Diamond Products CORE CUT CC110-SS, Operator'S Manual

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CC110-SS and CC110D-DC Concrete Saw Manual 17
Maintaining the CC110-SS and CC110D-DC
Failure to read and comply with the maintenance
instructions provided in this manual prior to performing
maintenance may result in serious injuries and/or death,
and may harm the saws. DO NOT attempt to perform
maintenance on the saws if you are not properly trained
for it, or are not supervised by an experienced person.
Refer to the CC110-SS or CC110D-DC Parts List for
additional information and part diagrams when
performing maintenance tasks. Refer to the engine and
CANtrak manuals and the manufacturers as the primary
source for all safety, operations, and maintenance
instructions for the engine. Contact the saw and/or
engine manufacturers with any additional questions.
Remove all necessary guards and access panels prior to
servicing the saws. Replace prior to operating.
Maintenance Overview
Complete the following tasks as required. DO NOT delay
maintenance! Print the Daily Maintenance Task Chart
from Appendix B to help keep track of maintenance
tasks completed daily.
Daily
•
Lubricate the blade shaft bearing grease fittings (2).
•
Lubricate the jackshaft bearing grease fittings (2).
•
Lubricate the rear axle bearing grease fittings (2).
•
Lubricate the hydraulic lift cylinder grease fitting (1).
•
Lubricate the front wheel grease fittings (2).
•
Lubricate the PTO spline shaft grease fitting (1).
•
Clean the radiator filter and wipe down the radiator
assembly.
•
Check all fluid levels (fuel, engine oil, hydraulic oil,
coolant, transmission oil) and fill as necessary (see
engine manual).
•
Inspect saw for damages and repair immediately.
•
Inspect all belts for tension and wear. Replace or re-
tension as necessary.
•
Tighten loose nuts, screws, and bolts.
•
Clean the air cleaner (see engine manual).
•
Look for fluid leaks and check all hoses. Repair all
damaged components immediately.
•
Wipe down and clean saw components to remove
dust, debris, and slurry (especially from fans).
25-40 Hours
•
Lubricate the undercarriage pivot bearing grease
fittings (2).
•
Lubricate the fifth wheel grease fitting (1).
•
Lubricate the transmission drive chain.
Note: Refer to the engine and CANtrak manuals and the
manufacturers for daily engine care and routine
maintenance tasks
Part Lubrication
.
WARNING
•
DO NOT grease parts with the
engine running (unless stated otherwise).
Lubricate all necessary parts on schedule for maximum
saw efficiency. Occasionally lubricate controls, cables,
and linkages with a spray lubricant when movement
becomes stiff and/or sluggish. Use NLGI No. 2 premium
lithium-based grease when lubricating all grease fittings,
except the PTO spline shaft. Use high-quality extreme
pressure (EP) grease such as Mobil HTS. Use one to
two full pumps of grease when lubricating grease fittings.
Note: If bearings are too hot to touch after completing
work, there is either a lack of grease or the belts are too
tight
Shear Bolt
.
Applies to the CC110-SS
.
The shear bolt and nut (securing the jackshaft sheave to
the breakaway hub) will break when the saw jams,
allowing the jackshaft and engine sheaves to continue
spinning. Stop the engine immediately when the bolt/nut
break and replace them prior to operating again.
Drive Alignment
The saw should drive forward and backward in a straight
line. Adjust the drive alignment as necessary.