DINSEO DIX TIG GO 1806.M AC/DC Operation Manual Download Page 4

4

  How to lift up the machine

The weld machine has a strong handle all in one with the frame, 
used for transporting the machine manually only.

NOTE: These hoisting and transportation devices conform to Eu-
ropean standards. Do not use other hoisting and transportation 
systems.

  Open the packaging

The system essentially consists of:

• 

DIX TIG GO 1806.M AC/DC

 or 

DIX TIG GO 2506.M AC/DC

 

weld unit.

• 

Separately:

 

- Welding TIG torches (optional).

 

- Neck strap (optional DIX TIG GO 1806.M AC/DC).

 

- Ground cable, complete with rapid coupling (optional).

 

- Coolant unit for welding torch (optional).

 

-  trolley for transportation (optional).

 

- analogue / digital robot interface (optional this interface must 

only be used for automatic / robotised equipments).

 

- Welding power source interconnection cable - robot interface 

(optional - this interface must only be used for automatic / ro-
botised equipments).

Upon receiving the system:

• 

Remove the welding welding power source and all relevant ac-
cessories-components from their packaging.

• 

Check that the weld machine is in good condition, if not report 
any problems immediately to the seller-distributor.

• 

Make sure all ventilation grilles are open and that no foreign bod-
ies are blocking the air circulation.

 Installation

The installation site for the system must be carefully chosen in or-
der to ensure its satisfactory and safe use. The user is responsi-
ble for the installation and use of the system in accordance with 
the producer’s instructions contained in this manual. Before install-
ing the system the user must take into consideration the potential 
electromagnetic problems in the work area. In particular, we sug-
gest that you should avoid installing the system close to:

• 

Signalling, control and telephone cables.

• 

Radio and television transmitters and receivers.

• 

Computers and control and measurement instruments.

• 

Security and protection instruments.

Persons fitted with pace-makers, hearing aids and similar equip-
ment must consult their doctor before going near a machine in op-
eration. The environment in which the equipment is installed must 
be suitable for the casing’s protection level. This system is cooled 
by means of the forced circulation of air, and must therefore be 
placed in such a way that the air may be easily sucked in and ex-
pelled through the apertures made in the frame.
The welding unit is characterised by the following levels:

• 

Protection level IP 23 S indicates that the equipment can be used 
both indoors and outdoors.

• 

Use class “S” means that the equipment can be used in condi-
tions subject to heightened electrical shock.

  Connection to the electrical supply

Connection of the machine to the user line (electrical current) 
must be performed by qualified personnel.
Before connecting the welding machine to the mains pow-
er supply, make sure that rated voltage and frequency corre-
spond to those provided by the mains power supply and that 
the welding machine’s power switch is turned to “O”.

DIX TIG GO 1806.M AC/DC • Single-phase power supply

Use the welder’s own plug to connect it up to the main power sup-
ply. Proceed as follows if you have to replace the plug:

• 

2 conducting wires are needed for connecting the machine to 
the supply.

• 

The third, which is YELLOW GREEN in colour is used for mak-
ing the “GROUND” connection.

DIX TIG GO 2506.M AC/DC • Three-phase power supply

The four-pole cable supplied with the system must be used for the 
connection to the mains power supply. This cable is made up of:

• 

Three conductors that are used to connect the machine to the 
power supply.

• 

The fourth, which is YELLOW-GREEN, is used to form the 
“GROUND” connection.

Connect a suitable load of normalised plug (3p+t) to the pow-
er cable and provide for an electrical socket complete with 
fuses or an automatic switch. The ground terminal must be 
connected to the ground conducting wire (YELLOW-GREEN) 
of the supply.

Table 2 shows the capacity values that are recommended for fus-
es in the line with delays.

NOTE: Any extensions to the power cable must be of a suitable 
diameter, and absolutely not of a smaller diameter than the spe-
cial cable supplied with the machine.

  Instructions for use

COMMAND AND CONTROL UNITS (Fig. A)

Pos. 1

 

Command and control panel.

Pos. 2

 

Positive pole quick connection.

Pos. 3

 

Fast coupling TIG torch shield gas tube.

Pos. 4

 

TIG weld auxiliary control connector (torch button, re-
mote controlpedal, etc.).

Pos. 5

 

Negative pole quick connection.

Pos. 6

 

Power supply switch. In the “O” position the welder is 
off.

Pos. 7

 

Mains cable.

Pos. 8

 

Shield gas connection.

Table 2

Model

DIX TIG GO 1806.M AC/DC

DIX TIG GO 2506.M AC/DC

TIG

MMA

TIG

MMA

Input power @ I

2

 Max

kVA

6,5

7,0

9,6

Delayed fuse (I

2

 @ 100%)

A

16

10

Duty cycle @ X% (40°C)

A

220 (30%)

180 (30%)

300 (35%)

250 (40%)

Mains cable

Length

Section

m

mm

2

3,5
2,5

4

2,5

Ground cable

Section

mm

2

25

35

Summary of Contents for DIX TIG GO 1806.M AC/DC

Page 1: ...ing Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX TIG GO 1806 M AC DC DIX TIG GO 2...

Page 2: ...lding machines are Innovative and compact design Compact size and light weight for easy transportation Metallic main structure with shock proof plastic front panel Protective visor on the control pane...

Page 3: ...ent in complete safety for a period of work of X of the total us age time The regulations in force establish the total usage time to be 10 minutes The work cycle is considered to be X of this period o...

