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Usted ha adquirido un producto de calidad 
de 

DINSE

.

Le agradecemos por la confianza depositada.

Este producto, fabricado con el mayor cuidado, 
es controlado continuamente durante la fabri-
cación. Las funciones de cada componente se 
prueban antes y después del montaje.

Pruebas paralelas a la fabricación, materiales 
perfectamente acordes entre sí y una produc-
ción mediante maquinaria especializada de 
alta calidad caracterizan a este accesorio de 
soldadura de gran exigencia técnica.

Por favor, póngase en contacto con el dis-
tribuidor 

DINSE

 de su país, si usted tiene 

cualquier pregunta o solicitud de los equipos 
y suministros.

1. Introducción

You have purchased a quality product from 

DINSE

Thank you for your confidence in our products.

This product was manufactured under constant 
supervision during production. Each compo-
nent is tested for proper functionality before 
and after assembly.

This product is a technically-sophisticated 
welding accessory made with precision-mat-
ched materials and manufactured on special 
high-grade machines.

Please contact the 

DINSE

 distributor of your 

country, if you have any questions or requests 
regarding equipment and supplies.

1. Introduction

1. Einleitung

Sie haben ein Qualitätsprodukt von 

DINSE 

gekauft.

 

Wir danken Ihnen für das entgegengebrachte 
Vertrauen.

Dieses, mit größter Sorgfalt hergestellte Pro-
dukt, wird während der Fertigung laufend kon-
trolliert. Jede Komponente wird vor bzw. nach 
der Montage auf seine Funktionen getestet.

Fertigungsbegleitende Prüfungen, genau auf-
einander abgestimmte Werkstoffe und die Her-
stellung auf hochwertigen Spezialmaschinen 
charakterisieren dieses technisch anspruchs-
volle Schweißzubehör.

Bitte setzen Sie sich mit 

DINSE

 in Verbindung, 

wenn Sie Fragen oder Wünsche bzgl. Zubehör 
und Ausstattung haben.

S c h w e i S S e n

w e l d i n g

w e l d i n g

S o l d a d u r a

S c h w e i S S e n

5

:

:

Kontakt:
Contact:
El contacto:

Kontakt für den US-Markt:
Contact for the U.S. market:
Contacto para el mercado de EE.UU.:

D I N S E   G . m . b . H . 

Tarpen  36  •  D-22419  Hamburg

Tel.  +49 (0)40 658 75-0
Fax  +49 (0)40 658 75-200

[email protected] – www.dinse.eu

D I N S E   I n c . 

830 Dillon Drive

[email protected] – www.dinse-us.com

Wood Dale, IL.  60191 USA

Phone. 517 416 5294 – Fax. 888 896 4871

Summary of Contents for DIX RP 100 E

Page 1: ...ontrol remoto Operation manual Keep in secure area for future reference Remote panel Betriebsanleitung F r k nftige Verwendung aufbewahren Fernbedienung DIX RP 100 E B 0029 S c h w e i ss e n w e l d...

Page 2: ...be duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia...

Page 3: ...Electric arc welding equipment Electromagnetic com patibility EMC Technical standards and accident preven tion regulations Always observe the technical standards and accident prevention regulations me...

Page 4: ...iption 15 4 1 System components 15 4 2 Operator panel 16 4 3 Process chain 18 4 4 Connections of the DIX RP 100 E 20 5 Operation 21 5 1 General function description 21 5 2 Definitions of terms 22 5 3...

Page 5: ...pecial high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Introduction 1 Einleitung Sie haben ein Qualit...

Page 6: ...amburg Unterzeichner Ausstellungsort Hamburg Ausstellungsdatum 17 06 2014 Funktion des Unterzeichners im Unternehmen Gesch ftsf hrer Technische Konstruktion Name des Unterzeichners Torsten Lischke Rol...

Page 7: ...he type plate of the remote panel in the fields of the type plate displayed at the bottom This allows the trouble free assignment of the drive unit and its associated operating instructions 1 Introduc...

Page 8: ...f electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger po...

Page 9: ...bles that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders should always be placed in an insulated holder whe...

Page 10: ...danger Danger of explosion from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or gl...

Page 11: ...rvice Please refer to the complete warranty claim at www dinse eu U S market www dinse us com for further details and exceptions of the warranty Warranty claims can only be asserted given Use for the...

Page 12: ...This will help our service department to determine the cause of the problem sooner and can reduce the time it takes to repair the torch set 2 Safety 2 6 Transportation and packaging 2 Sicherheit 2 6...

Page 13: ...EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2002 96 EC regarding old electrical and electronic appliances and as implemented in national law used electric...

Page 14: ...n CE Test marking Marca de certificaci n Schutzart IP 54 Protection class Tipo de protecci n Abmessungen Geh use ohne Anschl sse L B H 190 mm x 300 mm x 70 mm Dimensions of housing without connections...

Page 15: ...any time Pos Description 1 Wire feeder DIX WF 50 xx x DIX WF 110 xx x 2 Torch set 3 Robot not delivered by DINSE 4 Intermediate hose package 5 Gas not delivered by DINSE 6 Remote control DIX RP 100E 7...

