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DIMA HC-100, Service Manual

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Chapter 2 

 HYBRID Coater Servicce Manual ver1.1 

 

6

 

 

 

2. Safety 

Refer to the User Manual for general Safety Information. 

2.1 Warnings 

 

 

Never enter the machine when the motors of the Coating 
Head or of the Conveyor are running. 

 

 

Do not overrule the hood locks and do not run the HYBRID 
C in any way with the hoods open. 

 

 

Do not overrule the push buttons place don the Safety 
Panel. 

When working with test fluids be aware of the following: 

 

Consult the Material Safety Data Sheet (MSDS) for all fluids 
used with the HYBRID C. The MSDS provides material 
usage instructions, safety precautions, information about 
personal protective equipment, and disposal instructions. 

 

 

Fluids can be extremely dangerous when working with high 
pressure. They should be safely contained. Be sure the 
pressure is removed before performing any adjustments or 
maintenance. A beam of high pressure fluid can cut like a 
sharp knife and can even result in death. 

2.2 Emergency 

Switches 

Emergency switches are installed on two places on the machine. Immediately push one of 
these switches when an emergency occurs. The machine will immediately switch off. The pC 
and the motor stay on. 

When the situation is normal again, the Emergency Switch can be pulled out and the 
machine can  be restarted as described in the User Manual. 

Summary of Contents for HC-100

Page 1: ... protected by copyright All rights are reserved No parts of this document may be photocopied reproduced or translated into another language without the prior written consent of DIMA Group B V The information contained in this document is subject to change without prior notice Copyright 2008 DIMA Group B V ...

Page 2: ......

Page 3: ...ad PCB 21 3 11 Z Movement at HC 100 21 3 12 ZØ Movement at HC 200 22 3 13 Embedded Software 23 3 14 Additional Revision Information 23 3 14 1 General 23 3 14 2 HC 100 Specific 24 3 14 3 HC 200 Specific 24 3 14 4 HC 1160 HC 1170 General 24 3 14 5 HC 1170 Specific 24 4 Machine Installation 25 4 1 Pre installation Checks 25 4 2 Unpacking the Machine and Removing Transport Locks 25 4 3 Placing and Lev...

Page 4: ...ar Connectors P21 till P26 on the EL 04873 62 8 2 7 LED s near Connectors P27 till P29 on the EL 04873 63 8 2 8 Explanation of DIP switches on EL 04873 64 8 3 Advanced Power LED Controller EL 04872 66 8 4 Stepper Drivers EL 04874 67 8 5 Interconnection PCB EL 04875 68 9 Small Repairs and Adjustments 70 9 1 Pressure Settings 70 9 2 Focusing the Fiducial Camera 70 9 3 Replacing the Fiducial Camera a...

Page 5: ...arts 87 A Electrical Wiring Diagrams Revision 1 0 103 B Electrical Wiring Diagrams Revision 1 1 110 C Electrical Wiring Diagrams of Options 128 D EL 04806 Dispense Head PCB Overview 139 E EL 04873 Control PCB Overview 143 F EL 04875 Connection PCB Overview 155 G EL 04876 Dispense Head PCB Overview 161 H EL 04879 Dispense Head PCB Overview 165 I I O Assignment 168 ...

Page 6: ...chnical innovations and improvements data in this manual may differ from the machine at hand DIMA however tries to keep this manual as up to date as possible Next table shows an overview of the previous and current versions of this manual Version Release date Changes 1 0 October 2007 Initial Release 1 1 July 2008 Set up of Chapter 5 changed also added checklist In Chapter 9 the Section about stepp...

Page 7: ... one electronic pressure transducer for the main air supply one electronic pressure transducer for detection of exhausted air and illumination inside the machine HC 200 The HC 200 robot is equipped with X Y and Z and Φ axis The 4 axis robot can handle up to 4 different tools Tools can be dispense valves spray valves grippers etc They are mounted onto a valve mount Tools and valves can be configure...

Page 8: ... usage instructions safety precautions information about personal protective equipment and disposal instructions Fluids can be extremely dangerous when working with high pressure They should be safely contained Be sure the pressure is removed before performing any adjustments or maintenance A beam of high pressure fluid can cut like a sharp knife and can even result in death 2 2 Emergency Switches...

Page 9: ... 04874 Stepper Driver EL 04874 Stepper Driver EL 04548 Processor Module X Y Z C1 C2 X Y Fuses Fuses Power Supply 24Vdc Power Supply 48Vdc Control Circuit Fuses Fuses Main Switch On Off Switch Emergency Switch Interiour Light EL 04873 Control PCB PC Monitor RS232 USB Keyboard Trackball 24Vdc Differential Pressure Switch Mounting Bracket for up to 8 Pressure Sensors EL 04872 Power LED Control M M M ...

Page 10: ...51 Cable Duct Valve Mount Assembly Valve Mount Assembly Valve Mount Assembly Valve Mount Assembly 1 2 3 4 Air Filter Pressure Regulation Air Supply Air Distribution Block optional Pressure Reducing Valves Part of Kit HC 1050 or HC 1051 Output for Medium Pressure or other optional Functions Valves for Up Down Tilt Normal Valves for Atomising Air or other functions 1 2 3 4 EL 04872 Power LED Control...

Page 11: ...e at the left of the front bottom and from there one air line runs to the distribution block 1 at the left in the bottom compartment The distribution block consists of two blocks connected together The connection hose 2 makes the air connection B From there 1 the air is distributed via one line straight to the pressure sensor on the large PCB in the bottom rear of the machine This is always the fi...

Page 12: ...C 1050 is intended for pressure up to 7 bar for a tank or cartridge These kits contain one pressure reducing valve one solenoid valve with bracket one pressure sensor one Y connection and four air lines and some fasteners A For this purpose an air line runs directly from the distribution block 1 to the Pressure Reducing Valve 6 either No 1050 or No 1051 The outlet line from the Pressure Reducing V...

Page 13: ...eading from the solenoid valves the same all the way to the coating head and further to the intended tool For convenience they are numbered on the interconnection plate and on the coating head Till here all is similar with the HC 100 and the HC 200 NOTE The HC 1051 is normally used for atomizing air and runs through the smaller air lines to the coating head When no atomizing air is needed it can b...

Page 14: ...ting head aren t sufficient then it is possible to run the air line directly to one of the tanks inside or outside the working area From there a fluid line can run to a tool on the coating head 3 3 2 2 With Options HC 1000 HC 1010 or HC 1030 A At the HC 100 the air line is continued at the underside of the switch 4 into the flexible air duct And from there to the inlet connection 13 of the air blo...

Page 15: ... to sides behind the cover 20 where it can exit into the corresponding tool This cover 20 must be removed and the tool can be mounted here C From behind the cover 20 the air is distributed directly into the back plate 22 of the tool There it runs inside to up to three solenoid valves The upper one 23 is used for the slide In and Out the middle one 24 can be used to actuate the needle The lower one...

