background image

4.3 Principles of Operation

This product is designed to capture potentially combustible dust particulate from certain industrial applications using a wet filtration process.  When operating, 
air and dust is drawn into the table, passes through installed ducts, into the Wet Dust Collector’s filtration system, and then finally exhausted out the top 
discharge. The agitation of water creates a humid environment within the collector, trapping the hazardous dusts, which will settle in the bottom of the basin.

This product consists of five basic components:

1. 

A cabinet for housing all components

2. 

A motor blower assembly

3. 

Electrical assemblies

4. 

Collecting assemblies (filters pad and water)

5. 

Downdraft table (optional)

During the normal operation of the wet collector, shop air is drawn into the collector. As this air passes through the collector’s water it removes some water 
in the form of humidity and over a period of a few hours this results in a drop of the collector water level. The WX-series of collectors rely on a sophisticated 
ultrasonic control system to continually monitor water levels and refill automatically the collector on-line. In addition, the controls support

1. 

High water alarm

2. 

Low water alarm

3. 

Blower shut down in case of alarms

4. 

Interface for Photohelic (Included with HEPA option)

5. 

Interface for temperature sensors (Included with HEPA option)

6. 

Interface for auxiliary vent fan

7. 

Current sensing/alarm for auxiliary vent fan

8. 

Master / Slave input for scrubber to run when dust producing equipment is “on” (may require additional hardware)

9. 

PLC LCD display showing water level and alarm conditions

Control System Explained 

Water Level Monitoring

 

10

As soon as the start button is pressed, the main motor will start if no alarm conditions are present and will run until an alarm occurs or the stop 
button is pressed. If connected, there is also a remote control input on the PLC that can trigger the Star/Stop command. Note, the controls at the 
front of the panel will have priority on the machine state for safety reason. (ex. The remote control has started the machine but, if the stop button is 
pressed, the machine will stop). Meanwhile, the machine will try to maintain the water level to a set water level while running and while stopped.

When the machine is stopped, an exhaust fan will start running.

As soon as the machine is powered, the water level is monitored through an ultrasonic sensor. The machine is designed to operate at a level set 
on the interface by the factory. When the water level reached a certain difference with the set point, the water valve is opened and the machine 
begins to fill up. When the water level reaches the set point value, the valve is closed.

A low and high water level has been factory set and the alarms will activate when either of those levels are reached. As a result, the machine will shut 
down and won’t restart as long as the alarm condition persists.

Summary of Contents for TYPHOON WX Series

Page 1: ...t www diversitech ca 1200 55th Avenue Montreal Quebec H8T 3J8 Tel 1 800 361 3733 Fax 1 514 631 9480 info diversitech ca READ AND SAVE THESE INSTRUCTIONS WX 1200 WX 5000 WX 3000 WX 6500 Operation Maint...

Page 2: ...ERATION 9 4 1 To Operate Safely 9 4 2 Controls 9 4 3 Principles of Operation 10 Control System Explained 10 Water Level Monotoring 10 Alarms 11 Level Set Point 11 SECTION 5 MAINTENANCE TROUBLESHOOTING...

Page 3: ...that extracts fumes collects dusts and exhausts filtered air either indoors or outdoors Before use inspect the unit for damage and verify it is working properly Only qualified persons should install o...

Page 4: ...o 3000 5000 80 10 0 3P 60Hz 28 0 14 0 11 0 78 WX 6500 auto 4000 6500 80 15 0 3P 60Hz 34 0 16 9 14 0 80 1 For 1200 Airflow 2 external static pressure 2 For WX 3000 WX 5000 WX 6500 Airflow 2 5 external...

Page 5: ...PT WX 5000 16 61 117 57 1 2 NPT 1 NPT WX 6500 16 67 129 67 1 2 NPT 1 NPT 1 Water Level is marked on each unit Collector Model Table Model Optimal Connection a Footprint Water Water Level in Length b H...

Page 6: ...rting during handling 4 The item serial number model and electrical ratings are listed on the nameplate Record this information in the Maintenance Record provided in APPENDIX 2 Maintenance Record or y...

Page 7: ...cabinet Once reinstalled the electrical connection to the main control box must be made as per the provided wiring diagram The scrubber is designed to accommodate an auxiliary vent fan that operates w...

Page 8: ...to use in your application turn the unit ON and perform a function test To do so 1 Turn switch to ON position for a few seconds to check that the motor rotation is correct by looking down the back of...

Page 9: ...chanical moving parts including motor gears and other pinch points Do not use product without first confirming if a Spark Arrestor is required and installed for the type of dust or fumes you are extra...

Page 10: ...h HEPA option 6 Interface for auxiliary vent fan 7 Current sensing alarm for auxiliary vent fan 8 Master Slave input for scrubber to run when dust producing equipment is on may require additional hard...

Page 11: ...m will remain until the situation is corrected Level Set Point Initial Set Point Adjustment if the PLC has been factory reset At the initial star up the set point will be at 0 To set the running water...

Page 12: ...this product Disconnect power before performing any maintenance on unit including filter inspection The input power to this unit is high voltage and touching any live electrical parts can cause fatal...

Page 13: ...Inspect the mist eliminator filters inside the unit for holes or dust accumulation replace the media if torn or dirty All debris must be stored in a ventilated metal drum to prevent hydrogen gas buil...

Page 14: ...vel Check input water and probes Fill to indicated level if necessary CORRECT Air Flow Restricted Air Flow Restricted Check clean pre filters and ducts between table and scrubber Check clean scrubber...

Page 15: ...ance on unit including filter inspection The input power to this unit is high voltage and touching any live electrical parts can cause fatal shocks or severe burns Do not touch live electrical parts A...

Page 16: ...the bicolor LED D rapidly flashes green 5 Releases the button The bicolor LED continues to flash green 6 Within 30s insert an object into position 1 then push and release the setup button The bicolor...

Page 17: ...m will be activated HEPA Installation HEPA installations follow NFPA guidelines thus temperature sensors are installed on the exhaust side of the HEPA filter These sensors are set at approximately 450...

Page 18: ...pied or otherwise reproduced as needed for management of maintenance records MANUFACTURER DIVERSITECH INC MODEL N WET COLLECTOR SERIAL N SERVICE LOCATION CONTROL N Date Description of Service Serviced...

Page 19: ...19 NOTES...

Page 20: ...se or use above rated capacities FREIGHT CLAIMS Shipments must be inspected upon arrival All Diversitech units are sold ex plant Therefore it is the receiver s responsibility to file any freight claim...

Reviews: