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1.  Install water pump per Water Pump Installation

Water Pump Installation section. 

(see fi gure 1)

2.  Attach rear drip tray by either sliding the two metal clips 

of the tray onto the corresponding tabs located at the 

rear of the saw frame, or if not applicable slide the fold 

found on the rim of the drip tray rim onto the frame itself 

(see fi gure 1.1). 

Health Warning

Some  dust  created  by  power  sanding,  sawing,  grinding, 

drilling, and other construction activities contain chemicals 

known to cause cancer, birth defects or other reproductive 

harm.  Some examples of these chemicals are:

 

 

• Lead from lead-based paints,

• Crystalline  silica  from  bricks,  cement  and  other 

masonry products, and

• Arsenic  and  chromium  from  chemically-treated 

lumber.

Your risk from these exposures varies, depending on how 

often you do this type of work.  To reduce your exposure 

to  these  chemicals:    Work  in  a  well  ventilated  area,  and 

work with approved safety equipment, such as those dust 

masks that are specially designed to fi lter out microscopic 

particles.

Unpacking

Open the container and carefully lift the saw by the foam packag-

ing and place it on a fl at, level working area.  Be sure that you 

have the following items before you discard the container:

•  Saw

•  Plastic water tray

•  10” saw blade

•  Universal wrench

•  Water pump

•  Rip guide

•  Owner’s manual

•  Drain plug

See also page 23 for additional optional accessories.

Set Up

Proceed to the following section to complete the assembly 

of the saw:

fi gure 1

fi gure 1.1

Summary of Contents for CC1000T

Page 1: ...tructions carefully before operating the saw for the rst time Retain manual for future reference ATTENTION Owner s Manual Keep for your records Optional Saw Stand Saw Stand Saw Stand CC1000T Wet Tile...

Page 2: ......

Page 3: ...ng the Drip Guard 7 Cleaning the Water Tray 8 Transporting the Saw 8 Proper Blade Use 9 Care And Maintenance 10 General Rules 10 Cleaning 10 Prolonged Period of Nonuse 10 Extreme Temperature 11 Water...

Page 4: ...recognized Any changes including changes in the performance or behavior of the machine must be reported to the supervisor If necessary stop the ma chine at once and secure it M In the case of a malfun...

Page 5: ...ricks cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exp...

Page 6: ...otes precision cuts Table Retention Device The device secures the cutting table when transporting the saw ABS Water Tray ABS is a lightweight alternative to stainless steel and offers excellent durabi...

Page 7: ...4 Attach outer ange and blade shaft nut Hold the blade with one hand and use the other hand to tighten the nut with the universal wrench Make certain the anges are pressed ush against the blade and t...

Page 8: ...the ruler guide To cut the tile in two equal halves position the template base by aligning the bottom edge of the selected template with the diagonal table groove extending from the vertical slot of...

Page 9: ...drip guard ap and pull water tray out see gure 7 gure 7 Drip Guard Water Tray Drip Guard Metal Struts gure 6 3 Flush water into the tray while holding it upright to re move any sludge buildup 4 Retur...

Page 10: ...with blades larger than 10 Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material Let blade cut at its own speed Dry Cut Blades...

Page 11: ...r rent circuit breaker If the fault current circuit breaker cuts the power supply the machine must be inspected by an authorized dealer prior to use CLEANING After every use of the machine Remove dirt...

Page 12: ...pump 3 Loosen the xing screws of the pump lid 4 Take the lid off the pump Be careful not to damage or lose the gasket underneath 5 Clean the pump lid 6 Remove all dirt and incrustations from the pump...

Page 13: ...il Fastener Left Guide Rail Straight Edge Front of the Saw gure 9 means that the table is not moving parallel to the blade hence further adjustments as outlined in step 4 will be required However if s...

Page 14: ...zontal Roller Flat Roller gure 15 Shim Guide Roller Method 2 This procedure corrects another source of misalignment that occurs when the table s orientation is not parallel with the guide rails 1 Use...

Page 15: ...eely about one bolt see gure 16 Do this for both at roller plates 3 Hold the table against the guide rails The at rollers should reposition themselves to maintain contact with the guide rails If the t...

Page 16: ...to the power source while operating This will allow you to receive optimum electricity EXTENSION CORD CHART CC1000T Power 1 HP Volts 115 V Amps 15 A Motor RPM 3450 RPM Cycle 60 Hz Phase 1 Wire Gauge...