Page 16: ...of the connections Air Distribution Block PCB of Stepper Motor Front Rail PCB Of Stepper Motor Rear Rail EL 04548 Processor Module EL 04873 Control PCB EL 04872 Power LED Control See Section 1 2 for relation to complete Electrical Block Diagram and Section 1 3 for relation to Block Diagram of Air Front Conveyor Rail Rear Conveyor Rail 3 P10 SMEMA Connectors P19 P9 2 2 1 1 4 4 5 5 IN OUT 1 Stepper ...

Page 17: ...rator unit Personal Computer with frame grabber USB and or RS232 interface to EL 04873 controller display keyboard and trackball Electro panel with 230VAC circuit and power supplies for 24Volt and 48Volt Also a 24VAC transformer is present feeding the control circuit with On Off switches and Emergency Stops See wiring diagrams HC 0200 0115 and HC 0200 0215 Flow detection switch on the air exhaust ...

Page 18: ...2 software interface P11 on main board 5 EL 04772 display 6 EL 04780 USB software interface P13 on main board 7 USB for option control via connector bracket 8 USB for option control via connector bracket 9 EL 04781 ethernet interface via SMEMA board 10 KHC 0100 0105 Frame grabber camera PC CAM Connect wiring to PC as above Push PC into electrical compartment ...

Page 19: ...d to drive the stepper motors of the machine The position of a module determines for which function a stepper is used From left to right X Y Z Ø Conveyor 1 front Conveyor 2 rear If a function is not used the corresponding position stays empty Each module gets its own 48Volt power supply A LED is present on the bottom side of each module indicating the presence of this 48Volt On the module only the...

Page 20: ...ervice Manual ver1 1 18 Appendix I shows more detailed information about the I O of this PCB For spare parts of this part see wiring diagrams Mounting bracket for external connections Ethernet optional SMEMA weighing scale etc ...

Page 21: ...itch 3 8 X and Y Movement Both X and Y movement are done by means of the stepper motor which is connected via a coupling to a spindle One revolution of the spindle gives a movement of 10mm On the beam two vane switches are present for detecting the outer Y limits of the machine The vane switches will be interrupted when reaching a limit In the middle also an interruption of the vanes occurs over a...

Page 22: ...e of the Connection PCB a number of flat cable connectors are present They are used for the connections to the Dispense Head PCB See wiring diagram HC 0200 0107 for HC 100 and HC 0200 0108 for HC 200 Appendix I shows more detailed information about the I O of this PCB Following figures show details of the Ø encoder only applies to the HC 200 This figure shows the sensor for the upper Z movement Th...

Page 23: ...ical parts of these assemblies are connected to the Dispense Head PCB The EL 04879 Dispense Head PCB is used on dispense head of the HC 100 The EL 04806 and EL 04876 Dispense Head PCB s are used of the dispense head of the HC 200 See Chapter 6 for more information Appendix I shows more detailed information about the I O of this PCB 3 11 Z Movement at HC 100 In case of a HC 100 a stepper motor is u...

Page 24: ...nted The pulley on the Ø part of the spline shaft has 72 teeth One revolution of the stepper motor gives a rotation of 33 73 10 360 16 73 degrees The Z stepper motor contains a pulley with 22 teeth The pulley on the Z part of the spline shaft has 72 teeth One rotation of the stepper motor gives a Z movement of 22 72 25 7 639mm Spare parts EL 02527 Inductive proximity switch M8 EL 07164 Vane switch...

Page 25: ...ormed at a up to 40 higher speed than set in the library This bug is removed 2 2 1 may 2008 Heights of area segments were not taken into account Area heights were always 0 This bug has been fixed Improved speed limiting for Z trackball mode Fixed a bug in the trackball mode for the Z axis The speed was limited too early when reaching one of the limits Therefore moving nearby a limit position was v...

Page 26: ...n 3 14 3 HC 200 Specific Machines with serial number 601200600002 601200600005 and 601200700001 are equipped with the EL 04876 Dispense Head PCB All other machines have the EL 04806 Dispense Head PCB The new EL 04806 PCB has provision for temperature control of a dispense valve and has other dimensions Machines with serial number 60120070002 60120070006 and higher have the EL 04807 fiducial camera...

Page 27: ...he machine refer to the User Manual Air system according to specifications refer to the User Manual Power supply according to specification refer to the User Manual 4 2 Unpacking the Machine and Removing Transport Locks If the machine is being transported on a pallet or in a crate To secure the head during transport a transport lock is used This must be removed before use Remove the wrapping aroun...

Page 28: ...YBRID Coater Service Manual ver1 1 26 There are two versions which are explained next Old version 2 Front covers 3 Attachment bolts 4x New version attachment to pallet is the same as previous 2 Front covers 3 2 2 ...

Page 29: ...7 and 38 or 952 7mm 12 7mm or the height of the other machines in the production line Place the level on the guide plates of the conveyor in the X and Y direction Use the adjustable feet to level the machine in both the X and in the Y direction Secure all four adjustable feet with the check nuts 4 4 Connections and Pressure Setting Connect the PC to the cabling that is already prepared in the PC c...

Page 30: ...100 the wires have to be soldered onto the connector according to Module drawing DD 52XX Additional Valve Heating see Appendix C 4 6 2 Installing Option HC 1050 HC 1051 This means installing the HC 1050 and or HC 1051 Pressure Reducing Valves in the front panel and Sensors in the rear bottom compartment of the machine First install all 1050 Pressure Reducing Valves you need from the left to the ri...

Page 31: ...from the Y coupling to the input of the Solenoid Valve at the back of the valve 5 Mount the Pressure Sensor Transducer onto the bracket at the right hand side on the large PCB On the first free position from the bottom Use the bolts rings and nuts supplied with it The other air line from the Y coupling goes to this Pressure Sensor 6 In the cable duct above the Solenoid Valves you will find four re...

Page 32: ...ftware settings 9 Fill in the Transducer type It is 2 5 Bar for the HC 1051 and 7 bar for the HC 1050 Fill it in at the number of the Transducer counted from the bottom of the large PCB For the next free channel fill in the Transducer number For that channel fill in the valve number This is the connection at the connector at the PCB The first location left is No 5 the second is No 6 Permanent must...

Page 33: ...nnection 3 of the hose into the cartridge retainer 2 Hold the nut of the cartridge retainer 4 with a spanner and turn the upper nut 5 of the connection into the nut of the cartridge retainer 4 6 4 Installing Option HC 1230 HC 1231 This means installing the HC 1230 or HC 1231 stainless Steel Tank outside the HYBRID and connecting it to the HYBRID Connect the air line 1 which is regulated by a Press...

Page 34: ...outside the HYBRID and connecting it to the HYBRID The connection of the HC 1235 or HC 1236 is essentially the same as the smaller tanks SO see Section 4 6 3 for installation See also the User Manual of the HYBRID C for more about the HC 1235 and HC 1236 4 6 6 Installing Option HC 1320 This means installing the HC 1320 Barrel Syringe Empty Detection to the Barrel or Syringe on the Coating Head 1 2...

