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10

Care and Maintenance

GENERAL RULES

•  Always clean the machine before performing any main-

tenance/repair.

•  Before  performing  any  cleaning/maintenance/repair, 

the machine must be switched off with the main power 

switch.

Steps to Follow When Cleaning:

•  Please do not use aggressive cleaners (i.e. containing 

solvents).  Do not use high-pressure water jets, aggres-

sive detergents or solutions and liquids with a tempera-

ture exceeding 86ºF! Use a fl uff-free cloth only.

•  Use a cloth which may be lightly moistened only for re-

moving dust and dirt. Hard packed dirt can be removed 

with a soft brush.

•  For  the  sake  of  safety,  no  water/cleaning  liquid/vapor 

may penetrate into the electric motor, connectors/plugs, 

switches, etc.  Therefore cover all apertures, holes in 

the housing, connectors or plugs, etc. or seal them with 

adhesive tape!

•  Use a soft, low-pressure water jet and a brush to rinse 

dirt and incrustations away. Be particularly careful when 

near hazardous parts of the machine (e.g. switch, mo-

tor). Clean the motor and switches only by wiping with a 

moist cloth.

•  Do not “rinse” the bearings of the drive elements to pre-

vent them from running dry. The ball bearings of the ma-

chine are permanently lubricated.

•  After  cleaning,  remove  all  covers  and  adhesive  tape! 

All screws/nuts which you may have loosened must be 

tightened again!

•  After wet cleaning, try the machine on a power outlet 

which is equipped with a power breaker (i.e. fault cur-

rent circuit breaker). If the fault current circuit breaker 

cuts the power supply, the machine must be inspected 

by an authorized dealer prior to use!

CLEANING

After every use of the machine:

•  Remove dirty water from container.

•  Remove dirt and mud from the bottom of the container.

•  Rinse the immersion pump with fresh water to prevent 

the water pump from clogging with residual dirt.

After  wet  cleaning  and  before  using  the  machine 

again:

•  Connect the machine to an electric power outlet equipped 

with a “GFCI” safety power breaker.  If the safety power 

breaker cuts off the electrical power supply, do not try to 

operate the machine but have it checked by an autho-

rized dealer fi rst.

PROLONGED PERIOD OF NONUSE 

Before not using the machine for a prolonged period 

of time:

•  Clean and lubricate all movable parts.  However, do not 

grease the guide rails.

After not using the machine for a prolonged period of 

time:

•  Check that the stand is safely fi xed.

•  Check that all screw joints and nuts are fi xed. 

•  Check that the cutting table is seated properly on the 

guide  rails  and  that  it  moves  easily  along  the  entire 

length of the rails.

•  With the saw blade removed, switch on the motor for an 

instant and switch it off again.  If the motor does not run, 

have the machine inspected by a qualifi ed electrician.

•  Check  that  the  immersion  pump  works  properly. Turn 

on the cooling water tap and switch the machine on. If 

the pump does not give any water or only a little, switch 

the machine off at once. Clean the pump, or replace if 

necessary. 

For your safety, before performing any maintenance on 

the  saw  turn  OFF  the  power  switch  and  UNPLUG  the 

power cord.

WARNING:

Summary of Contents for CC1000T

Page 1: ...tructions carefully before operating the saw for the rst time Retain manual for future reference ATTENTION Owner s Manual Keep for your records Optional Saw Stand Saw Stand Saw Stand CC1000T Wet Tile...

Page 2: ......

Page 3: ...ng the Drip Guard 7 Cleaning the Water Tray 8 Transporting the Saw 8 Proper Blade Use 9 Care And Maintenance 10 General Rules 10 Cleaning 10 Prolonged Period of Nonuse 10 Extreme Temperature 11 Water...

Page 4: ...recognized Any changes including changes in the performance or behavior of the machine must be reported to the supervisor If necessary stop the ma chine at once and secure it M In the case of a malfun...

Page 5: ...ricks cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exp...

Page 6: ...otes precision cuts Table Retention Device The device secures the cutting table when transporting the saw ABS Water Tray ABS is a lightweight alternative to stainless steel and offers excellent durabi...

Page 7: ...4 Attach outer ange and blade shaft nut Hold the blade with one hand and use the other hand to tighten the nut with the universal wrench Make certain the anges are pressed ush against the blade and t...

Page 8: ...the ruler guide To cut the tile in two equal halves position the template base by aligning the bottom edge of the selected template with the diagonal table groove extending from the vertical slot of...

Page 9: ...drip guard ap and pull water tray out see gure 7 gure 7 Drip Guard Water Tray Drip Guard Metal Struts gure 6 3 Flush water into the tray while holding it upright to re move any sludge buildup 4 Retur...

Page 10: ...with blades larger than 10 Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material Let blade cut at its own speed Dry Cut Blades...

Page 11: ...r rent circuit breaker If the fault current circuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING After every use of the machine Remove dirt...

Page 12: ...pump 3 Loosen the xing screws of the pump lid 4 Take the lid off the pump Be careful not to damage or lose the gasket underneath 5 Clean the pump lid 6 Remove all dirt and incrustations from the pump...

