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27

PROBLEM

CAUSE

CORRECTION

Engine continues 

to run when oper-

ator leaves seat 

with attachment 

clutch engaged

1. Faulty operator-safety presence control 

system.

1. Check wiring, switches  and connections.  If not 

corrected, contact an authorized service center/ 

department.

Poor cut - uneven

1. Worn, bent or loose blade.

1. Replace blade.  Tighten blade bolt.

2. Mower deck not level.

2. Level mower deck.

3. Buildup of grass, leaves, trash under mower.

3. Clean underside of mower housing.

4. Bent blade mandrel.

4. Replace blade mandrel.

5. Clogged mower deck vent holes from 

buildup of grass, leaves, and trash around 

mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will 

not rotate

1. Obstruction in clutch mechanism.

1. Remove obstruction.

2. Worn/damaged mower drive belt.

2. Replace mower drive belt.

3. Frozen idler pulley.

3. Replace idler pulley.

4. Frozen blade mandrel.

4. Replace blade mandrel.

Poor grass 

discharge

1. Engine speed too slow.

1. Place throttle control in “FAST” position.

2. Travel speed too fast.

2. Shift to slower speed.

3. Wet grass.

3. Allow grass to dry before mowing.

4. Mower deck not level.

4. Level mower deck.

5. Low/uneven tire air pressure.

5. Check tires for proper air pressure.

6. Worn, bent or loose blade.

6. Replace blade.  Tighten blade bolt.

7. Buildup of grass, leaves, trash under mower.

7. Clean underside of mower housing.

8. Mower drive belt worn.

8. Replace mower drive belt.

9. Blades improperly installed.

9. Reinstall blades sharp edge down.

10. Improper blades used.

10. Replace with blades listed in parts manual.

11. Clogged mower deck vent holes from buildup 

of grass, leaves, trash around mandrels.

11. Clean around mandrels to open vent holes.

Headlight(s) not 

working

(if so equipped)

1. Switch is “OFF”.

1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out.

2. Replace bulb(s) or lamp(s).

3. Faulty light switch.

3. Check/replace light switch.

4. Loose or damaged wiring.

4. Check wiring and connections.

5. Blown fuse.

5. Replace fuse.

Battery will not 

charge

1. Bad battery cell(s).

1. Replace battery.

2. Poor cable connections.

2. Check/clean all connections.

3. Faulty regulator (if so equipped).

3. Replace regulator.

4. Faulty alternator.

4. Replace alternator.

Loss of drive

1. Freewheel control in “disengaged” position.

1. Place freewheel control in “engaged” position.

2. Debris on steering plate (if equipped).

2. See "CLEANING" in the maintenance section.

3. Motion drive belt worn, damaged, or broken.

3. Replace motion drive belt.

4. Air trapped in transmission during 

shipment or servicing.

4. Purge transmission.

5. Axle key missing.

5. Install axle key at rear wheel.  See "TO REMOVE 

WHEEL" in the Service and Adjustments section.

Engine "back-

fires” when turn-

ing engine “OFF”

1. Engine throttle control not set between 

half and full speed (fast) position before 

stopping engine.

1. Move throttle control between half and full speed 

(fast) position before stopping engine.

Engine dies when 

tractor is shifted 

into reverse

1. Reverse operation system (ROS) is not "ON" 

while mower or other attachment is engaged.

1. Turn ignition key to ROS "ON" position. See 

Operation section.

TROUBLESHOOTING

Summary of Contents for D24KH54

Page 1: ...ilure to do so can result in serious injury Operator s Manual Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void...

Page 2: ...ope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catch...

Page 3: ...se extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towe...

Page 4: ...com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting ap...

Page 5: ...r tractor off the skid Follow the instructions below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instructions in the Operation section of this manual Be sur...

Page 6: ...ed securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results...

Page 7: ...ty inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a...

Page 8: ...ON SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlight...

Page 9: ...nd full speed fast position before stopping may cause engine to backfire Turnignitionkey F to STOP positionandremovekey Always remove key when leaving tractor to prevent unauthorized use Never use the...

Page 10: ...termines the cutting height Slidepointertab T todesiredcuttingheightasareminder for next time you mow CAUTION Continuingtopresstheelectricliftswitch after the mower deck has reached the minimum or max...

Page 11: ...lowestsetting Make all turns slowly TO TRANSPORT See Fig 13 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel contr...

Page 12: ...e Move attachment clutch to DISENGAGED position Move throttle control to fast position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not...

Page 13: ...AUTION Never engage or disengage freewheelleverwhiletheengineisrunning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the fi...

Page 14: ...e warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual So...

Page 15: ...on switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp...

Page 16: ...ingfinsandexternalsurfaces as necessary Ensure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will caus...

Page 17: ...he tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away WARNING...

Page 18: ...and pull mower toward you until the bar falls from the hole in bracket Turn tractor steering wheel to the left as far as it will go Slide mower out from under right side of tractor TO INSTALL MOWER AN...

Page 19: ...l go and position mower on right side of tractor with deflector shield Q to the right 2 ASSEMBLEFRONTGAUGEWHEEL W TOFRONT OF MOWER See Fig 23 NOTE Depending on model bracket T may be differ ent than s...

Page 20: ...LIFT LINKS C See Fig 30 Insert rod end of rear lift link C into hole U in tractor lift shaft suspension arm and pivot link down to mower Lift rear corner of mower and position slot in link as sembly o...

Page 21: ...ppearance Readjust if necessary until you are satisfied with the results A Turn nut left to lower mower Turn nut right to raise mower Fig 33 Fig 34 PRECISION SIDE TO SIDE ADJUSTMENT See Fig 34 With al...

Page 22: ...installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides an...

Page 23: ...ey Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local...

Page 24: ...RBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment...

Page 25: ...MPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPA...

Page 26: ...ng 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center...

Page 27: ...ed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean aroun...

Page 28: ...sed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintai...

Page 29: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 30: ......

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