Page 35: ...is can also be P12 P13 or P14 D25 connector on P11 Pin allocation Standard Black wire signal 8 or 10 or 12 or 14 12 Brown wire 24V 7 or 9 or 11 or 13 11 Blue wire ground 15 or 16 15 The black wire signal assigns which sensor input Sensor In from Appendix I is used Here the standard 12 assigns it to StdSensorIn01 From this the Level Empty Detection can be configured on the HybridC screen in Options...

Page 36: ...be configured on the HybridC screen in Options Configuration then I O and Digital Inputs under Ref all the way down till reaching StdSensorIn01 Here the checkbox Inv has to be marked Now the PC can find the sensor In the same window under Dispensers the corresponding dispenser has to be opened Then under Level detection the checkbox has to show LevelSensor F Open Options Test Machine Parts then I ...

Page 37: ... of the Stopper Pin and the Product Detect Sensor at the HC 1160 and HC 1170 are identical A The stopper pin has to be placed on the desired position first The standard position of the stopper pins the most right position results in a large working area When the coating head can t reach the desired locations of the product then the working area can be reduced by placing the stopper pins to the lef...

Page 38: ... therefore the product detect sensor can be moved further away from the stopper pins F When the product detect sensor doesn t recognize the product it can be adjusted in height by moving the sensor up or in an angle With dull surfaces at the underside of the product it can be useful to set the product detect sensor in angle G When the product detect sensor doesn t recognize the product it also pos...

Page 39: ...e the height difference as follows Go down with the Z axis and touch point C of the front rail Set this point fixed by Product level then Calibrate then OK Select Move height and set this on 0 5mm and press Apply Use a feeler gauge to check this gap Move in this same height to the other measuring points first B and C Be cautious not to touch the rails With the feeler gauge you can check the gap at...

Page 40: ...nt way Important is that the settings in the PC match the settings in the weight scale 4 9 1 Settings The following configuration settings are needed to match in both the weight scales as well as in the PC Normally on delivery of the option s ex works this is already set Matching configuration settings Baud rate 9600 Parity even Data bits 8 bit Stop bit 1 bit Handshake Hardware Protocol Hardware 4...

Page 41: ...HYBRID Coater Service Manual ver1 1 Chapter 4 39 the display Through the button you get into the menu and through the levels of the menu ...

Page 42: ...scale following figure shows the entry sequence on the LCD display NOTE when Ver1 2 or later of the PC software is installed the PC configuration settings are automatically adopted as set in the Device Manager Port Settings of the specified communication port ...

Page 43: ...e adjusted accordingly Refer to the User Manual for maintenance that can be performed by the operator 5 2 Service Diagnostics The Diagnostics window in the HybridC software available through the menu options Service Diagnostics contains very useful information about machine performance and can be used to determine if regular maintenance will be due After each service visit the diagnostics data sho...

Page 44: ...necessary Visibility is essential Check the lock function of the door locks Lock the doors in the software and try to open the doors 5 Check LED illumination at camera Check the LED ring around the camera for function and damage Move the illumination slider in the software up and down 6 Check light tower Check the light tower for function 7 Check machine pressure Check if the machine pressure is p...

Page 45: ... to stop the movement 14 Lubrication of X and Y drive bearing IKO TU50 spindles Use grease Shell Alvania EP2 Spread enough grease evenly along the spindles The spindle nuts may stay untouched Move the coating head back and forth and from left to right several times via the software Options Test Machine Parts Motion then choose the Axis and check Random and check Destination and at Range check Free...

Page 46: ...wn several times via the software Options Test Machine Parts Motion then choose the Axis and check Random and check Destination and at Range check Free click then Move and when the grease is spread click again to stop the movement 19 Lubrication of toothed belt Z movement on HC 200 Lubricate the small toothed belt in the coating head with VP 0051 grease on the inside of the belt 20 Check encoder o...

Page 47: ...g has been replaced or On request of the customer A limited calibration this can be Mapping the motion system Calibrating the feeder positions when needed One pipette NOTE by calibrating one part of the HYBRID it may be necessary to calibrate other parts which are dependant of this part 24 Check positions of units syringes Check if the positions of the units syringes are accurate via the software ...

Page 48: ...ear and digit 1 means once every two years Actions to be performed Frequency per two years Done 1 Clean exterior of HYBRID 2 Remarks 2 Clean interior coating head and working area 2 Remarks 3 Check Emergency Switches 2 Remarks 4 Check all doors and door locks 2 Remarks 5 Check LED illumination at camera 2 Remarks 6 Check light tower 2 Remarks 7 Check machine pressure 2 Remarks 8 Check air pressure...

Page 49: ...Lubrication of X and Y drive bearing spindles 4 Remarks 15 Lubrication of Y guide bearing nipples on runners 2 Remarks 16 Lubrication of Z Ø drive bearing 2 Remarks 17 Lubrication of Z drive bearing nipples on runners 4 Remarks 18 Lubrication of Z drive bearing spindle 4 Remarks 19 Lubrication of toothed belt Z movement 2 Remarks 20 Check encoder on Ø axis 2 Remarks 21 Check sensor on Z axis 2 Rem...

Page 50: ...positions of units syringes 2 Remarks 25 Perform an overall function test 2 Remarks Machine type and serial nr ____________________________________________ Customer Name ____________________________________________ Actions performed by ____________________________________________ Date ____________________________________________ General Remarks ...

Page 51: ...HYBRID Coater Service Manual ver1 1 Chapter 5 49 Used Parts Part number Description Amount ...

Page 52: ...L 04875 none 600200700002 1 0 EL 04875 none 600200700003 1 1 EL 04875 EL 04879 Serial numbers HC 200 Revision Connection PCB Dispense Head PCB 601200600002 till 601200600005 1 0 EL 04875 EL 04876 601200700001 1 1 EL 04875 EL 04876 601200700002 1 1 EL 04875 EL 04806 Most changes at Revision 1 1 are made on the electro panel The voltage used for the control circuit on off and emergency stop button i...

Page 53: ...se Head PCB MHC 0200 0008 Head HC 200 MHC 0200 0108 Head HC 200 Connection PCB MHC 0200 0208 Head HC 200 Dispense Head PCB MHC 0200 0015 Electro panel MHC 0200 0115 Electro panel 24V 48V MHC 0200 0215 Electro panel Mains MHC 0200 0315 Electro panel Control MHC 0200 0415 HC 100 Electro panel Stepper Drivers HC 100 MHC 0200 0415 HC 200 Electro panel Stepper Drivers HC 200 MHC 0200 0011 Top Frame MHC...

Page 54: ...ver1 1 52 7 Pneumatics 7 1 Overview Spare parts these are shown in Chapter 10 7 2 Pneumatics Diagram This section contains the following pneumatics diagrams PHC 100 sheet 1 Pneumatics diagram HC 100 PHC 200 sheet 1 Pneumatics diagram HC 200 ...