Page 13: ...il Fastener Left Guide Rail Straight Edge Front of the Saw gure 9 means that the table is not moving parallel to the blade hence further adjustments as outlined in step 4 will be required However if s...

Page 14: ...zontal Roller Flat Roller gure 15 Shim Guide Roller Method 2 This procedure corrects another source of misalignment that occurs when the table s orientation is not parallel with the guide rails 1 Use...

Page 15: ...eely about one bolt see gure 16 Do this for both at roller plates 3 Hold the table against the guide rails The at rollers should reposition themselves to maintain contact with the guide rails If the t...

Page 16: ...to the power source while operating This will allow you to receive optimum electricity EXTENSION CORD CHART CC1000T Power 1 HP Volts 115 V Amps 15 A Motor RPM 3450 RPM Cycle 60 Hz Phase 1 Wire Gauge...

Page 17: ...nician Motor stops power cut out Too much pressure exerted while cutting Exert less pressure when cutting Incorrect speci cation for saw blade Use a saw blade which corresponds to the material being c...

Page 18: ...diamond segments of the old blade onto another saw blade or use a new blade Flange of the saw blade is damaged Replace the saw blade ange Shaft of the motor is bent Replace the electric motor Diamond...

Page 19: ...e to wear The saw blade has slipped on the motor shaft when running The arbor of the saw blade must be tted with an appropriate adaptor ring Check the receiving ange and have it replaced if necessary...

Page 20: ...utting table assem bly 6043651 5 10 1000Jr Blade guard assem bly 6043183 6 W ater pum p 6043303 7 10 254m m Cont general purpose blade 8 3 8 W aved lock washer 2902016 9 M ale 3 8 16 UNC x 32L Star ty...

Page 21: ...20 16 8 15 22 25 19 6 7 1 2 21 27 18 14 5 26 3 24 9 4 17 20 21 23 11 13 10 12 29 28 35 31 30 34 32 33 CUTTING HEAD ASSEMBLY...

Page 22: ...16 16 M 6 x 1 0 x 10L Flat point set screw 2902206 17 M 6 Narrow W asher 2707862 18 M 8 Narrow W asher 2901583 19 M 10 Narrow W asher 2901356 20 M 6 Spring Lock W asher 2707861 21 M 8 Spring Lock W as...

Page 23: ...it breaker 6043012 4 Reset button boot 6043706 5 Power switch boot 6043707 6 Power switch shield 2501830 7 20A 125V Toggle switch 6043708 8 Lower housing 6043709 9 PG 11 Cable gland 6043710 10 Junctio...

Page 24: ...6043567 6 D57 2m m V belt pulley 6043334 7 Inner flanges 6043024 8 M 4 x 0 7 x 8L Cross screw 6043405 9 M 6 x 1 0 x 10L Flat point set screw 2902206 10 M 15 External E clip 2902207 11 D40 d17 Radial...

Page 25: ...sh stop 6043732 4 D8 x d5 hose 1 ft 6043485 5 D6 4m m 90 degree elbow pipe 6043733 6 D8 90 Degree elbow hose connector 6043051 7 M 3 Standard rivet 2902216 8 M 5 Standard rivet 2902217 9 Splash guard...

Page 26: ...CC1000T Owner s Manual 25 1 7 17 20 6 13 11 3 4 16 12 5 18 9 21 10 2 15 8 13 11 19 14 13 17 12 TABLE ASSEMBLY...

Page 27: ...ring 6043724 10 D12 7 d8 5 X 9L Spacer 6043725 11 M 8 Spring Lock W asher 2900763 12 M 6 Spring Lock W asher 2707861 13 M 8 x 1 25 Nut 2900343 14 M 6 x 1 0 x 10L Hex bolt 2902208 15 M 6 x 1 0 x 20L He...

Page 28: ...CC1000T Owner s Manual 27 4 8 5 11 18 12 14 1 19 10 3 17 21 15 6 9 2 7 13 20 16...

Page 29: ...1 25 x 20L Hex bolt 2902200 9 M 10 x 1 5 x 20L Hex bolt 2501801 10 M 8 x 1 25 x 16L Hex bolt 2900868 11 D25 X 309L Head shaft 6043702 12 W ater tray flap weldm ent 6043703 13 Flap arm hinge 6043704 1...

Page 30: ...rt No 6043049 45 90 Rip Guide Part No 6043005 MasterGuide Optional Part No 6043319 Saw Stand Optional Part No SDT 1000SW 180 Adjustable Angle Guide Optional Part No 6043004 Miter Block Optional Part N...

Page 31: ...he company s instructions and terms Proof of purchase e g copy of original invoice along with serial numbers for all equipment should accompany all RMA requests All returned products must be in sellab...

Page 32: ...be product inquiry or troubleshooting please don t hesitate to contact us We will do our best to answer your questions In some cases we may even refer you to a local sales representative that can bett...

Page 33: ...u must take the product or deliver the product freight prepaid in either its original pack aging or packaging affording an equal degree of protection to any authorized Diamond Products service facilit...

Page 34: ...333 PROSPECT STREET ELYRIA OHIO 44035 TEL 1 800 321 5336 EMAIL dp diamondproducts com...

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