION QUANTITY 1 Wheel suspension right 1 2 Tyre 16 x 6 5 8 1 3 Bearing 6205 2 4 Washer 12 1 5 Spring washer 12 1 6 End cover 1 7 Bolt M12x30 1 ...

Page 27: ...Spring 1 3 Adjustment handle 1 4 Elastic cylindrical pin 3x22 1 5 Bushing 2 6 Tow bar attachment 1 7 Axle tube for tow bar 1 8 Trailer casing 1 9 12 Washer 6 10 Bolt M12x65 2 11 Locking nut M12 2 12 Washer 16 2 13 Bolt M16x85 1 14 Locking nut M16 1 15 Control handle 11x55 1 ...

Page 28: ...aring 6002 1 3 Threaded rod 1 4 Bearing 51102 1 5 Adjustment handle 1 6 Washer 6 1 7 Spring washer 6 1 8 Screw with hexagonal sleeve M6x25 1 9 Washer 12 1 10 Inner serrated locking washer 12 1 11 Hex key M12x20 1 12 Pin M12x1 5 1 13 Handle sleeve M10x32 2 14 Inner tube 1 ...

Page 29: ...29 Table of Contents NOTES ...

Page 30: ...30 Table of Contents NOTES ...

Page 31: ... was purchased from a dealer please contact the dealer in the first instance CAUSE YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address Invoice number Email Daytime telephone Customer s signature Date Signature Date Dealer Invoice number When was the product supplied Whenwastheproductputintooperation Was the product working on de...

Page 32: ...ty does not cover Labour costs Travel costs Machines on which the purchaser has made or commissioned modifications Any additional costs arising as a result of damage to the machine Damage due to normal wear and tear of the machine substandard servicing the user s inexperience or use of spare parts that are not original Wear parts such as hoses seals oil and belts Kellfri AB Tel 46 511 242 50 Email...

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