Page 55: ...HYBRID Coater Service Manual ver1 1 Chapter 7 53 ...

Page 56: ...Chapter 7 HYBRID Coater Service Manual ver1 1 54 ...

Page 57: ...of those LED s 8 2 Controller EL 04873 Below figure shows the EL 04873 Controller without the EL 04548 Processor Module and the EL 04874 Stepper Driver Modules This large PCB is located on the electro panel inside the electrical compartment at the rear bottom of the machine The smaller PCB s EL 04548 and EL 04874 are mounted onto the large PCB EL 04873 Also a small PCB EL 04872 is mounted to the l...

Page 58: ...d power otherwise EL 04873 is probably defective D4 3 3Volt indication Must be ON If LED s D2 D3 and D4 are OFF check fuses and power otherwise EL 04873 is probably defective D5 Command received Each time a command is received via USB or RS232 this LED changes state During normal operation this LED continuously changes state When the LED stays in the same state the USB or RS232 cable may be loose ...

Page 59: ...11 till D14 Output for Down 1 till Down 4 On The extend of unit 1 4 is active down Off The extend of unit 1 4 is not active up D15 till D18 Output for Tilt 1 till Tilt 4 On The tilt of unit 1 4 is active tilted Off The tilt of unit 1 4 is not active straight D19 till D22 Output for Valve 1 till Valve 4 On The needle valve of unit 1 4 is active open Off The needle valve of unit 1 4 is not active cl...

Page 60: ...for tilt limit detection of the tilt function of unit 1 4 is active tilt Off Sensor for tilt limit detection of the tilt function of unit 1 4 is not active D39 till D42 Input for Normal 1 till Normal 4 On Sensor for normal or straight limit detection of the tilt function of unit 1 4 is active normal or straight Off Sensor for normal or straight limit detection of the tilt function of unit 1 4 is n...

Page 61: ...the ØZ axis head in upper position Off Sensor doesn t detect the ring on the ØZ axis head not in upper position D48 Input for bottom limit of Z movement Input is not used at this moment D49 Input for limit of Ø movement On Vane is not interrupted head not in Ø limit Off Vane is interrupted head in Ø limit D50 Input for 2nd limit of Ø movement Input is not used at this moment D51 till D54 Inputs fo...

Page 62: ...is off D65 Output light tower BLUE On Blue light of light tower is on Off Blue light of light tower is off Output is not used at this moment D66 Output light tower WHITE On White light of light tower is on Off White light of light tower is off Output is not used at this moment D67 24Volt indication for product sensor 1 On 24Volt present on power supply of product sensor 1 Off 24Volt not present on...

Page 63: ... used when conveyor with product clamping is present D75 Spare output Output is not used at this moment D76 Spare output Output is not used at this moment 8 2 5 LED s on Bottom Left Side of the EL 04873 LED Used for State D79 till D82 Output for Medium Pressure 1 till Medium Pressure 4 On Output for valve Medium Pressure belonging to unit 1 4 is active open Off Output for valve Medium Pressure bel...

Page 64: ...n the EL 04873 LED Used for State D95 till D98 Input for Container Empty indication 1 till 4 On Sensor Container Empty 1 4 is active not empty Off Sensor Container Empty 1 4 is not active empty D99 PNP input for Flow detection switch On Flow detection switch detects enough flow Off Flow detection switch detects not enough flow not safe to start production D100 NPN input for Flow detection switch O...

Page 65: ...utton 1 off Output is not used at this moment D111 Input push button 1 pressed On Button 1 pressed Off Button 1 not pressed D112 Input push button 2 pressed On Button 2 pressed Off Button 2 not pressed Input is not used at this moment D113 Output door lock 3 LOCK On Coil of door lock 3 is activated LOCK Off Coil of door lock 3 is not activated FREE Output is not used at this moment D114 Output doo...

Page 66: ... lock 4 On Door lock 4 closed Off Door lock 4 not closed Input is not used at this moment D118 Input LOCKED of door lock 4 On Door lock 4 locked Off Door lock 4 not locked Input is not used at this moment 8 2 8 Explanation of DIP switches on EL 04873 Set the DIP switches of SW1 SW2 and SW3 on EL 04873 according to the following tables SW1 DIP switches on SW1 1 2 3 4 Analog Inputs 0 10 Volts Off Of...

Page 67: ... non toothed belt with clamping On On Off HC 1170 belt with clamping On On On DIP switches on SW 3 1 2 3 4 Default value Off Off Off Stored serial communication setting Off Reset serial communication setting On Explanation of above table On DIP switch has to be ON upper position Off DIP switch has to be OFF lower position the mentioned DIP switch is not relevant for this function between PC and HY...

Page 68: ...4872 One of these PCB s is present on the machine with bright light upgrade This PCB is located to the left of the large EL 04873 Controller This PCB refers to the illumination of the camera LED Used for State 1 24 Volt Indication Must be ON If this indication is OFF check fuses and power ...

Page 69: ... ver1 1 Chapter 8 67 8 4 Stepper Drivers EL 04874 Up to six of these PCB s are located on the EL 04873 Controller They are mounted on hexagon studs LED Used for State D9 48Volt indication Must be On Otherwise check fuses and power ...

Page 70: ...Chapter 8 HYBRID Coater Service Manual ver1 1 68 8 5 Interconnection PCB EL 04875 This PCB is located at the rear of the head of the machine ...

Page 71: ...he time this LED is Off Only when the rotation is at index position this LED is On D4 Encoder A channel inverted Inverse state of D1 When the head is rotating both this LED and D1 seem to be On simultaneously But they light up alternately and very quickly Only the intensity is lower D5 Encoder B channel inverted Inverse state of D2 When the head is rotating both this LED and D2 seem to be On simul...

Page 72: ...om the Coating Head HC 100 HC 200 Z height from 0 zero point product till under side camera 130mm 240mm Resulting value reading FOCUS height in Calibration screen will be approx 100mm 50mm If a fiducial camera is out of focus it should be focused in the following way The camera must display live video on the PC screen Place a product on the product supports or on the conveyor when a conveyor is pr...

Page 73: ...er to remove all the tools A Remove the cover 1 of the camera B Loosen the locking screw 2 on the right hand side of the Coating Head and undo both connectors 3 and 4 on the left side of the camera 5 C Loosen the locking screw 5 on the left side of the Coating Head D Loosen the locking screw 6 on the rear of the Coating Head just beside the PCB 1 2 3 4 5 5 6 1 2 ...

Page 74: ...r to be able to dismantle the fiducial camera all the tools have to be removed A Lower the Coating Head and loosen the four small bolts of the clear plastic disc so that the disc can be lifted B Undo both connectors 1 and 2 of the camera on the upper side of the square PCB C Hold the camera from underneath and loosen both setting screws 3 D Slide back both wires 5 through the hole 4 together with ...