Page 16: ...Throttle 5 Rotary pressure adjuster right For selecting and ure adj changing parameters 6 LED Error message LED red additional error code in the display 7 LED Job mode external via robot 8 Key Wire ba...

Page 17: ...material protection gas combination select using arrow keys 16 Key Selection of the TIG welding procedure MAG pulse synergy MAG standard synergy or manual 17 Display Left column welding procedure Cent...

Page 18: ...Ajuste de longitud de arco el ctrico para energ a de ignici n ES 30 30 4 Up Slope Zeit Up Slope Time Arriba pendiente tiempo Nur im Synergie Betrieb wird bersprungen bei Betriebsart Manuell Only in sy...

Page 19: ...i Betriebsart Manuell End ramp time Skipped for manual mode Fin de tiempo de rampa se salta en el modo manual 0 0 10 0 sec Endkr Energie E1 Endcr Energy E1 Cr ter final Energ a E1 Synergie Betrieb End...

Page 20: ...Pos Description 1 USB port for dongle function 2 CAN bus connection for connecting to the robotic welding power source I N F O The dongle function is currently NOT available 4 Ger tebeschreibung 4 4 A...

Page 21: ...e DIX RP 100 E remote control Calling up standard and special welding characteristics Calling up and activating JOBs Creating and saving JOBs Directly select welding tasks Operating the robotic weldin...

Page 22: ...post flows The gas post flows are used to set a time in which the weld pool is protected at the end of the welding from the ambient air in order to prevent pores in the weld pool Gas pre flows The ga...

Page 23: ...method illuminates 2 Using the left rotary pressure adjuster 3 set the wire feeding speed The value is displayed in the display above the rotary pressure adjuster The welding current automatically ad...

Page 24: ...ial combination illuminates 3 Press the wire diameter key 6 until the LED of the desired wire diameter illuminates 4 Using the left rotary pressure adjuster 7 either set the wire feeding speed the thi...

Page 25: ...wire feeding speed the thickness of the material or the welding current The value is displayed in the display above the rotary pressure adjuster Select the desired parameter by pressing and holding th...

Page 26: ...l combination 3 Press the Wire diameter key 3 to select it 4 Press the Process chain open close key 4 for three seconds in order to go to the process chain 5 Rotate the left rotary pressure adjuster 5...

Page 27: ...iefly press the Memory key 7 in order to be able to save the settings in a JOB 10 Rotate the left rotary pressure adju ster 5 to select free memory space or to overwrite an existing JOB An occupied JO...

Page 28: ...ars in the display 2 Rotate the left rotary pressure adjuster 2 in order to select the desired JOB 3 Rotate the right rotary pressure adjus ter 3 in order to change the selec ted Job from passive to a...

Page 29: ...flow rate if gas sensors are available Inverter temperature Cooling water flow rate Cooling water temperature Motor current Slip in 2nd encoder System entries Blow out ON 10 seconds long Simulation O...

Page 30: ...esired menu section or parameter 3 Press the left rotary pressure adjuster 2 in order to open the selected menu section or parameter 4 Rotate the right rotary pressure adjuster 3 in order to change th...

Page 31: ...or ding of all regular and scheduled maintenance of the wire feeder DANGER Electric shock can be lethal Before performing any ins pection or maintenance dis connect the power plug and make sure that t...

Page 32: ...who the authorized service contract partner is for your location 6 Wartung und Reparatur 6 2 Reparaturen I N F O Reparaturen d rfen generell nur von DINSE oder durch von ihr beauftragte Elektrofachkr...

Page 33: ...t is not working properly consult the list below for possible troubleshoo ting solutions Safety First If the Troubleshooting Sugge stions do not resolve your problem please contact DINSE and do not at...

Page 34: ...power source No change possible Remote control working in dongle mode Insert a dongle Cannot enter the system menu The welding system is currently performing a welding task Stop the welding task Wron...

Page 35: ...ic line No dongle inserted while in dongle mode Insert a dongle Unable to make direct welding task se lection Power source is in a JOB operation Stop the JOB Power source is in a robotic operation Sto...

Page 36: ...N not OK Problem with CAN connection to the power element Check that the remote control cable is properly connected Temperature too high Power source became too hot due to high loads and turned itself...

Page 37: ...r control cards have the same address Disconnect the power source and contact the manufacturer iDSP outage One or more inverter control cards not responding Disconnect the power source and contact the...

Page 38: ...t circuit in the temperature sensor line Disconnect the power source repairs necessary Break temp sens Cable break in the temperature sensor line Disconnect the power source repairs necessary Control...

Page 39: ...N connection to the inverter Turn the power source off Wait approx 1 min and then turn it back on Disconnect the power source and contact the manufacturer if the error message does not disappear Exces...

Page 40: ...8 1 DIX RP 100 E 8 Esquemas el ctricos 8 Wiring diagrams 8 1 DIX RP 100 E 8 Schaltpl ne 8 1 DIX RP 100 E s c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a s c h w e i ss e n 40...

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