Page 4: ...ertures made in the frame The welding unit is characterised by the following levels Protection level IP 23 S indicates that the equipment can be used both indoors and outdoors Use class S means that t...

Page 5: ...le Cutting robot or for automatic equipment Connect the cable to the analogue digital interface as shown in figure Pos 2 Fig B To connect the other end of this cable see the diagram in the man ualfor...

Page 6: ...ut the electrode at the point at which welding is to begin put the TIG torch at an angle so that the edge of the gas nozzle is not on top of the piece to be welded keeping contact be tween the point o...

Page 7: ...ic emission Much attention must be afforded so that the ground connection of the part to be welded does not increase the risk of accident to the user or the risk of dam age to other electric equipment...

Page 8: ...an emp ty programme between saved ones NOTE The value shown on the display during welding represents the effective current output with all types of control The digital control unit of the welding pow...

Page 9: ...th increased risk of electroshock Product suitable for free circulation in the European Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connecto...

Page 10: ...10 Wiring diagram DIX TIG GO 1806 M AC DC...

Page 11: ...11 2101WA31...

Page 12: ...12 Wiring diagram DIX TIG GO 2506 M AC DC...

Page 13: ...13 2101WB09...

Page 14: ...tal interface PCB 31 Inverter PCB 32 Automation interface isolation board optional extra 33 Secondary circuit diodes PCB 34 Secondary circuit PCB 35 EMC filter PCB 36 High frequency HF PCB 37 Secondar...

Page 15: ...L4 DIX TIG GO 1806 M I1 SYN FAST SLOW VRD HF AC DC DC HF HOT START ARC FORCE Ib Tb Tp f Ip I2 MEM PRG PULSE PULSE ULTRA FAST WAVE WAVE A V A V SWITCH SWITCH WELDING PARAMETERS ENCODER knob DISPLAY VR...

Page 16: ...on is divided into 3 types TIG AC and TIG LIFT DC tack welding TIG HF DC tack welding with a single DIX ARC COOL SPOT point TIG HF DC tack welding with a Multi DIX ARC COOL SPOT function See the relev...

Page 17: ...rce is activated this allows you to select the follow ing welding parameters based on which LED is flashing L12 PRE GAS duration L13 SLOPE UP duration L14 BASE current duration Tb WARNING This can onl...

Page 18: ...set at the start of the welding process thereby reducing the risk of poor fu sion at the start of the joint L9 HOT START 00 100 MMA ARC FORCE Regulates in percentage terms the dynamic characteristics...

Page 19: ...deal for minor thicknesses WARNING LED L25 switched on and flashing The display shows the RMS current value for pre set ting and welding 1806 M AC DC 2506 M AC DC TIG AC COLD TIG 16 127 A 5 173 A I A...

Page 20: ...essary of the example shown below Display t 15 65 35 I 20 120 80 I A t s 6 FREQUENCY CONTROL IN AC 40 250 Hz This controls the frequency for the various wave shapes for better directional control redu...

Page 21: ...S SELECTION T10 key a number of times it is possible to set the various TIG WELDING PARAMETERS see the TIG AC and DC Weld ing paragraph WELDING PARAMETERS 7 Once the all the selections regulations ind...

Page 22: ...ctually welding T5 Multi spot welding with Multi DIX ARC COOL SPOT function with TIG HF DC welding The Multi DIX ARC COOL SPOT function can be used for cold tacking in quick succession to further exte...

Page 23: ...STROKES or SWITCH welding mode is activated L13 SLOPE UP duration 0 0 5 0 sec L11 PRINCIPAL welding CURRENT I1 1806 M AC DC 2506 M AC DC TIG DC 5 220 A 5 300 A TIG AC DYNAMIC TIG SPEED TIG COLD TIG SO...

Page 24: ...T Ib 1806 M AC DC 2506 M AC DC 5 220 A 5 300 A L21 PEAK CURRENT Ip 1806 M AC DC 2506 M AC DC 5 220 A 5 300 A PULSE SYN FAST SLOW T5 L23 PULSATION FREQUENCY f 1806 M AC DC 2506 M AC DC FAST 0 5 500 Hz...

Page 25: ...pulsation is active SLOW LED on Press the WELDING MODE SELECTION key T9 until the SWITCH welding mode is active SWITCH LED on Press the WELDING PARAMETERS SELEC TION Key T10 a number of times to set t...

Page 26: ...ARAM ETERS defined as being BASIC L11 L19 L22 T10 L11 L21 1st LEVEL PEAK CURRENT I1p 1806 M AC DC 2506 M AC DC 25 220 A 25 300 A WARNING When the SYN PULSE function is active the 1st level PEAK CURREN...

Page 27: ...be programmed when the TIG AC with HF ignition or TIG DC with HF ignition welding processes and the 2 STROKES welding mode are used To exit the setting phase hold the WELDING PARAMETERS SE LECTION ke...

Page 28: ...e set values as they cannot edit any type of parameter function To edit switch to MANUAL welding mode MANUAL WELDING To go back to set edit the parameters selected or to create a new program proceed a...

Page 29: ...nd prevents welding During welding the VRD LED turns RED which does not indicate any malfunction on the welding power source but that the VRD device has been deactivated to allow welding T10 Auxiliary...

Page 30: ...Display Diagnosis E01 PRESSURE SWITCH This message appears when the cooling equipment is connected to the welding power source and its pressure switch does not close due to a lack of pressure in the...

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