Page 75: ...ing the Stepper Motors of the X and Y axis A When replacing the motor of the Y axis first cut the tie wraps on the cable and then undo the connector of this stepper motor Then remove the Heat Warning shield 3 completely Loosen the two bolts 1 which hold the cover 2 to the coupling 4 and remove the cover 2 Loosen the securing bolts 5 of the coupling 4 on one side only the side towards the end 6 of ...

Page 76: ...f the Z axis of the HC 100 Here the Coating Head has to be supported and secured in the highest position This way the cover 2 is readily accessible 9 5 2 Replacing the Stepper Motor of the Z axis on the HC 200 The stepper motor for the Z axis is the lower motor on the Coating Head of the HC 200 In order to be able to get near this stepper motor the Coating Head has to be moved all the way to the l...

Page 77: ...ened E Remounting the pulley is done by removing the bolt from the free hole and putting back the clamping bush on the shaft of the new stepper motor Then put the back the pulley remount the three bolts in the original position and tighten them F Remove the adjusting plate 7 from the old stepper motor 5 by undoing the four bolts 14 Mount a new stepper motor on the adjusting plate 12 and remount th...

Page 78: ...he stepper motor 1 to the gearbox 7 Remove the stepper motor 1 from middle piece 6 on top of the gearbox 7 Leave the gearbox in place C Remove the shaft extension 11 from the shaft of the old stepper motor 1 by loosening the clamp 10 D While you are at it you can check if the gearbox 7 needs lubrication When needed add some grease but don t overdo it E Put the old extension 11 on the new stepper m...

Page 79: ...large PCB Couple the connectors to the PCB 9 7 Replacing and Adjusting the Encoder Only the HC 200 uses an encoder for accuracy It is placed on top of the drive shaft motor for this Ø axis NOTE Place Tool 1 in front Ctrl 1 and try not to rotate the Ø axis during this procedure The line 6 on the Encoder Disc 7 has to be in the middle of the Encoder Sensor 6 after replacing it This way this coating ...

Page 80: ...e the Ø indication must turn red when the rotation reaches its stop Height is not relevant during this check H Check the LED s 10 on the EL 4875 Connection PCB at the rear of the Coating Head Each channel of the Encoder is provided with two status LED s D1 and D4 for the A channel D2 and D5 for the B channel and D3 and D6 for the Index Signal Per channel one of the two LED s must light up During m...

Page 81: ...oating Head can rotate in both directions over more than 185 degrees This can be checked by entering the Terminal screen and enter W3 in the Command box and then ask the positions of the Index and the outmost stops either way by entering A difference in position of 185 degrees matches an Encoder position 185 360 x 10000 5139 Or the differences must be greater than these value of 5139 NOTE When fin...

Page 82: ... 2 Cut all tie wraps that keep the cable duct in place and loosen the plastic disc Then undo all connections on the fixed coating head in the following order 3 Loosen the three thin air lines from their interconnections 01 till 03 on the fixed coating head 4 Loosen these three thin air lines on the rotating head Left of units 1 2 and 3 5 Loosen the thick air line which comes from the air switch 6 ...

Page 83: ...en the union nut of the camera cable on the rotating head 11 Loosen the four bolts which hold the cover plate of the grounding strip to the fixed head and remove this 12 Loosen the two bolts which hold the cover of the grounding strip to the rotating head Now you can remove the complete flexible duct 7 8 8 9 10 11 12 ...

Page 84: ...Start up OFF LINE Push Ctrl Shift Alt F10 simultaneously Take Controller out of Simulation When asked for Full Initialization check NO Then close Machine State Select Options Test Machine Parts Motion Here the selected radio buttons should change into a red vane when the limit of one axis is reached Adjustment procedure 9 9 1 Adjusting the Limits for the X Axis Move the Coating Head to the right b...

Page 85: ...ver and place back the sensor nut Move the Coating Head all the way up by hand against the mechanical stop Adjust the limit sensor of the Z axis The distance between the blue tip of the sensor and the sensor nut should be between 1 and 2mm The center of the blue tip should be level with the middle of the sensor nut Check by moving the Z shaft by hand if the single radio button changes into a red v...

Page 86: ...dication vane turns red when the cam on the metal disc meets the sensor The indication must turn red just before the counterclockwise rotation reaches its mechanical stop For checking and adjusting the 0 Zero position of the Coating Head see Section 9 7 9 10 Replacing the Differential Pressure Switch The Differential Pressure Switch is mounted in the front compartment of the HYBRID on the right ha...

Page 87: ...OSED Then close the cover firmly by tightening the four bolts NOTE The new differential pressure switch needs no calibration as it already is calibrated at the factory Also make sure that the grey cable is fitted air tight through the union nut 3 Mount the lower air line at the exhauster pipe to the first port of the differential pressure switch this is the low pressure line Mount the high air lin...

Page 88: ...sn t a proper press fitting glue the parts together with Loctite see following instructions To do this first clean the contact areas with Loctite Cleaner 7063 and then glue them together with Loctite 648 Follow the drying time as advised by the Loctite instructions Loctite 648 instruction summary Thoroughly clean the surfaces which need to be glued Apply the glue evenly to the surfaces Mount cylin...

Page 89: ...Common Parts Part No Description BM 3022 Gas spring BM 9038 Exhaust hose EL 00142 Fuse 5x20mm 2A F EL 00149 Fuse 5x20mm 2A T EL 00150 Fuse 5x20mm 5A T EL 00151 Fuse 5x20mm 6 3A T EL 00193 Lamp TL EL 02527 Inductive proximity switch M8 EL 03076 Vibration isolator stepper motor EL 04538 Power Supply 24V 20 A EL 04546 Power Supply 48V 5 A ...

Page 90: ...04775 Trackball EL 04807 Camera Illumination new EL 04870 Camera Illumination old EL 04872 Advanced power LED controller EL 04873 I O Controller module EL 04874 PCB Stepper driver for X Y Z Phi transport EL 04875 Interconnect PCB EL 07164 Vane switch HC 100 0324 Spring for guiding material hose ...

Page 91: ...1 1 Chapter 10 89 HC 100 SS 34 Calibrating plate HC 100 SS 53 XY Stepper motor For HC 200 also for Z and Phi HC 100 SS 58 Coupling set between stepper motor and spindle X and Y motor KS 0013 O ring for mounting valve assembly at head ...

Page 92: ... Pneumatic crane at head VP 0008 Alvania EP 2 grease for bearings VP 0089 Adapter for high pressure grease pump VP 0091 High pressure grease pump HC 100 Specific Part No Description EL 00578 Camera EL 00585 Lens camera EL 04879 PCB Dispense Head HC 100 HC 100 2407 Diaphragm HC 100 SS 54 Z stepper motor HS 100 2508 Diffuser ...

Page 93: ... Camera EL 00584 Lens EL 03074 Gearbox for Phi motor EL 07183 Three channel encoder module in combination with the HC 200 SS 80 HC 200 SS 80 Encoder disk 2 2500 lines with index in combination with the EL 07183 HC 100 4808 Closing plate for placement when HC 1000 HC 1010 is removed HC 100 SS 51 Flexible cable duct please contact DIMA before ordering ...