Page 17: ...nician Motor stops power cut out Too much pressure exerted while cutting Exert less pressure when cutting Incorrect speci cation for saw blade Use a saw blade which corresponds to the material being c...

Page 18: ...diamond segments of the old blade onto another saw blade or use a new blade Flange of the saw blade is damaged Replace the saw blade ange Shaft of the motor is bent Replace the electric motor Diamond...

Page 19: ...e to wear The saw blade has slipped on the motor shaft when running The arbor of the saw blade must be tted with an appropriate adaptor ring Check the receiving ange and have it replaced if necessary...

Page 20: ...utting table assem bly 6043651 5 10 1000Jr Blade guard assem bly 6043183 6 W ater pum p 6043303 7 10 254m m Cont general purpose blade 8 3 8 W aved lock washer 2902016 9 M ale 3 8 16 UNC x 32L Star ty...

Page 21: ...20 16 8 15 22 25 19 6 7 1 2 21 27 18 14 5 26 3 24 9 4 17 20 21 23 11 13 10 12 29 28 35 31 30 34 32 33 CUTTING HEAD ASSEMBLY...

Page 22: ...16 16 M 6 x 1 0 x 10L Flat point set screw 2902206 17 M 6 Narrow W asher 2707862 18 M 8 Narrow W asher 2901583 19 M 10 Narrow W asher 2901356 20 M 6 Spring Lock W asher 2707861 21 M 8 Spring Lock W as...

Page 23: ...it breaker 6043012 4 Reset button boot 6043706 5 Power switch boot 6043707 6 Power switch shield 2501830 7 20A 125V Toggle switch 6043708 8 Lower housing 6043709 9 PG 11 Cable gland 6043710 10 Junctio...

Page 24: ...6043567 6 D57 2m m V belt pulley 6043334 7 Inner flanges 6043024 8 M 4 x 0 7 x 8L Cross screw 6043405 9 M 6 x 1 0 x 10L Flat point set screw 2902206 10 M 15 External E clip 2902207 11 D40 d17 Radial...

Page 25: ...sh stop 6043732 4 D8 x d5 hose 1 ft 6043485 5 D6 4m m 90 degree elbow pipe 6043733 6 D8 90 Degree elbow hose connector 6043051 7 M 3 Standard rivet 2902216 8 M 5 Standard rivet 2902217 9 Splash guard...

Page 26: ...CC1000T Owner s Manual 25 1 7 17 20 6 13 11 3 4 16 12 5 18 9 21 10 2 15 8 13 11 19 14 13 17 12 TABLE ASSEMBLY...

Page 27: ...ring 6043724 10 D12 7 d8 5 X 9L Spacer 6043725 11 M 8 Spring Lock W asher 2900763 12 M 6 Spring Lock W asher 2707861 13 M 8 x 1 25 Nut 2900343 14 M 6 x 1 0 x 10L Hex bolt 2902208 15 M 6 x 1 0 x 20L He...

Page 28: ...CC1000T Owner s Manual 27 4 8 5 11 18 12 14 1 19 10 3 17 21 15 6 9 2 7 13 20 16...

Page 29: ...1 25 x 20L Hex bolt 2902200 9 M 10 x 1 5 x 20L Hex bolt 2501801 10 M 8 x 1 25 x 16L Hex bolt 2900868 11 D25 X 309L Head shaft 6043702 12 W ater tray flap weldm ent 6043703 13 Flap arm hinge 6043704 1...

Page 30: ...rt No 6043049 45 90 Rip Guide Part No 6043005 MasterGuide Optional Part No 6043319 Saw Stand Optional Part No SDT 1000SW 180 Adjustable Angle Guide Optional Part No 6043004 Miter Block Optional Part N...

Page 31: ...he company s instructions and terms Proof of purchase e g copy of original invoice along with serial numbers for all equipment should accompany all RMA requests All returned products must be in sellab...

Page 32: ...be product inquiry or troubleshooting please don t hesitate to contact us We will do our best to answer your questions In some cases we may even refer you to a local sales representative that can bett...

Page 33: ...u must take the product or deliver the product freight prepaid in either its original pack aging or packaging affording an equal degree of protection to any authorized Diamond Products service facilit...

Page 34: ...333 PROSPECT STREET ELYRIA OHIO 44035 TEL 1 800 321 5336 EMAIL dp diamondproducts com...

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