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Operating instructions 

 

cod. 1592001330 

 

1592001330  XC642C GB r1.0 07.06.2004.doc 

 

rel. 1.0  

 

Pa. 3 / 21 

 

18.

 

RS485 SERIAL LINK ______________________________________________________ 16

 

19.

 

TECHNICAL FEATURES___________________________________________________ 16

 

20.

 

ALARMS LIST ___________________________________________________________ 16

 

20.1

 

Types of alarms and signalling managed _____________________________________________ 16

 

20.2

 

Alarm muting ___________________________________________________________________ 18

 

20.3

 

Alarm conditions – summary table __________________________________________________ 18

 

21.

 

WIRING CONNECTIONS___________________________________________________ 20

 

22.

 

PARAMETERS – DEFAULT VALUES ________________________________________ 20

 

 

1.  General warning 

1.1 

PLEASE READ BEFORE USING THIS MANUAL 

 

This manual is part of the product and should be kept near the instrument for easy and quick reference. 

 

The  instrument  shall  not  be  used  for  purposes  different  from  those  described  hereunder.  It  cannot  be 
used as a safety device. 

 

Check the application limits before proceeding. 

1.2 

 SAFETY PRECAUTIONS 

 

Check the supply voltage is correct before connecting the instrument. 

 

Do not expose to water or moisture: use the controller only  within the operating limits avoiding sudden 
temperature changes with high atmospheric humidity to prevent  formation of condensation 

 

Warning: disconnect all electrical connections before any kind of maintenance. 

 

Fit the probe where it is not accessible by the End User. The instrument must not be opened. 

 

In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.p.a.” (see 
address) with a detailed description of the fault. 

 

Consider the maximum current which can be applied to each relay (see Technical Data). 

 

Ensure that the wires for probes, loads and the power supply are separated and far enough from each 
other, without crossing or intertwining. 

 

In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with 
inductive loads could be useful. 

 

2.  General Descriprion 

The 

XC642C

  is  a  controller  for  screw  compressor  racks,  the  main  objective  of  controller  is  to  hold  the  

controlled variable at constant value, this function is performed via compressor power control. 
The controller survey the pression via 2 pression probe with 4÷20mA current output, while the regulation type 
is ON/OFF. 
Alternatively  you  can  to  use  NTC  or  PTC  temperature  probes.  The  pression  data  are  converted  to 
correspondent gas temperature value according to tables that are stored into controller. 
The  alarms  management  is  performed  by  an  alarm  input  for  every  user.  The    programming  procedure  is 
simplified by HOT KEY use. The communication is performed via ModBus RTU protocol. 
 

3.  First Installation 

At first installation, it’s necessary the following: 
 

1. 

Select the kind of gas. 

2. 

Set the range of the pressure probes. 

 
In the following paragraph a short cut for the above operations. 
Chapters 3.1

 

How to select the gas type

 

and 3.2 How to set the range of the pressure probes

 

will show in 

detail these operations. 
 

Summary of Contents for XC642C

Page 1: ...Compressor racks controller XC642C Operating manual...

Page 2: ...UNNING HOURS OF LOADS _______________________________________________ 8 8 1 How to display the running hours of a load ____________________________________________ 8 8 2 How to reset the running hours...

Page 3: ...enance Fit the probe where it is not accessible by the End User The instrument must not be opened In case of failure or faulty operation send the instrument back to the distributor or to Dixell S p a...

Page 4: ...1 use the parameter PA04 Adjustment of read out corresponding to 4mA PA20 Adjustment of read out corresponding to 20mA Practically these parameters has to be set with the start and end scale of the p...

Page 5: ...nt in programming mode it selects a parameter or confirm an operation Alarm menu By holding it pressed for 3s the current alarm is erased o o o o UP To enter the Alarm menu In programming mode it brow...

Page 6: ...How to see and modify the set point 5 1 HOW TO SEE THE SET POINT OF COMPRESSORS 1 Push and release the SET key 2 The Lower display will show the SEtC label will the Upper display will show its value...

Page 7: ...key 5 Repeat operations 2 and 3 for the other digits NOTE each parameter in Pr2 can be removed or put into Pr1 user level by pressing SET n n n n When a parameter is present also in Pr1 decimal point...

Page 8: ...rs of the first output 3 To see the running hours of the following load press the UP key To exit push the CLOCK key or wait 30 sec 8 2 HOW TO RESET THE RUNNING HOURS OF A LOAD 1 Display the running ho...

Page 9: ...T KEY DOWNLOAD 1 Turn OFF the instrument 2 Insert a programmed Hot Key into the 5 PIN receptacle and then turn the Controller ON 3 Automatically the parameter list of the Hot Key is downloaded into th...

Page 10: ...f sequence YES rotation this algorithm distributes the working time between the various loads to ensure even run times no fixed sequence the compressors are enabled and disabled in fixed sequence firs...

Page 11: ...min res 10s doF Time delay between switching off of two different compressors 0 99 5 min res 10s donF Minimum time a stage stays switched ON 0 99 5 min res 10s FdLy don delay enabled also for the firs...

Page 12: ...ON OFF enabling from keyboard no disabled yES enabled It permits the switching ON OFF of the instrument by pressing the SET key for more than 4s Ad1 Compressors address 1 247 It is used in monitoring...

Page 13: ...ts If the pressure is greater than SET Pbd 2 the loads are switching on with timing given by parameters don and doF A load is turned on only if the his safety times onon oFon donF are over Regulation...

Page 14: ...rature is lower than the regulation band all the compressors are off Naturally also for this regulations all the delays don and doF safety times onon oFon and donF are valid Regulation according to th...

Page 15: ...erminal blocks for wires having section not bigger than 1 0 mm2 14 ways for analogue and digital inputs 12 ways for relays Note terminals 17 19 are connected inside the controller they are the common...

Page 16: ...ting in a 29x71 mm panel cut out Protection IP65 Frontal protection IP65 with frontal gasket mod RG C model Connections Removable terminal block 12 and 14 ways Power supply 12Vac dc 10 24Vac dc 10 50...

Page 17: ...suction and condensing sections Terminals Low pressure switch input 9 10 high pressure switch input HP Parameters SEP Low pressure switch polarity It establishes if the input is activated by closing S...

Page 18: ...ow pressure temperature alarms This alarm signals that the pressure temperature is out of limits established by parameters LAL and HAL for compressors and LAF HAF for fans The tAo and AFd parameters s...

Page 19: ...isabled Recovery depends on ALMr parameter With ALMr no The instrument restart the standard operating mode when the input is disabled With ALMr yES manual recover for the alarms of compressors and fan...

Page 20: ...7 134 717 rtY db db db db Pr2 Type of regulation db Pb StY yES yES yES yES Pr2 Compressor rotation no YES Pbc Cur Cur Cur Cur Pr2 Probe 1 setting cur Ptc ntc PA04 0 5 7 0 5 7 Pr2 Adjustment of read ou...

Page 21: ...point for cooling thermostat Lid 10 18 10 18 Pr2 Differential for cooling thermostat PAo 30 30 30 30 Pr2 Alarm probe exclusion at power on 0 255 min LAL 15 0 30 1 5 21 Pr1 Low pressure temperature ala...

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