Page 94: ...ing please contact DIMA before ordering HS 100 2708 Diffuser PP 1000 4810 Diaphragm EL 04876 PCB Dispense Head HC 200 HC 1000 Part No Description HC 100 SS 60 Dispense valve mounting plate PN 2103 Manifold gasket for use with PN 5024 PN 2104 Pneumatic valve mounting screw for use with PN 5024 ...

Page 95: ...RID Coater Service Manual ver1 1 Chapter 10 93 PN 5015 Valve 5 2 wide type used at older version PN 5024 Valve for moving Z slide PN 9084 Z slide HC 1010 Part No Description HC 100 1722 Z slide for HC 1010 ...

Page 96: ...10 HYBRID Coater Service Manual ver1 1 94 HC 100 SS 59 Spare tilt replacement set PN 2031 Pneumatic fitting male elbow 04 M5 PN 2032 Pneumatic speed controller 04 M5 PN 2103 Manifold gasket for use with PN 5024 ...

Page 97: ...l ver1 1 Chapter 10 95 PN 2104 Pneumatic valve mounting screw for use with PN 5024 PN 5015 Valve 5 2 wide type used at older version PN 5024 Valve for moving Z slide PN 5032 Valve 5 2 wide version with extra thread for old units ...

Page 98: ...Manual ver1 1 96 PN 9008 Sensor for tilt cylinder HC 1020 Part No Description AM 5061 Bearing HC 1020 0001 Spring 25mm HC 1030 Part No Description HC 100 SS 60 Dispense valve mounting plate PN 2103 Manifold gasket for use with PN 5024 ...

Page 99: ...ater Service Manual ver1 1 Chapter 10 97 PN 2104 Pneumatic valve mounting screw for use with PN 5024 PN 5024 Valve for moving Z slide PN 9084 Z slide HC 1050 Part No Description EL 07165 Pressure sensor 0 7 Bar ...

Page 100: ...RID Coater Service Manual ver1 1 98 PN 4064 Pressure regulator 0 8 Bar PN 5031 5 2 Valve for switching low pressure HC 1051 Part No Description EL 07166 Pressure sensor 0 2 5 Bar PN 4056 Pressure regulator 0 2 5 Bar ...

Page 101: ...al ver1 1 Chapter 10 99 PN 5031 5 2 Valve for switching low pressure HC 1160 Part No Description AM 1061 Chain HC 100 SS 50 Stepper motor transport HC 100 SS 61 Chain wheel HC 100 SS 62 Chain wheel for mounting at stepper motor ...

Page 102: ...S 69 PCB detect sensor with connector PN 5013 Valve for stop pin 3 2 BM 9055 Hot temperature grease for chain HC 1170 Part No Description AM 1043 Product Transport belt 2 required per machine HC 100 2625 Guide bushing for clamp mechanism 6 required per machine ...

Page 103: ...Coater Service Manual ver1 1 Chapter 10 101 HC 100 4025 Guide pin for product 12 required per machine HC 100 SS 50 Stepper motor transport HC 100 SS 65 Guide wheel HC 100 SS 69 PCB detect sensor with connector ...

Page 104: ...Chapter 10 HYBRID Coater Service Manual ver1 1 102 PN 5013 Valve for stop pin 3 2 PN 5015 Valve for PCB clamping 5 2 PN 9063 Cylinder for stop pin PN 9086 Cylinder for PCB clamp ...

Page 105: ...n 1 0 This set of wiring diagrams applies to the HYBRID C machines with serial numbers 600200700001 600200700002 601200700001 and 601200600002 till 601200600005 This appendix only contains the wiring diagrams of the electro panel All other diagrams are equal to the diagrams in Appendix B ...

Page 106: ...Appendix A HYBRID Coater Service Manual ver1 2 104 ...

Page 107: ...HYBRID Coater Service Manual ver1 1 Appendix A 105 ...

Page 108: ...Appendix A HYBRID Coater Service Manual ver1 2 106 ...

Page 109: ...HYBRID Coater Service Manual ver1 1 Appendix A 107 ...

Page 110: ...Appendix A HYBRID Coater Service Manual ver1 2 108 ...

Page 111: ...HYBRID Coater Service Manual ver1 1 Appendix A 109 ...

Page 112: ...s Revision 1 1 This set of wiring diagrams applies to the HYBRID C machines Wiring diagrams of the electro panel do not apply to machines with serial numbers 600200700001 600200700002 601200700001 and 601200600002 till 601200600005 For these machines drawings of Appendix A apply ...

Page 113: ...HYBRID Coater Service Manual ver1 1 Appendix B 111 ...

Page 114: ...Appendix B HYBRID Coater Service Manual ver1 1 112 ...

Page 115: ...HYBRID Coater Service Manual ver1 1 Appendix B 113 ...

Page 116: ...Appendix B HYBRID Coater Service Manual ver1 1 114 ...

Page 117: ...HYBRID Coater Service Manual ver1 1 Appendix B 115 ...

Page 118: ...Appendix B HYBRID Coater Service Manual ver1 1 116 ...

Page 119: ...HYBRID Coater Service Manual ver1 1 Appendix B 117 ...

Page 120: ...Appendix B HYBRID Coater Service Manual ver1 1 118 ...

Page 121: ...HYBRID Coater Service Manual ver1 1 Appendix B 119 ...

Page 122: ...Appendix B HYBRID Coater Service Manual ver1 1 120 ...

Page 123: ...HYBRID Coater Service Manual ver1 1 Appendix B 121 ...

Page 124: ...Appendix B HYBRID Coater Service Manual ver1 1 122 ...

Page 125: ...HYBRID Coater Service Manual ver1 1 Appendix B 123 ...

Page 126: ...Appendix B HYBRID Coater Service Manual ver1 1 124 ...

Page 127: ...HYBRID Coater Service Manual ver1 1 Appendix B 125 ...

Page 128: ...Appendix B HYBRID Coater Service Manual ver1 1 126 ...

Page 129: ...HYBRID Coater Service Manual ver1 1 Appendix B 127 ...

Page 130: ...ed in the HC 100 and HC 200 DD 52XX Spray valves HC 1000 Z slide HC 1010 Z slide and tilt function HC 1030 Z slide HC 1050 Solenoid Valve of Pressure Reducing Valve HC 1051 Solenoid Valve of Pressure Reducing Valve HC 1160 Conveyor HC 1170 Conveyor Rev1 0 HC 1170 Conveyor Rev 1 1 HC 1380 HC 100 Preparation for valve heating HC 1390 HC 200 Preparation for valve heating ...

Page 131: ...HYBRID Coater Service Manual ver1 1 Appendix C 129 Option DD 52XX ...

Page 132: ...Appendix C HYBRID Coater Service Manual ver1 1 130 Option HC 1000 ...

Page 133: ...HYBRID Coater Service Manual ver1 1 Appendix C 131 Option HC 1010 ...

Page 134: ...Appendix C HYBRID Coater Service Manual ver1 1 132 Option HC1030 ...

Page 135: ...HYBRID Coater Service Manual ver1 1 Appendix C 133 Option HC 1050 1051 ...

Page 136: ...Appendix C HYBRID Coater Service Manual ver1 1 134 Option HC 1160 ...

Page 137: ...HYBRID Coater Service Manual ver1 1 Appendix C 135 Option HC 1170 Rev1 0 ...

Page 138: ...Appendix C HYBRID Coater Service Manual ver1 1 136 Option HC 1170 Rev 1 1 ...

Page 139: ...HYBRID Coater Service Manual ver1 1 Appendix C 137 Option HC 1380 ...

Page 140: ...Appendix C HYBRID Coater Service Manual ver1 1 138 Option HC 1390 ...

Page 141: ...iew This appendix shows more detailed information about the connectors on the outside of the EL 04806 Dispense Head PCB This PCB is only used in the HC 200 CONNECTOR PINNING Below figure shows the pinning of the connectors which are the counterparts of the connectors present on the PCB ...

Page 142: ...me of this last I O is flexible which means that it can be used as an input which function is determined by the software running on the Personal Computer CONNECTORS P1 P2 AND P3 TO CONNECTION PCB These connectors are present to connect signals to the EL 04875 Connection PCB See wiring diagrams MHC 0200 0108 for more information CONNECTORS P15 P16 P17 AND P18 TO CONNECTION PCB These connectors are ...

Page 143: ...d for the connection of valve mount assembly 1 See wiring diagram of the valve mount assembly for more information CONNECTOR PAIRS P12 AND P22 FOR VALVE MOUNT ASSEMBLY 2 These connectors are used for the connection of valve mount assembly 2 See wiring diagram of the valve mount assembly for more information CONNECTOR PAIRS P13 AND P23 FOR VALVE MOUNT ASSEMBLY 3 These connectors are used for the co...

Page 144: ...Appendix D HYBRID Coater Service Manual ver1 1 142 SCHEMATICS OF THE EL 04806 DISPENSE HEAD PCB Below figures show detailed information about the connections between all connectors on this PCB ...

Page 145: ...s more detailed information about the connectors on the outside of the EL 04873 Control PCB CONNECTOR PINNING Below figure shows the pinning of the connectors which are the counterparts of the connectors present on the PCB CONNECTOR NUMBERING Below figure shows the position of the connectors on the PCB ...

Page 146: ...between 24Volt and the concerning output pin on the connector The maximum current of the load is 500mA Below figure shows the schematics regarding connector P1 Connector P1 is connected via cable KHC 0100 0108 to connector P4 of the EL 04875 Connection PCB See wiring diagram MHC 0200 0315 and MHC 0200 0107 for HC 100 and MHC 0200 0108 for HC 200 for more information CONNECTOR P2 FOR INPUTS UP DOWN...

Page 147: ...0108 for HC 200 for more information CONNECTOR P3 FOR X Y Z AND Ø LIMITS AND Ø ENCODER The connector is used for connecting the signals of the limits of X Y Z and Ø Also the power supply for and the converted encoder signals are connected to this connector The limits and encoder are connected to EL 04875 Connection PCB For the X Y and Ø vane switches are used to detect the limits The inputs for th...

Page 148: ...s detected by the EL 04873 Control PCB Connector P3 is connected via cable KHC 0100 0308 to connector P6 of the EL 04875 Connection PCB See wiring diagram MHC 0200 0315 and MHC 0200 0107 for HC 100 and MHC 0200 0108 for HC 200 for more information CONNECTORS P4 AND P5 FOR CONVEYOR LIMITS These connectors are not used at this moment Each connector is used for the connection of two vane switches EL ...

Page 149: ...ion to the Connection PCB EL 04875 The dispense motors or rotary valves and illumination are connected to the Dispense Head PCB EL 04806 or EL 04876 for HC 200 and EL 04879 for HC 100 Connector P14 is the connector on the left side of the Control PCB It is connected to the EL 04872 Advanced Power LED Control PCB That PCB controls the intensity of the illumination of the camera on the dispense head...

Page 150: ...0200 0107 for HC 100 and MHC 0200 0108 for HC 200 for more information CONNECTOR P7 FOR DOORLOCKS 1 2 AND P8 FOR LIGHT TOWER The door locks on the front and back side of the machine are connected to connector P7 Connector P8 is used for the light tower Colors blue and white are not used at this moment Each output exists of an so called open collector output cable of switching up to 500mA ...

Page 151: ... of such sensors can be used When a conveyor is present inside the machine input 1 is used for the product sensor See wiring diagram MHC 0200 0315 and drawings of the conveyor option for more information CONNECTOR P10 FOR CONVEYOR OPTIONS AND SPARE When a conveyor is present the 1st output is used to control the valve for the stopping The 2nd one is used to control the valve for product clamping i...

Page 152: ...onnector P17 and P18 are used to controlling the valves which enable the pressure on the medium or for the atomizing air Both connector P17 and P18 can be used for both functions Each output exists of an so called open collector output cable of switching up to 500mA See wiring diagram MHC 0200 0315 for more information CONNECTOR P19 FOR SMEMA Below figure shows the circuit used for the SMEMA ...

Page 153: ...veyor option for more information CONNECTOR P20 FOR SPARE OUTPUTS This connector is not used at this moment Each output exists of an so called open collector output cable of switching up to 500mA CONNECTORS P21 P26 FOR CONTAINER EMPTY SPARE AND FLOW These inputs are present to connect 24Volt sensors with PNP or NPN outputs Connector P23 is used for the connection of the flow detection switch Becau...

Page 154: ...TOR P27 FOR ALIGNMENT SENSORS This connector is not used at this moment CONNECTOR P28 FOR PUSH BUTTONS AND P29 FOR DOOR LOCKS This connector is used to connect the push button on the front control panel of the machine Connector P29 is not used at this moment ...

Page 155: ...tical circuit only the circuit of P30 is shown These connectors are not used at this moment NOTE IN ABOVE CIRCUIT A 12K RESISTOR IS PRESENT NEAR THE ANALOGUE TO DIGITAL CONVERTER A RESISTOR OF 10K IS PRESENT TOWARDS GND SO 10 000VOLTS AT THE INPUTS GIVES 10 22 5 4 545VOLT CONNECTORS P32 AND P33 FOR ANALOGUE INPUTS Both connectors contain two 0 10Volt inputs By means of a dipswitch the choice can b...

Page 156: ...ANALOGUE TO DIGITAL CONVERTER A RESISTOR OF 10K IS PRESENT TOWARDS GND SO 10 000VOLTS AT THE INPUTS GIVES 10 22 5 4 545VOLT CONNECTORS P34 AND P35 FOR TEMPERATURE MEASUREMENT Eight inputs are present for the connection of NTC temperature sensors These inputs are only used for certain options e g valve heating ...

Page 157: ...de of the EL 04875 Connection PCB NOTE there a two versions with the same part number The newest version is upwards compatible which means that the new version can be used instead of the old version and only has additional possibilities CONNECTOR PINNING Below figure shows the pinning of the connectors which are the counterparts of the connectors present on the PCB ...

Page 158: ...Appendix F HYBRID Coater Service Manual ver1 1 156 CONNECTOR NUMBERING VERSION 1 OLD Below figure shows the position of the connectors on the PCB ...

Page 159: ... the position of the connectors on the PCB Some I O is dedicated for the machine Other are present for present and future options Some of this last I O is flexible which means that it can be used as an input which function is determined by the software running on the Personal Computer ...

Page 160: ...ams MHC 0200 0107 for HC 100 and MHC 0200 0108 for HC 200 for more information CONNECTORS P4 P5 P6 AND P7 FROM EL 04873 CONTROL PCB The connectors are present to connect the signals from connectors P1 P2 and P3 to the EL 04873 Control PCB The connectors are also needed to connect the signals from the limits of X Z and Ø Also the signals from the encoder go through these connectors See wiring diagr...

Page 161: ...HYBRID Coater Service Manual ver1 1 Appendix F 159 SCHEMATICS OF THE EL 04875 CONNECTION PCB Below figures show detailed information about the connections between all connectors on this PCB ...

Page 162: ...Appendix F HYBRID Coater Service Manual ver1 1 160 ...

Page 163: ... the outside of the EL 04876 Dispense Head PCB This PCB is only used in some HC 200 machines See Chapter 6 for information regarding these machines CONNECTOR PINNING Below figure shows the pinning of the connectors which are the counterparts of the connectors present on the PCB CONNECTOR NUMBERING Below figure shows the position of the connectors on the PCB ...

Page 164: ...endix I for more information CONNECTORS P1 P2 AND P3 TO CONNECTION PCB S These connectors are present to connect signals to the EL 04875 Connection PCB See wiring diagrams MHC 0200 0108 for more information CONNECTOR P4 FOR THE CAMERA This connector is used for connecting the video signal of the camera to the EL 04875 Connection PCB See wiring diagrams MHC 0200 0108 for more information CONNECTORS...

Page 165: ...ASSEMBLY 2 These connectors are used for the connection of valve mount assembly 2 See wiring diagram of the valve mount assembly for more information CONNECTOR PAIRS P13 AND P23 FOR VALVE MOUNT ASSEMBLY 3 These connectors are used for the connection of valve mount assembly 3 See wiring diagram of the valve mount assembly for more information CONNECTOR PAIRS P14 AND P24 FOR VALVE MOUNT ASSEMBLY 4 T...

Page 166: ...Appendix G HYBRID Coater Service Manual ver1 1 164 ...

Page 167: ...Dispense Head PCB This PCB is only used in the HC 100 CONNECTOR PINNING Below figure shows the pinning of the connectors which are the counterparts of the connectors present on the PCB CONNECTOR NUMBERING Below figures show the position of the connectors on the PCB Connectors on the PCB at the backside of the machine Connectors on the PCB at the front side of the machine ...

Page 168: ...se connectors are not used at this moment CONNECTOR P4 FOR THE CAMERA This connector is used for connecting the video signal of the camera to the EL 04875 Connection PCB See wiring diagrams MHC 0200 0108 for more information CONNECTORS P5 AND P6 FOR DISPENSE MOTORS OR ROTARY VALVES These connectors are present for above mentioned option CONNECTOR P7 FOR EL 04870 ILLUMINATION PCB This Advanced Fidu...

Page 169: ...HYBRID Coater Service Manual ver1 1 Appendix H 167 SCHEMATICS OF THE EL 04879 DISPENSE HEAD PCB Below figures show detailed information about the connections between all connectors on this PCB ...

Page 170: ...lt sensor with PNP or NPN output StdDigitalIn05 P23 pins 1 4 Spare Input 1 Switch or 24Volt sensor with PNP or NPN output StdDigitalIn06 P23 pins 5 8 Spare Input 2 Switch or 24Volt sensor with PNP or NPN output StdDigitalIn07 P24 pins 1 4 Spare Input 3 Switch or 24Volt sensor with PNP or NPN output StdDigitalIn08 P24 pins 5 8 Spare Input 4 Switch or 24Volt sensor with PNP or NPN output StdDigitalI...

Page 171: ...pins 7 8 Up 4 Valve mount ass 4 StdSensorIn13 P21 pins 3 4 P21 pins 3 4 P11 pins 9 10 Down 1 Valve mount ass 1 StdSensorIn14 P22 pins 3 4 P22 pins 3 4 P12 pins 9 10 Down 2 Valve mount ass 2 StdSensorIn15 P23 pins 3 4 P23 pins 3 4 P13 pins 9 10 Down 3 Valve mount ass 3 StdSensorIn16 P24 pins 3 4 P24 pins 3 4 P14 pins 9 10 Down 4 Valve mount ass 4 DIGITAL OUT The 25 standard digital outputs are refe...

Page 172: ...Tilt 2 Valve mount ass 2 StdDigitalOut13 P13 pins 3 4 P13 pins 3 4 P13 pins 3 4 Tilt 3 Valve mount ass 3 StdDigitalOut14 P14 pins 3 4 P14 pins 3 4 P14 pins 3 4 Tilt 4 Valve mount ass 4 StdDigitalOut23 P11 pins 5 6 P11 pins 5 6 P11 pins 5 6 Valve 1 Valve mount ass 1 StdDigitalOut24 P12 pins 5 6 P12 pins 5 6 P12 pins 5 6 Valve 2 Valve mount ass 2 StdDigitalOut25 P13 pins 5 6 P13 pins 5 6 P13 pins 5 ...

Page 173: ...NPN output StdFlowIn03 P26 pins 1 4 Flow 3 Switch or 24Volt sensor with PNP or NPN output StdFlowIn04 P26 pins 5 8 Flow 4 Switch or 24Volt sensor with PNP or NPN output ANALOG TEMPERATURE IN Eight analog inputs are referenced as StdTempIn01 to StdTempIn08 which normally have dedicated function but can be used for other purposes Reference EL 04873 Name Remarks StdTempIn01 P34 pin 1 2 TMP1 StdTempIn...

Page 174: ...es The pressure sensors are mounted on a bracket at the right hand side of the EL 04873 Control PCB Reference EL 04873 Name Sensor location on EL 04873 StdPressIn01 U72 Sensor 2 Pressure 2 StdPressIn02 U73 Sensor 3 Pressure 3 StdPressIn03 U74 Sensor 4 Pressure 4 StdPressIn04 U75 Sensor 5 Pressure 5 StdPressIn05 U76 Sensor 6 Pressure 6 StdPressIn06 U77 Sensor 7 Pressure 7 StdPressIn07 U78 Sensor 2 ...

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